Service and Repair Manual
Model 800S
6
FIG.
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NOTES
54, 55, 56
TO REMOVE BELLY SHROUD #56 FROM TOOL, INSERT SMALL
SCREW DRIVER INTO GROOVE BETWEEN BELLY AND SIDE
SHROUDS #54 AND #55, ABOUT 1/3 OF THE WAY FROM THE
MOTOR END, AS SHOWN. PRY OUT AND DOWN ON BOTH
SIDES OF THE TOOL.
54, 55
TO INSTALL THE SIDE SHROUDS #54 AND #55, THE TOP
HINGE OF THE SHROUDS MUST BE COMPLETELY
INTERLOCKED, THEN THE BACK SIDE ROTATED CLOSED
AROUND THE TOOL.
73
LUBRICATE ALL BORES IN SPINDLE #73 WITH A MEDIUM
COATING OF GREASE.
63, 108, 109
LUBRICATE RUBBER DAMPING WASHER #63, BARREL
THRUST WASHER #108 AND STRIKER CUSHION WASHER
#109 WITH A MEDIUM COATING OF GREASE BEFORE
ASSEMBLY.
10, 100
PRESS NEEDLE BEARING #10 IN ROD #100 SO THAT THE
SAME AMOUNT STICKS OUT ON BOTH SIDES OF THE ROD,
AS SHOWN.
9, 44
PRESS NEEDLE BEARING #9 INTO CRANKCASE #44, FLUSH
WITH TOP OF BORE, AS SHOWN.
81
LIGHTLY GREASE INSIDE OF BARREL #81 BEFORE ASSEMBLY.
48, 73
SMALL OUTSIDE DIAMETER OF SPINDLE #73 IS TO BE
LUBRICATED WITH A LIGHT COAT OF GREASE BEFORE
ASSEMBLING THE NOSE ASSEMBLY #48 TO THE TOOL.
48, 73, 102
NOSE ASSEMBLY #48 MUST BE PLACED SQUARELY OVER
SPINDLE #73, WHEN ASSEMBLING, TO PREVENT DAMAGE TO
OIL SEAL #102.
14, 19, 20, 23 FASTENERS #14, #19, #20 AND #23 ARE TO BE RE-ASSEMBLED
USING BLUE LOCTITE.
48, 102
LUBRICATE BORE IN NOSE ASSEMBLY #48 BEFORE
PRESSING OIL SEAL #102 INTO PLACE.
60, 61, 66, 67 LUBRICATE O-RINGS #60, #61, #66 AND #67 WITH GREASE.
69
INSTALL BEVEL SNAP RING #69 WITH BEVEL SIDE UP.
4, 50, 80
PLACE BEARING CUP #80 ON SMALL ARMATURE BEARING
#4 BEFORE INSTALLING MOTOR COVER #50.
41
BRUSH SPRINGS #41 ARE TO BE WOUND 1/2 TURN TO
ENGAGE BRUSHES.
4
RUBBER SEAL SIDE OF BALL BEARING #4 TO FACE FAN.
95, 98
FACES OF PISTON #95 AND RAM #98 ARE TO BE FREE OF
GREASE.
105
WHEN REASSEMBLING BARREL AND CLUTCH SCREWS INTO
EXISTING CRANKCASE, MAKE SURE SCREW IS STARTED IN
EXISTING THREAD. DO NOT CREATE TWO SETS OF THREADS
IN ONE HOLE.
