Mitsubishi Electric FREQROL-CS80 Manual Download Page 37 | Manualshive

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Summary of Contents for FREQROL-CS80

Page 1: ...COMPACT SMART INVERTER FREQROL CS80 FACTORY AUTOMATION ...

Page 2: ...echnology and innovation to bring changes for the better Mitsubishi Electric is involved in many areas including the following Energy and Electric Systems A wide range of power and electrical products from generators to large scale displays Electronic Devices A wide portfolio of cutting edge semiconductor devices for systems and products Home Appliance Dependable consumer products like air conditi...

Page 3: ...pecifications Outline Dimensions Terminal Connection Diagram Terminal Specifications Explanation of the Control Panel and Parameter Unit FR Configurator2 Parameter List Protective Functions Option and Peripheral Devices Precautions for Operation Selection Precautions for Peripheral Device Selection Warranty 3 ...

Page 4: ... FR CS84 120 to 295 Keep the surrounding air temperature of the inverter at 40 C maximum Space saving by the side by side installation In house comparison Volume reduction to 57 Conventional model Conventional model 2 units 2 units FR CS84 012 60 FR CS84 012 60 3 units 3 units Feature 1 World s smallest class compact body Compact size achieved by the low heat generation design For the FR CS84 012 ...

Page 5: ...on and monitoring of frequency setting from the enclosure surface Enclosure surface operation panel FR PA07 Using a controller the inverter can be controlled and monitored via network The standard model with an RS 485 interface Mitsubishi inverter protocol MODBUS RTU protocol enables communication with the speed of up to 115 2 kbps RS 485 communication Easy to follow display improves the operabili...

Page 6: ...asy wiring Just insert Assures the tensile strength of the DIN standards Example transport of the inverters Front Back Reduced wiring check time Feature 4 Easy maintenance Easy wiring Wiring is completed only by inserting the dedicated blade terminal of each cable Without using the blade terminal the loose wires can also be connected using a flathead screwdriver High reliability Internal terminal ...

Page 7: ...ew electrical and electronic equipment sold in the market after July 1 2006 do not contain lead cadmium mercury hexavalent chromium polybrominated biphenyl PBB and polybrominated diphenyl ether PBDE flame retardants The G mark indicating RoHS Directive compliance is on the package Environment consciousness in global standard Compliant with the EU RoHS Directive Restriction of the Use of Certain Ha...

Page 8: ... frequency to the target frequency therefore it is possible to reduce shock during acceleration deceleration and prevent load shifts Power failure time decelerationto stop function The motor decelerates to a stop without coasting when power failure or undervolt age occurs Slack in the thread can be controlled even if there is a power failure Continuous operation function at instantaneous power fai...

Page 9: ...ent danger Multi speed function Up to 15 speed switching operation Operation speeds can be pre set via parameters Operation speed suitable for the ingredients being used can be set and easily changed General purpose magnetic flux vector control Depending on the type of ingredients with the right amount of low speed torque it is possible to regulate a suitable speed for food production Power failur...

Page 10: ...e should be wound four turns at maximum Suppresses the power supply harmonics significantly Provides a large braking capability Allows the inverter to provide the optimal regenerative braking capability Install this to reduce the electromagnetic noise generated from the inverter The noise filter is effective in the range from about 0 5 to 5 MHz A wire should be wound four turns at maximum The life...

Page 11: ...tage is low while load becomes bigger the bus voltage decreases to power failure detection level and load of 100 or more may not be available 5 The maximum output voltage does not exceed the power supply voltage The maximum output voltage can be changed within the setting range However the maximum point of the voltage waveform at the inverter output side is the power supply voltage multiplied by a...

Page 12: ...p compensation operation mode selection offline auto tuning PID control computer link operation RS 485 communication Optimum excitation control power failure stop MODBUS RTU increased magnetic excitation deceleration Output signal relay output 1 Using Pr 195 output terminal function selection the signal can be selected from the following Inverter running Up to frequency Overload warning Output fre...

Page 13: ...ter model W W1 H H1 D C FR CS84 012 68 56 128 118 118 5 FR CS84 022 FR CS84 036 108 96 130 FR CS84 050 FR CS84 080 160 FR CS84 120 197 5 185 5 150 138 134 FR CS84 160 FR CS84 230 180 164 260 244 165 6 FR CS84 295 Inverter model W W1 H H1 D C FR CS82S 025 68 56 128 118 118 5 FR CS82S 042 FR CS82S 070 108 96 160 FR CS82S 100 H H1 W1 D W H H1 W1 W 2 φC φC Outline Dimensions ...

