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Service and Repair Manual
Model 800S

4

Assemble Thrust Washers
#107 and Belleville Spring
Washers #78 into Intermediate
Housing #46 as illustrated.

NOTE:

 USE OIL

ON ALL AREAS

TO BE PRESS FIT

%

%

%

%

%

SEE PAGE 5

FOR ADDITIONAL

LUBRICATION

AND SERVICE

NOTES

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FASTENER TORQUE SPECIFICATIONS (IN./LBS.)

           SEATING TORQUE

FIG. NO.

MINIMUM

MAXIMUM

14

120

140

15

20

25

16

30

35

19

30

35

20

25

30

21

20

25

22

25

30

25

30

20

25

6

10

105

60

70

HANDLE HALVES

AND SHROUDS

CUSHION GRIP

CRANKCASE COVER

23

24

9170 3237 20 CARBON BRUSH SERVICE KIT

THIS KIT CONTAINS:

2

---------------

Carbon Brush

     

9170 4660 00  HAMMER SERVICE KIT

THIS KIT CONTAINS:

1

9170 3254 50

Cap-Cover

1

9170 3261 00

Rubber Damping Washer

1

9170 3255 00

Seal-Cover

1

9170 4664 60

O-Ring

1

9170 3255 50

O-Ring

1

9170 4662 90

Cap Seal

1

9170 4664 40

O-Ring

1

9170 4665 50

O-Ring

1

9170 3251 10

Bearing Cup

1

9170 3261 40

Gasket

1

9170 4672 30

Dust Seal - Hex

1

9170 4672 40

Dust Seal-Round (Not used in this tool)

1

9170 4672 50

7 Oz. Tube "S2" Grease

1

9170 3237 20

Carbon Brush Service Kit

Summary of Contents for Kango 800S

Page 1: ...9800 0335 01 a 800S GB DateCode 0001L2001...

Page 2: ...o prevent any adverse damage occuring ALLSEALS GASKETS GREASE OR OTHER PARTS DEEMED NECESSARY FOR SERVICINGARE IN THE SERVICE KIT ALLNEEDLE ROLLER BEARINGS SHOULD BE PRESSED WITHTHE ROUNDED EDGE ENTER...

Page 3: ...4651 70 120 Volt Field 1 34 9170 3237 20 120 V Carbon Brush 2 Kit 1 36 9170 3252 00 Brush Carrier Assembly 1 39A 9170 3253 50 Lower Cord Clamp 1 39B 9170 4665 60 Upper Cord Clamp 1 FIG PART NO DESCRIP...

Page 4: ...__________________________ ________________________________________ ___________________________________________ ___________________________________________ FASTENERTORQUESPECIFICATIONS IN LBS SEATING...

Page 5: ...Dowel Pin 1 22 9170 3254 60 8 32 x 3 8 Pan Hd Slt Taptite T 20 1 23 9170 3254 70 M4 x 0 7 x 14 Pan Hd Slt Taptite T 20 4 28 9170 3257 80 External Retaining Ring 1 44 9170 4670 80 Crankcase 1 45 9170...

Page 6: ...S SHOWN 81 LIGHTLY GREASE INSIDE OF BARREL 81 BEFORE ASSEMBLY 48 73 SMALL OUTSIDE DIAMETER OF SPINDLE 73 IS TO BE LUBRICATED WITH A LIGHT COAT OF GREASE BEFORE ASSEMBLING THE NOSE ASSEMBLY 48 TO THE T...

Page 7: ...nics boat to retain leads as shown Cord to be inserted into clamp trap Cord to extend 1 4 minimum above top of clamp For 120 V only See below for 110 V and 230 V Fast on terminals must be completely c...

Page 8: ...0 Volts min C Armatuure shaft to commutator 3000 Volts min ELECTRICAL PERFORMANCE TEST READINGS CLUTCH SLIP Measured on disassembly assembly 35 45ft lbs 47 61Nm Non Electrical Test Note On all test re...

Page 9: ...without breakdown or flashover for a few seconds 3 If the armature has been tested remove the carbon brushes before carrying out the test thus avoiding overstressing the armature insulation system 4...

Page 10: ...9800 0335 01 a 54 24 0950 Drwg 4 12 06 Atlas Copco Berema AB Sickla Industriv g 1A S 105 23 Nacka Sweden Telephone 46 0 8 743 9600 Fax 46 0 8 743 9650...

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