Minebea Intec CAIS3 Operating Instructions Manual Download Page 4

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Operating Instructions Combics 3 Filling

Connection Options

Combics 3 with Filling Basic (Option H3)

Combics 3 Dosiersteuerung

Analog

Input

WP1

COM2

UniCOM

COM1

4 Ausgänge (Relais)
1 Eingang (Optokoppler)

Ser.

Par.

Relaisbox YSB01

YCC02-RELAIS02 (CAIS); 6 m
bzw. Option M12;
YCC02-RELAIS01 (CAISL); 6 m

Spannungsversorgung

kundenseitig

Zentralrechner

A5
Digital I/O

Drucker

PG
standardmäßig

Power Supply

by Customer

Central Computer

Printer

Combics 3 Filling Controller

Analog

Input

A5
Digital 1/0

Relay Box YSB01

4 Outputs (Relay)
1 Input (Optocoupler)

YCC02-RELAIS02 (CAIS); 6m
or Option M12;
YCC02-RELAIS01 (CAIS); 6m

Default

Ser.

Par.

Summary of Contents for CAIS3

Page 1: ...Operating Instructions Minebea Intec Combics 3 Filling Basic Option H3 and Filling Plus Option H4 Models CAISL3 CAIS3 CAW3P CAW3S Automatic Single Component Filling 98646 003 50 ...

Page 2: ... for the relay box Explanation of Symbols The following symbols are used in these instructions t Indicates a required action y Describes the result of an action 1 If a procedure has multiple steps 2 the steps are numbered consecutively Indicates an item in a list Indicates a hazard h This symbol indicates useful information and tips Technical advice hotline Phone 49 0 40 67960444 Fax 49 0 40 67960...

Page 3: ...illing 8 Discharge Filling 11 Discharge Filling with Auto Refill of the Storage Container 13 Stopping and Canceling Filling Operations 17 Follow On Filling 18 Totalizing 19 Effect of Parameter Settings on Printout Content 22 Accessing Application Specific Information 23 Configuring Application Parameters 24 Multi I O Converter 30 Data Interfaces 32 GMP Compliant Printouts 32 Accessories 34 Content...

Page 4: ...ler Ser Par Relaisbox YSB01 YCC02 RELAIS02 CAIS 6 m bzw Option M12 YCC02 RELAIS01 CAISL 6 m Spannungsversorgung kundenseitig Zentralrechner A5 Digital I O Drucker PG standardmäßig Power Supply by Customer Central Computer Printer Combics 3 Filling Controller Analog Input A5 Digital 1 0 Relay Box YSB01 4 Outputs Relay 1 Input Optocoupler YCC02 RELAIS02 CAIS 6m or Option M12 YCC02 RELAIS01 CAIS 6m P...

Page 5: ...SPS Drucker YSB02 IE11357 can be connected to the Combics via Option A7 WP1 RS485 UniCom can be used freely here Option A72 WP2 RS485 UniCom can be used freely here UniCom RS485 Option A3 if WP1 2 are already in use The activation of YSB02 IE11357 is done in the menu via Setup Control I O Externer RS 485 Multi I O Wandler Central Computer Printer Combics 3 Filling Controller Analog Input A5 Digita...

Page 6: ...nde Tara Nachstrom Dosiervorgang Option H3 Dosiervorgang Option H4 Operation Soft Key Functions Param only option H3 Opens product data memory and lets you create edit or load a data record Delete only option H4 Deletes the data record for a product from the data memory Load only option H4 Loads product data from the product data memory Change only option H4 Lets you edit data in the product data ...

Page 7: ...mory Once you store a data record you can load it at any time for filling the particular product The first step is to enter a product name max 20 characters Then select the product and press the Change soft key to enter the required filling parameters Press the Delete soft key to delete a product from memory Press the Load soft key to load the filling parameters stored for the selected product Exa...

Page 8: ...to the target value Tolerance range 2 4 2 7 kg Values relative to the target value for switching from coarse flow to fine flow coarse flow shutoff point and for fine flow shutoff Switch from coarse to fine flow at 1 5 kg and fine flow shutoff at 2 3 kg ID1 Prod Schmidt y The next line is selected t Only option H4 Press the o soft key to return to the overview t Only option H4 Press the o soft key ...

Page 9: ...ad and the internal switched outputs O o only option H4 indicate the position of the filling result value in relation to the tolerance limits Red Result is below the lower tolerance limit Green Result is within the tolerance range Yellow Result is above the upper tolerance limit overfill Example Additive Filling t Load parameters from product data memory Here Memory name Additive Filling 01 only o...

