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3

Service and Repair Manual
Model 800S

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SEE PAGE 5 FOR

ADDITIONAL LUBRICATION

AND SERVICE NOTES

z

EXAMPLE:

Component Parts (Small #) Are Included
When Ordering The Assembly (Large #).

0

00

FIG.

PART NO.

DESCRIPTION OF PART

NO. REQ.

4

9170 3251 20

Ball Bearing

(1)

7

9170 3251 60

Ball Bearing

(1)

13 9170 3253 10

Pivot Nut

(1)

15 9170 3252 90

Pivot Bolt

(1)

16 9170 3251 00

M6 x 1.0 x 120 Pan Hd. Slt. Tapt. T-27 (4)

19 9170 3253 90

Special  Screw

(2)

20 9170 3250 10

8-32 x 3/8" Pan Hd. Slt. Tapt. T-20

(4)

21 9170 3251 90

8-16 x 2" Pan Hd. Slt. Plast. T-20

(2)

24 9170 3252 50

M5 x 2.24 x 18 Pan Hd. Slt. PT T-20

(7)

25 9170 4650 10

Dowel Pin-Knurled

(1)

26 9170 4652 70

Round Label

(1)

31 9170 4650 60

Electronics  Assembly

(1)

32 9170 4650 80

120  Volt  Armature

(1)

33 9170 4651 70

120 Volt Field

(1)

34 9170 3237 20

120 V Carbon Brush (2) Kit

(1)

36 9170 3252 00

Brush  Carrier  Assembly

(1)

39A 9170 3253 50

Lower Cord Clamp

(1)

39B 9170 4665 60

Upper Cord Clamp

(1)

FIG.

PART NO.

DESCRIPTION OF PART

NO. REQ.

40 9170 4651 90

Cord Set

(1)

41 9170 3252 10

Brush Spring

(2)

42 9170 4652 10

Speed  Control  Switch

(1)

47 9170 3254 10

Upper Handle Mount

(1)

50 9170 4652 30

Motor Cover

(1)

51 9170 4656 80

Left Handle Half

(1)

52 9170 4657 60

Right Handle Half

(1)

53 9170 4658 40

Motor Housing

(1)

54 9170 4659 40

Left  Shroud

(1)

55 9170 4659 50

Right Shroud

(1)

56 9170 4670 40

Belly Shroud

(1)

59 9170 3251 50

Retaining Ring

(1)

80 9170 3251 10

Bearing Cup

(1)

87 9170 3254 20

Isolation  Bellows

(1)

88 9170 3253 00

Pivot Isolator

(2)

89 9170 3254 30

Isolation Module Assembly

(1)

92 9170 3253 30

Foam Slug Kit (Bag of 10)

(1)

93 9170 3252 60

Handle Cushion

(1)

110 9170 3254 00

Rubber Washer

(2)

114 9170 4660 90

Fan

(1)

123 9170 3253 80

Cord Protector

(1)

Summary of Contents for Kango 800S

Page 1: ...9800 0335 01 a 800S GB DateCode 0001L2001...

Page 2: ...o prevent any adverse damage occuring ALLSEALS GASKETS GREASE OR OTHER PARTS DEEMED NECESSARY FOR SERVICINGARE IN THE SERVICE KIT ALLNEEDLE ROLLER BEARINGS SHOULD BE PRESSED WITHTHE ROUNDED EDGE ENTER...

Page 3: ...4651 70 120 Volt Field 1 34 9170 3237 20 120 V Carbon Brush 2 Kit 1 36 9170 3252 00 Brush Carrier Assembly 1 39A 9170 3253 50 Lower Cord Clamp 1 39B 9170 4665 60 Upper Cord Clamp 1 FIG PART NO DESCRIP...

Page 4: ...__________________________ ________________________________________ ___________________________________________ ___________________________________________ FASTENERTORQUESPECIFICATIONS IN LBS SEATING...

Page 5: ...Dowel Pin 1 22 9170 3254 60 8 32 x 3 8 Pan Hd Slt Taptite T 20 1 23 9170 3254 70 M4 x 0 7 x 14 Pan Hd Slt Taptite T 20 4 28 9170 3257 80 External Retaining Ring 1 44 9170 4670 80 Crankcase 1 45 9170...

Page 6: ...S SHOWN 81 LIGHTLY GREASE INSIDE OF BARREL 81 BEFORE ASSEMBLY 48 73 SMALL OUTSIDE DIAMETER OF SPINDLE 73 IS TO BE LUBRICATED WITH A LIGHT COAT OF GREASE BEFORE ASSEMBLING THE NOSE ASSEMBLY 48 TO THE T...

Page 7: ...nics boat to retain leads as shown Cord to be inserted into clamp trap Cord to extend 1 4 minimum above top of clamp For 120 V only See below for 110 V and 230 V Fast on terminals must be completely c...

Page 8: ...0 Volts min C Armatuure shaft to commutator 3000 Volts min ELECTRICAL PERFORMANCE TEST READINGS CLUTCH SLIP Measured on disassembly assembly 35 45ft lbs 47 61Nm Non Electrical Test Note On all test re...

Page 9: ...without breakdown or flashover for a few seconds 3 If the armature has been tested remove the carbon brushes before carrying out the test thus avoiding overstressing the armature insulation system 4...

Page 10: ...9800 0335 01 a 54 24 0950 Drwg 4 12 06 Atlas Copco Berema AB Sickla Industriv g 1A S 105 23 Nacka Sweden Telephone 46 0 8 743 9600 Fax 46 0 8 743 9650...

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