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SERVICE MANUAL

PNEUMATIC

STEEL STRAPPING TOOL

MODEL A385.0001.01

A

385.

000

1.

01sen.

fm

/M

AS

/© 06

.12

Manual for authorized dealers and service points

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2
3
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Summary of Contents for A385.0001.01

Page 1: ...SERVICE MANUAL PNEUMATIC STEEL STRAPPING TOOL MODEL A385 0001 01 A385 0001 01sen fm MAS 06 12 Manual for authorized dealers and service points ...

Page 2: ...rom tools that are in sale 1 3 1 Lubrication rules All movable gear parts have to be lubricated with MOLYKOTE BR 2 PLUS grease Lubrication interval At each maintenance or after 12 months at the latest All other parts have to be greased according to the explosion drawing Lubrication interval At each maintenance or after 12 months at the latest Item No s Description Pieces per tool N1 1303 04 Screw ...

Page 3: ...have to be shuffled under the seal SLIDE BEARING When pressing in the slide bearing N3 3116 into the end cover A38 3224 the joint of the bearing must be placed as shown Free wheeling The free wheeling N3 4515 has to be assembled into the ratchet A38 3703 like shown on the picture N6 6124 A38 3205 6x A38 3204 N3 3116 A38 3224 Joint N3 4515 A38 3703 ...

Page 4: ... A38 3610 A38 3714 N1 1304 N1 6203 N2 2147 12 7 1 2 x 0 58 0 63 0 023 0 025 A33 5106 A33 5111 A33 5112 A33 7016 A38 3213 A38 3218 A38 3233 A38 3610 A38 3713 N1 1304 N1 6203 N2 2147 12 7 1 2 x 0 38 0 50 0 015 0 020 A33 5106 A33 5111 A33 5112 A33 7015 A38 3213 A38 3218 A38 3233 A38 3610 A38 3713 N1 1304 N1 6203 N2 2147 10 x 0 38 0 50 0 015 0 020 A38 3139 A38 3140 A38 3141 A33 7015 A38 3212 A38 3217 ...

Page 5: ... Assembling bolt N2 5613 49x N2 1302 A38 3608 N7 3276 Assembling tool N3 2608 N3 2343 A38 3701 N71 3226 Arbor N3 2313 A38 3701 N71 3262 Spreader sleeve N6 6152 A38 3602 N71 3263 Straddle rod N6 6152 A38 3602 N71 3296 Pressing tool N6 6169 A38 3603 N71 3297 Spreader ring N6 6312 A38 3606 Attention When converting tools always change the item number on the type label Replace following parts Type lab...

Page 6: ...nal a retainer N7 3215 is necessary Part Disassembly Assembly N2 1124 A38 3104 N2 5617 12x N1 6323 A38 3602 N2 5613 49x N2 1302 A38 3608 N7 5108 N7 3215 N7 3267 N2 1124 A38 3104 N2 5617 12x N1 6323 A38 3602 Pay attention to the mounting position of the cup springs N7 3275 N7 3275 N2 1302 N2 5613 49x A38 3608 Pay attention to the mounting position of the cup springs ...

Page 7: ...rt Disassembly Assembly N7 3276 N7 3276 N7 3276 N3 2608 N3 2343 A38 3701 N71 3226 N3 2313 A38 3701 N3 2313 A38 3701 N71 3226 bearing must not protrude N71 3296 Attention Before pressing out remove both security rings N2 1224 N6 6169 A38 3603 A38 3603 N6 6169 N71 3296 ...

Page 8: ...06 N6 6134 2x A38 3115 Part Disassembly Assembly N71 3262 N6 6152 N71 3263 A38 3602 N7 3269 N6 6312 N71 3297 A38 3606 First fix the O ring manually N7 3271 A38 3606 N6 6312 Let the piston plate in the sizing sleeve until assembling N6 6134 N7 3272 A38 3115 N7 3273 N6 6134 A38 3115 N7 3274 ...

Page 9: ... 6220 N1 2209 A33 5106 07 08 A38 3139 N2 2146 47 A38 2124 c N2 2109 A38 3129 c A38 3130 2 x N1 6202 03 e N1 1303 04 g N11 1106 N1 1807 e A3H 1709 A38 3229 31 33 A38 3235 37 39 41 N1 1807 A48 1237 N6 5133 i i N6 5624 N2 1302 A38 0139 c 49 x N2 5613 A38 3608 N1 6502 A38 0127 N6 6213 c A38 3115 c N6 6134 c N41 9129 N41 9128 4 x N2 4902 N43 9146 N4 9159 N2 2141 c A38 3110 c A38 3111 c N6 6504 N6 5138 ...