Page 10: ...he fine flow shutoff point the point at which the fine flow is stopped y End of filling t Press the p key to print the results h If the Save results option is set to Automatic mode factory setting Manual mode a printout is generated automatically at the end of filling provided the result is within tolerance limits The printout documenting the filling can be configured in the menu Parameters Printo...

Page 11: ...rol LEDs to the right of the keypad and the internal switched outputs O o only option H4 indicate the position of the filling result value in relation to the tolerance limits Red Result is below the lower tolerance limit Green Result is within the tolerance range Yellow Result is above the upper tolerance limit overfill Example Discharge Filling t Load parameters from product data memory Here Memo...

Page 12: ...h If the Save results option is set to Automatic mode factory setting Manual mode a printout is generated automatically at the end of filling provided the result is within tolerance limits The printout documenting the filling can be configured in the menu Parameters Printout of results t Press the End soft key to end the filling application G 2 265 kg Gross Container weight contents after the fill...

Page 13: ... enter a container tare weight Example Discharge filling with prior filling and subsequent refilling of the storage container without tare weight input Configuration Parameter activation for Minimum weight and Fill weight is selected t Press the H key and select in the menu Parameters Parameter activation Min and fill weight t Load parameters from product data memory Here Memory name Discharge Fil...

Page 14: ...the Start soft key to begin the discharge filling see page 11 To check the amount remaining after a number of filling operations t Press and hold the D key to load the information display y Press the oo soft key to close the information display t Press the Start soft key to start the next filling operation see page 11 y If the residual amount at the end of a filling operation reaches or drops belo...

Page 15: ...d select in the menu Parameters Parameter activation Min and fill weight t Load parameters from product data memory Here Memory name Discharge Filling 02 Product Info Flour Target value 1 500 kg Lower tolerance 0 050 kg Upper tolerance 0 050 kg Coarse flow shutoff point 0 200 kg Fine flow shutoff point 0 075 kg Min weight 1 200 kg Fill weight 5 000 kg Tare weight 0 350 kg ID1 Prod Mueller ID2 Para...

Page 16: ... 500 kg Target value Prod Mueller ID1 Param min active ID2 t Press the Start soft key to start the next filling operation see page 11 y If the residual amount at the end of a filling operation reaches or drops below the specified minimum Min wt the refilling operation starts automatically The digital output signal for Refill is active until the specified fill weight net weight is reached t When th...

Page 17: ...ter soft key and then later start it again with Start or stop it with Canc The c key also cancels a filling operation in progress Example Interrupting and canceling a filling operation t Press the Inter soft key to pause the filling operation at any point coarse and fine flow valves are closed t Press the Start soft key to continue the filling operation t Press the Canc soft key to cancel the fill...

Page 18: ...nly Coarse fin flo optimization is switched off t 0Press key H and select Application parameters Optimization of coarse fine flow OFF Manual filling is selected t Press the H key and select in the menu Parameters Add within tolerance range Manual The fine flow valve is open until the fine flow shutoff point is reached If the weight value is below the target value or outside the tolerance range it ...

Page 19: ...filling operation of a series has been performed a total data record is printed automatically To print the data in totalization memory before the end of a series or when the transaction counter is not active press the Pr Sum soft key print summary data Any time you press Pr Sum to print a total data record the data in totalizing memory is subsequently deleted Example Manual totalizing with preset ...

Page 20: ...ction counter here 1 t Press the StopC soft key to apply the end value of the transaction counter t Press the Start soft key to execute the first filling operation t Press the M soft key to save the result in totalizing memory G 2 698 kg Gross weight T 0 104 kg Tare weight N 2 594 kg Net weight Additive Filling 01 Memory name only option H4 Granulate red Product info Target 2 500 kg Target value n...

Page 21: ...an specify which lines are included on the printout under Printout of results Total results Statistics data can only be included or excluded as a group all other lines can be individually activated or deactivated Additive Filling 01 Memory name only option H4 Granulate red Product info can be deselected under Printout of Results Total results Target 2 500 kg Target value can be deselected under Pr...

Page 22: ...f tolerance Within tolerance Out of tolerance Within tolerance Out of tolerance Within tolerance Out of tolerance Within tolerance Out of tolerance Within tolerance Out of tolerance Within tolerance Out of tolerance Standard printout Standard printout Standard printout Standard printout Component results Component results Component results Component results Component results Standard printout Comp...

