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Hand Tool for .093" Pin and Socket Crimp Terminals and Claspcon™ Crimp Terminal Socket 

Doc No: ATS-638117100 

Release Date: 02-12-07 

UNCONTROLLED COPY

 

Page 1 of 6 

Revision: B 

Revision Date: 03-28-08 

INSULATION 

CRIMP 

 

BRUSH 

STRIP 

LENGTH 

BELL MOUTH 

CRIMP HEIGHT 

BEND 

DOWN 

BEND UP 

ROLLING 

CONDUCTOR 

CRIMP 

TWISTING 

TYPE 2C 

 
 

HAND CRIMP TOOL 

SPECIFICATION SHEET 

Order No. 63811-7100 

 

FEATURES 

 

 

A full cycle ratcheting hand tool ensures complete crimps 

 

Ergonomic soft grip handles for comfortable crimping 

 

A precision user-friendly terminal locator wire stop holds terminals in the proper crimping position 

 

This tool is IPC/WHMA-A-620 Class 2 and RoHS compliant 

 

SCOPE 

Products: .093” Pin and Socket 14-18 AWG and 24-30 AWG and Claspcon™ Crimp Terminal Socket 24-30 AWG 
 

Terminal Order No. 

Wire Size 

Insulation Diameter 

Strip Length 

Terminal 

Series No. 

Loose Piece 

Reel 

AWG 

mm² 

mm 

In. 

mm 

In. 

02-09-1141  39-00-0318  02-09-1142  39-00-0317 
02-09-1144  39-00-0320  02-09-5146  39-00-0319 
02-09-5147  39-00-0322  39-00-0315  39-00-0321 

1433 

39-00-0316 

 

 

 

24-30  0.20-0.05  0.76-1.52 

.030-.060  3.96-5.53  .156-.218 

02-09-2143  39-00-0324  02-09-2141  39-00-0325 
02-09-6145  39-00-0326  02-09-2149  39-00-0323 

1434 

 

 

02-09-6144 

 

24-30  0.20-0.05  0.76-1.52 

.030-.060  3.96-5.53  .156-.218 

1881-3 

02-08-1104 

 

02-08-1103 

 

24-30  0.20-0.05  0.76-1.52 

.030-.060  3.96-5.53  .156-.218 

42477 

 

 

02-09-1615 

 

14-18  2.00-0.80  2.36-3.55 

.093-.140  3.96-5.53  .156-.218 

42478 

02-09-2612 

 

02-09-2611 

 

14-18  2.00-0.80  2.36-3.55 

.093-.140  3.96-5.53  .156-.218 

Follow the Cut-Off Tab specifications on Applicator specification sheets.  These Terminals in the 1433, 1434, and 1881 series 

cannot be removed from the reel by manual cutting.  An applicator must be used or the terminals will not function properly. 

See Conditions on page 2. 

 

DEFINITION OF TERMS 

 
 
 
 
 
 
 
 
 
 
 
 
 
The above terminal drawing is a generic terminal representation.  It is not an image of a terminal listed in the 
scope. 

Summary of Contents for 63811-7100

Page 1: ...Loose Piece Reel AWG mm mm In mm In 02 09 1141 39 00 0318 02 09 1142 39 00 0317 02 09 1144 39 00 0320 02 09 5146 39 00 0319 02 09 5147 39 00 0322 39 00 0315 39 00 0321 1433 39 00 0316 24 30 0 20 0 05 0 76 1 52 030 060 3 96 5 53 156 218 02 09 2143 39 00 0324 02 09 2141 39 00 0325 02 09 6145 39 00 0326 02 09 2149 39 00 0323 1434 02 09 6144 24 30 0 20 0 05 0 76 1 52 030 060 3 96 5 53 156 218 1881 3 0...

Page 2: ...X 1881 3 30 0 05 0 84 0 91 033 036 1 60 063 1 28 050 1 90 075 6 7 1 50 X 14 2 00 1 85 1 96 073 077 2 49 098 3 28 129 4 85 191 222 6 50 00 X 16 1 30 1 40 1 50 055 059 2 75 108 3 80 150 3 70 146 133 5 30 00 X 42477 18 0 80 1 30 1 40 051 055 2 75 108 3 75 148 3 70 146 89 0 20 00 X 14 2 00 1 85 1 96 073 077 2 49 098 3 28 129 4 60 181 222 6 50 00 X 16 1 30 1 40 1 50 055 059 2 75 108 3 80 150 3 70 146 1...

Page 3: ...rminal locator can be in either position 7 Visually inspect the crimped terminal for proper crimp location Note A crimp height chart is provided with this manual as Reference Only Due to the wide range of wires strands insulation diameters and durometers actual crimp height measurements may very slightly An occasional destructive pull force test should be preformed to check hand tool crimp Pull Fo...

Page 4: ... becoming lodged in the crimping dies and store the tool in a clean dry area Miscrimps or Jams Should this tool ever become stuck or jammed in a partially closed position Do Not force the handles open or closed The tool will open easily by pressing the ratchet release lever See Figure 6 How to Adjust Tool Preload See Figure 6 This hand tool is factory preset to 25 45 LBS preload It may be necessar...

Page 5: ...ded for low volume or field repair This tool is NOT intended for production use Repetitive use of this tool should be avoided 2 Insulated rubber handles are not protection against electrical shock 3 Wear eye protection at all times 4 Use only the Molex terminals specified for crimping with this tool Certification Molex does not certify or re certify commercial grade hand tools but rather supplies ...

Page 6: ... Set Not included 0 2 63810 0102 Locator Base Assembly 1 3 63810 0103 Repair Kit Not included 0 4 63811 7175 Locator 1 Americas Headquarters Lisle Illinois 60532 U S A 1 800 78MOLEX amerinfo molex com Far East North Headquarters Yamato Kanagawa Japan 81 462 65 2324 feninfo molex com Far East South Headquarters Jurong Singapore 65 6 268 6868 fesinfo molex com European Headquarters Munich Germany 49...

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