Page 10: ...5 1 SEALING VALVE LEVER C5 A38 3115 A38 0127 1 COMPENSATOR PISTON A5 A38 3116 A38 0135 1 SEALING SCREW A5 A38 3129 1 GRIPPER D3 A38 3130 1 HOLDER D3 A38 3203 A38 0141 1 PRESS ROLLER D5 A38 3204 A38 0140 43 44 45 1 TENSION SHAFT D6 A38 3205 A38 0140 43 44 45 6 CATCH PAWL C6 A38 3210 1 PIVOT PIN D2 A38 3211 2 SPACER RING D1 A38 3223 1 END COVER D1 A38 3224 A38 3223 1 END COVER D1 A38 3225 1 HANDLE C...

Page 11: ...8 0140 43 44 45 2 RAISED CTRS HEAD SCREW M4 X 16 C7 N1 1826 A38 0140 43 44 45 4 RAISED CTRS HEAD SCREW M3 X 12 E5 N1 2101 A38 0135 1 COUNTERSUNK SCREW M8 X 25 B7 N1 2102 A38 0135 4 COUNTERSUNK SCREW M6 X 20 A7 N1 2106 A38 0135 2 COUNTERSUNK SCREW M4 X 8 C4 N1 2209 A38 0135 1 COUNTERSUNK SCREW M4 X 18 D2 N1 5130 A38 3401 2 HEXAGON NUT M10 B1 N1 6143 1 DISK C3 N1 6220 3 SPRING LOCK WASHER M6 C5 N1 6...

Page 12: ...140 43 44 45 1 THRUST BEARING CAGE 17 X 30 X 2 D6 N3 4311 A38 0140 43 44 45 3 THRUST RACE 17 X 30 X 1 D6 N3 4514 A38 0140 43 44 45 1 ROLLER BEARING 15 X 23 X 5 2 D7 N3 4515 A38 0140 43 44 45 1 FREE WHEELING 15 X 23 X 6 3 D6 N41 9128 1 ADHESIVE LABEL 30 X 10 X 0 1 B5 N41 9129 1 ADHESIVE LABEL p max 6 bar 87 psi B5 N43 9146 1 TYPE PLATE A385 B5 N4 9159 1 LABEL CE B5 N6 5133 A38 0135 1 REDUCING COUPL...

Page 13: ...1 O RING 42 X 1 5 C7 N6 6258 A38 0135 1 O RING 116 X 2 B7 N6 6259 A38 0135 1 O RING 50 X 2 A4 N6 6312 A38 0138 1 SEAL 120 X 104 5 X 6 3 C7 N6 6504 N6 5138 1 FLAT SEAL 13 X 10 X 1 5 C5 N7 1205 A38 3223 2 SEALING DISK 18 E1 Item No in group Pcs Description Dimension Field ...

Page 14: ... PLATE E3 A38 3709 A38 0145 1 WORM WHEEL D6 A38 3710 A38 0145 1 WORM D6 A38 3713 1 STRAP STOP C2 L2 1117 A38 0145 1 AIR MOTOR E7 N1 1304 2 SCREW M3 X 8 E2 N1 6203 2 SPRING LOCK WASHER M3 E2 N2 2147 1 PARALLEL PIN 3 m6 X 10 D2 13 7033 01 A385 12 7 0 58 0 63 7 0 A385 0001 01 10 02 11 Item No in group Pcs Description Dimension Field A33 5106 1 PUNCH D2 A33 5111 1 DIE HALF B2 A33 5112 1 DIE HALF B2 A3...

Page 15: ... L2 1117 A38 0145 1 AIR MOTOR E7 N1 1304 2 SCREW M3 X 8 E2 N1 6203 2 SPRING LOCK WASHER M3 E2 N2 2147 1 PARALLEL PIN 3 m6 X 10 D2 13 7043 01 A385 13 0 58 0 63 7 0 A385 0001 01 10 02 11 Item No in group Pcs Description Dimension Field A33 5106 1 PUNCH D2 A33 5111 1 DIE HALF B2 A33 5112 1 DIE HALF B2 A33 7016 1 CUTTER B3 A38 0145 1 TENSIONING UNIT 7 0KN C5 A38 3213 1 TENSIONING WHEEL D1 A38 3219 1 S...