Page 23: ...n t Press and hold the D key to load the information display t Press the p key to print the information display Additive Filling 01 Memory name only option H4 Granulate red Product info Target 2 500 kg Target value Tol 0 100 kg Tolerance Tol 0 200 kg Tolerance Sh C 1 000 kg Coarse flow shutoff point Sh F 0 200 kg Fine flow shutoff point StartC 1 Value for start of series if configured StopC 2 Valu...

Page 24: ...ly option H4 optional fine flow password protection Add within Manual tolerance range Automatic in tolerance range Automatic to target value Off when selected the menu item Optimize coarse fine flow is active Only option H4 On if selected the menu item Add within tolerance range is locked Optimize coarse fine flow Off Save results Manual Delay 0 0 25 0 sec only option H4 Automatic Delay 0 0 25 0 s...

Page 25: ...rameter activation Stop draining only option H4 Min and fill weight only option H4 Tare monitoring only option H4 Autozero after unloading Autostart Start stop transaction counter Container tare only option H3 Start without tare Totalizing Off On all filling operations On only filling operations in tolerance On only canceled filling operations Printout of results Number of No of ops 1 99 filling o...

Page 26: ...tuation is only indicated in the display STOP filling factory setting If the material flow falls below the minimum the filling operation is stopped You can continue or cancel the operation manually Note If the material flow exceeds the maximum the filling operation is always stopped Coarse Fine Control Defines the positions of coarse and fine flow valves during the first filling phase i e until th...

Page 27: ... Refill activates the valve for refilling the storage container Digital inputs You can define which function is assigned to the universal in key or the digital inputs 1 7 which are supplied by the multi I O converter or the internal electrically isolated 5 inputs of the digital I Os option A5 The following functions can be assigned Off no function factory setting for a list see page 24 Start start...

Page 28: ...n a weight 5 d is applied if the Save results option is set to Automatic mode If the Save results option is set to Manual mode no minimum load is required The filling process starts immediately Function Lock This function lets you prevent unauthorized users from changing the filling parameters target values tolerances shutoff points for coarse and fine flow etc There are two settings to choose fro...

Page 29: ...ctivate parameters for inclusion or exclusion on a totalizing memory printout Activated parameters are marked with an asterisk With the factory settings all parameters available here are activated You can choose from the following parameters Product name target value number of transactions total statistical results product identifier Factory Settings This menu item lets you restore all application...

Page 30: ...nal outputs with the l soft key Set outputs are marked with a 1 at the end of the line outputs that are not set are marked with a 0 If the communication is interrupted is shown at the end of the line and an error message is output The internal input can be read under the menu item Read internal inputs If the input is set this is indicated with a 1 at the end of the line otherwise a 0 is shown Mult...

Page 31: ... Read Ext input 1 external Ext input 2 inputs Ext input 3 Ext input 4 Ext input 5 Ext input 6 only RS485 multi I O converter Ext input 7 only RS485 multi I O converter Set Int output 1 lighter internal Int output 2 equal outputs Int output 3 larger Int output 4 set Read internal Int input 1 Configuring the Communication via RS 485 Setup Device parameters Control I O External RS 485 multi I O conve...

Page 32: ...inted after multiple measurement results when the p key is pressed and held In this case the A symbol remains visible until the GMP footer is printed If the scale is changed during a GMP printout for multiple measurement results the GMP footer for the previously used scale is printed upon pressing of the n key The GMP header for the other platform is included on the next printout generated A GMP c...

Page 33: ...plication dependent You can configure a separate printout for each interface Each printout is comprised of different information blocks that can be activated or deactivated via multiple selection in the menu Example of Header Lines 2 headers each with a max of 20 characters are available e g for printing the company name Print image ACE HARDWARE Bovenden Example of Date Time Print image 22 08 2017...

Page 34: ...RELAIS 01 02 necessary Only option H4 Relay card for connection to digital input output module YSB02 6 relay outputs Information on request Only option H4 Relay box in IP66 housing for connection to COM2 WPx interface IE11357 6 relay outputs 7 inputs cable to indicator required Cable from CAISL3 to digital input output module YSB02 and or relay box IE11357 YSB01 YCC02 RELAIS01 D SUB male connector...

Page 35: ...Operating Instructions Combics 3 Filling 35 ...

Page 36: ...hout prior written permission from Minebea Intec All rights reserved by Minebea Intec in accordance with copyright law The information and figures contained in these instructions correspond to the version date specified below Minebea Intec reserves the right to make changes to the technology features specifications and design of the equipment without notice Date July 2018 Printed in Germany Printe...

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