Page 14: ...signment Pr 195 Motor M Earth Ground Three phase AC power supply MCCB MC R L1 P N S L2 T L3 U V W Earth Ground Forward rotation start Reverse rotation start Middle speed High speed Low speed Control input signals No voltage input allowed 24 VDC power supply Common for external power supply transistor STR STF RH RM RL SD PC Relay output Relay output Fault output A B C Frequency setting signals Anal...

Page 15: ...irable current Contact input common source Common terminal for contact input terminal source logic 24 VDC power supply Can be used as a 24 VDC 30 mA power supply Frequency setting 10 Frequency setting power supply Used as the power supply for an external device such as a frequency setting potentiometer or digital panel meter 5 VDC 0 2 VDC permissible load current 10 mA 2 Frequency setting voltage ...

Page 16: ... changed according to the settings of Pr 774 to Pr 776 f STOP RESET key Stops the operation commands Used to reset the inverter when the protective function is activated g UP DOWN key Used to change the setting of frequency or parameter etc The following operations are also enabled Displaying the present setting during calibration Displaying a fault record number in the fault history h MODE key Sw...

Page 17: ...put frequency monitor At power ON Output current monitor Output voltage monitor Parameter setting mode Display the present setting Change the setting Parameter write complete Alternating Example Example Example Example Initial value change list Parameter clear All parameter clear Fault history clear Fault history 1 Fault history Fault history 2 Fault history 8 Blinking Blinking Blinking External o...

Page 18: ...e the PUJOG operation mode and the External operation mode h MON key Shows the first priority monitor screen i MENU key Displays the quick menu When this key is pressed while the quick menu is displayed the function menu is displayed j Software key F1 Select a guidance displayed on the monitor k Software key F2 l Software key F3 a d f b i h c e g j k l PREV NEXT First monitor Second monitor Third ...

Page 19: ...ary the frequency Press either of these keys on the parameter setting mode screen to change the parameter setting value sequentially On the selecting screen these keys are used to move the cursor Forward rotation command key Reverse rotation command key Stop command key Used to reset the inverter when an alarm occurs Used to write a set value in the setting mode Used as a clear key in the all para...

Page 20: ... Parameters for selected station numbers can be displayed and changed I O signals can be assigned using settings by function Batch monitor function Multiple inverter monitor items can be monitored simultaneously With a terminal monitor the ON OFF status can be monitored Easy to follow platform facilitates easy maintenance Graph function Inverter data can be sampled and displayed in a graphical for...

Page 21: ...ction brake operation voltage 0 to 30 0 1 4 3 2 4 13 F102 Starting frequency 0 to 60 Hz 0 01 Hz 0 5 Hz JOG operation 15 D200 Jog frequency 0 to 400 Hz 0 01 Hz 5 Hz 16 F002 Jog acceleration deceleration time 0 to 3600 s 0 1 s 0 5 s 17 T720 MRS input selection 0 2 4 1 0 18 H402 High speed maximum frequency 120 to 400 Hz 0 01 Hz 120 Hz 19 G002 Base frequency voltage 0 to 1000 V 8888 9999 0 1 V 8888 A...

Page 22: ...2 second frequency voltage 0 to 1000 V 0 1 V 0 V 104 G044 V F3 third frequency 0 to 400 Hz 9999 0 01 Hz 9999 105 G045 V F3 third frequency voltage 0 to 1000 V 0 1 V 0 V PU connector communication 117 N020 PU communication station number 0 to 31 0 to 247 1 0 118 N021 PU communication speed 48 96 192 384 576 768 1152 1 192 119 PU communication stop bit length data length 0 1 10 11 1 1 N022 PU commun...

Page 23: ...1 Soft PWM operation selection 0 1 10 11 1 1 Slip compensation 245 G203 Rated slip 0 to 50 9999 0 01 9999 246 G204 Slip compensation time constant 0 01 to 10 s 0 01 s 0 5 s 247 G205 Constant power range slip compensation selection 0 9999 1 9999 249 H101 Earth ground fault detection at start 0 1 1 1 250 G106 Stop selection 0 to 100 s 1000 to 1100 s 8888 9999 0 1 s 9999 251 H200 Output phase loss pr...

Page 24: ...evel 0 to 200 0 1 100 665 G125 Regeneration avoidance frequency gain 0 to 200 0 1 100 Monitoring 774 M101 Operation panel monitor selection 1 1 to 3 5 8 10 14 20 23 to 25 52 to 55 61 62 100 1 1 775 M102 Operation panel monitor selection 2 1 2 776 M103 Operation panel monitor selection 3 1 3 778 T054 4 mA input check filter 0 to 10 s 0 01 s 0 s Protective function 872 5 H201 Input phase loss protec...

Page 25: ...r the setting and are displayed alternately NOTE If a parameter write condition is not satisfied a parameter write error appears on the LCD display When Pr 77 Parameter write selection 2 initial value the parameter setting change is available only while the inverter is stopped and under the PU operation mode To enable the parameter setting change while the inverter is running or under the operatio...