Page 16: ... L2 1117 A38 0145 1 AIR MOTOR E7 N1 1304 2 SCREW M3 X 8 E2 N1 6203 2 SPRING LOCK WASHER M3 E2 N2 2147 1 PARALLEL PIN 3 m6 X 10 D2 13 7053 01 A385 16 0 58 0 63 7 0 A385 0001 01 10 02 11 Item No in group Pcs Description Dimension Field A33 5107 1 PUNCH D2 A33 5113 1 DIE HALF B2 A33 5114 1 DIE HALF B2 A33 7016 1 CUTTER B3 A38 0145 1 TENSIONING UNIT 7 0KN C5 A38 3214 1 TENSIONING WHEEL D1 A38 3220 1 S...

Page 17: ... L2 1117 A38 0145 1 AIR MOTOR E7 N1 1304 2 SCREW M3 X 8 E2 N1 6203 2 SPRING LOCK WASHER M3 E2 N2 2147 1 PARALLEL PIN 3 m6 X 10 D2 13 7071 01 A385 20 0 50 0 63 7 0 A385 0001 01 10 02 11 Item No in group Pcs Description Dimension Field A33 5108 1 PUNCH D2 A33 5115 1 DIE HALF B2 A33 5116 1 DIE HALF B2 A33 7016 1 CUTTER B3 A38 0145 1 TENSIONING UNIT 7 0KN C5 A38 3215 1 TENSIONING WHEEL D1 A38 3222 1 S...

Page 18: ... L2 1114 A38 0144 1 AIR MOTOR E7 N1 1304 2 SCREW M3 X 8 E2 N1 6203 2 SPRING LOCK WASHER M3 E2 N2 2147 1 PARALLEL PIN 3 m6 X 10 D2 13 7037 01 A385 12 7 0 58 0 63 4 7 A385 0001 01 10 02 11 Item No in group Pcs Description Dimension Field A33 5106 1 PUNCH D2 A33 5111 1 DIE HALF B2 A33 5112 1 DIE HALF B2 A33 7016 1 CUTTER B3 A38 0144 1 TENSIONING UNIT 4 7KN C5 A38 3213 1 TENSIONING WHEEL D1 A38 3218 1...

Page 19: ... L2 1114 A38 0144 1 AIR MOTOR E7 N1 1304 2 SCREW M3 X 8 E2 N1 6203 2 SPRING LOCK WASHER M3 E2 N2 2147 1 PARALLEL PIN 3 m6 X 10 D2 13 7047 01 A385 13 0 58 0 63 4 7 A385 0001 01 10 02 11 Item No in group Pcs Description Dimension Field A33 5106 1 PUNCH D2 A33 5111 1 DIE HALF B2 A33 5112 1 DIE HALF B2 A33 7016 1 CUTTER B3 A38 0144 1 TENSIONING UNIT 4 7KN C5 A38 3213 1 TENSIONING WHEEL D1 A38 3219 1 S...

Page 20: ... L2 1114 A38 0144 1 AIR MOTOR E7 N1 1304 2 SCREW M3 X 8 E2 N1 6203 2 SPRING LOCK WASHER M3 E2 N2 2147 1 PARALLEL PIN 3 m6 X 10 D2 13 7057 01 A385 16 0 58 0 63 4 7 A385 0001 01 10 02 11 Item No in group Pcs Description Dimension Field A33 5107 1 PUNCH D2 A33 5113 1 DIE HALF B2 A33 5114 1 DIE HALF B2 A33 7016 1 CUTTER B3 A38 0144 1 TENSIONING UNIT 4 7KN C5 A38 3214 1 TENSIONING WHEEL D1 A38 3220 1 S...