Page 26: ...vervoltage TH Electronic thermal O L relay pre alarm PS PU stop UV Undervoltage IH Inrush current limit resistor overheat Operation panel indication Name E OC1 Overcurrent trip during acceleration E OC2 Overcurrent trip during constant speed E OC3 Overcurrent trip during deceleration or stop E OV1 Regenerative overvoltage trip during acceleration E OV2 Regenerative overvoltage trip during constant...

Page 27: ...the reset is released Press on the operation panel to reset the inverter This operation is valid only when a protective function for a fault is activated Switch the power OFF once then switch it ON again Turn ON the Reset RES signal for 0 1 s or more If the RES signal is kept ON Err appears blinks to indicate that the inverter is in a reset status NOTE OFF status of the start signal must be confir...

Page 28: ...ities Line noise filter FR BSF01 FR BLF For line noise reduction All capacities Brake unit Resistor unit Discharging resistor FR BU2 FR BR GZG GRZG type For increasing the braking capability of the inverter for high inertia load or negative load Brake unit electrical discharge resistor and resistor unit are used in combination According to capacities Power regeneration common converter Stand alone...

Page 29: ...ons to prevent malfunction of peripheral devices or an electric shock caused by leakage current 1 Earth ground the EMC filter before connecting the power supply When doing so confirm that earthing grounding is securely performed through the earthing grounding part of the enclosure 2 Select an appropriate earth leakage circuit breaker or an earth leakage relay by considering leakage current of the ...

Page 30: ...sumes a surrounding air temperature of 50 C or lower and the wiring distance of 20 m or shorter The power factor may be slightly lower NOTE When the inverter capacity is larger than the motor capacity select an MCCB and a magnetic contactor according to the inverter model and select cables and reactors according to the motor output When the breaker on the inverter s input side trips check for the ...

Page 31: ...y operation 200 V 60 Hz Motor capacity kW 1 5 3 7 2 2 7 5 1522 11 37 30 55 45 5 5 18 5 0 1 0 2 0 3 0 5 0 7 1 0 2 0 Example of leakage current of cable path per 1km during the commercial power supply operation when the CV cable is routed in metal conduit 200 V 60 Hz Cable size mm 2 0 20 40 60 80 100 120 2 3 5 5 5 8 1422 30 38 60 80 100 150 Leakage currents mA Leakage currents mA Motor capacity kW F...

Page 32: ...y dust and dirt etc Alternatively install the inverter inside the sealed type enclosure that prevents entry of suspended substances For installation in the enclosure decide the cooling method and the enclosure size to keep the surrounding air temperature of the inverter the converter unit within the permissible range for specifications refer to page 11 Do not install the inverter on wood or other ...

Page 33: ...Disuse of power factor improving capacitor power factor correction capacitor Do not add a capacitor or surge suppressor to the inverter This is because the power factor improving capacitor and surge suppressor on the inverter output side may be overheated or damaged by the harmonic components of the inverter output Furthermore the inverter already has inbuilt protection against excessive current f...

Page 34: ...rs and earth leakage relays unnecessarily Countermeasures If the carrier frequency setting is high decrease the Pr 72 PWM frequency selection setting However the motor noise increases Selecting Pr 240 Soft PWM operation selection makes the sound inoffensive By using earth leakage circuit breakers designed for harmonic and surge suppression in the inverter s own line and other line operation can be...

Page 35: ...roduction shall be notified with Mitsubishi Technical Bulletins etc 2 Product supply including spare parts is not available after production is discontinued 4 Exclusion of loss in opportunity and secondary loss from warranty liability Regardless of the gratis warranty term Mitsubishi shall not be liable for compensation to damages caused by any cause found not to be the responsibility of Mitsubish...

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Page 38: ... visualization and analysis that lead to improvements and increase availability at production sites FA integrated solutions reduce total cost Utilizing our FA and IT technologies and collaborating with e F ctory Alliance partners we reduce the total cost across the entire supply chain and engineeringchain and support the improvement initiatives and one step ahead manufacturing of our customers Sup...

Page 39: ...and laboratories worldwide in over 121 countries This is why you can rely on Mitsubishi Electric automation solution because we know first hand about the need for reliable efficient easy to use automation and control in our own factories As one of the world s leading companies with a global turnover of over 4 trillion Yen over 40 billion employing over 100 000 people Mitsubishi Electric has the re...

Page 40: ...BLDG 2 7 3 MARUNOUCHI CHIYODA KU TOKYO 100 8310 JAPAN Mitsubishi Electric Corporation Nagoya Works is a factory certified for ISO14001 standards for environmental management systems and ISO9001 standards for quality assurance management systems ...

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