Page 21: ... L2 1114 A38 0144 1 AIR MOTOR E7 N1 1304 2 SCREW M3 X 8 E2 N1 6203 2 SPRING LOCK WASHER M3 E2 N2 2147 1 PARALLEL PIN 3 m6 X 10 D2 13 7073 01 A385 20 0 50 0 63 4 7 A385 0001 01 10 02 11 Item No in group Pcs Description Dimension Field A33 5108 1 PUNCH D2 A33 5115 1 DIE HALF B2 A33 5116 1 DIE HALF B2 A33 7016 1 CUTTER B3 A38 0144 1 TENSIONING UNIT 4 7KN C5 A38 3215 1 TENSIONING WHEEL D1 A38 3222 1 S...

Page 22: ...2 L2 1115 A38 0143 1 AIR MOTOR E7 N1 1303 2 SCREW M2 X 8 E2 N1 6202 2 SPRING LOCK WASHER M2 E2 N2 2146 1 PARALLEL PIN 2 m6 X 10 D2 13 7020 01 A385 10 0 38 0 50 3 3 A385 0001 01 10 02 11 Item No in group Pcs Description Dimension Field A33 7015 1 CUTTER B3 A38 0143 1 TENSIONING UNIT 3 3KN C5 A38 3139 1 PUNCH D2 A38 3140 1 DIE HALF B2 A38 3141 1 DIE HALF B2 A38 3212 1 TENSIONING WHEEL D1 A38 3217 1 ...

Page 23: ... L2 1115 A38 0143 1 AIR MOTOR E7 N1 1304 2 SCREW M3 X 8 E2 N1 6203 2 SPRING LOCK WASHER M3 E2 N2 2147 1 PARALLEL PIN 3 m6 X 10 D2 13 7032 01 A385 12 7 0 58 0 63 3 3 A385 0001 01 10 02 11 Item No in group Pcs Description Dimension Field A33 5106 1 PUNCH D2 A33 5111 1 DIE HALF B2 A33 5112 1 DIE HALF B2 A33 7016 1 CUTTER B3 A38 0143 1 TENSIONING UNIT 3 3KN C5 A38 3213 1 TENSIONING WHEEL D1 A38 3218 1...

Page 24: ... L2 1115 A38 0143 1 AIR MOTOR E7 N1 1304 2 SCREW M3 X 8 E2 N1 6203 2 SPRING LOCK WASHER M3 E2 N2 2147 1 PARALLEL PIN 3 m6 X 10 D2 13 7042 01 A385 13 0 58 0 63 3 3 A385 0001 01 10 02 11 Item No in group Pcs Description Dimension Field A33 5106 1 PUNCH D2 A33 5111 1 DIE HALF B2 A33 5112 1 DIE HALF B2 A33 7016 1 CUTTER B3 A38 0143 1 TENSIONING UNIT 3 3KN C5 A38 3213 1 TENSIONING WHEEL D1 A38 3219 1 S...

Page 25: ... L2 1115 A38 0143 1 AIR MOTOR E7 N1 1304 2 SCREW M3 X 8 E2 N1 6203 2 SPRING LOCK WASHER M3 E2 N2 2147 1 PARALLEL PIN 3 m6 X 10 D2 13 7052 01 A385 16 0 58 0 63 3 3 A385 0001 01 10 02 11 Item No in group Pcs Description Dimension Field A33 5107 1 PUNCH D2 A33 5113 1 DIE HALF B2 A33 5114 1 DIE HALF B2 A33 7016 1 CUTTER B3 A38 0143 1 TENSIONING UNIT 3 3KN C5 A38 3214 1 TENSIONING WHEEL D1 A38 3220 1 S...

Page 26: ... L2 1115 A38 0143 1 AIR MOTOR E7 N1 1304 2 SCREW M3 X 8 E2 N1 6203 2 SPRING LOCK WASHER M3 E2 N2 2147 1 PARALLEL PIN 3 m6 X 10 D2 13 7070 01 A385 20 0 50 0 63 3 3 A385 0001 01 10 02 11 Item No in group Pcs Description Dimension Field A33 5108 1 PUNCH D2 A33 5115 1 DIE HALF B2 A33 5116 1 DIE HALF B2 A33 7016 1 CUTTER B3 A38 0143 1 TENSIONING UNIT 3 3KN C5 A38 3215 1 TENSIONING WHEEL D1 A38 3222 1 S...

Page 27: ...2 L2 1115 A38 0140 1 AIR MOTOR E7 N1 1303 2 SCREW M2 X 8 E2 N1 6202 2 SPRING LOCK WASHER M2 E2 N2 2146 1 PARALLEL PIN 2 m6 X 10 D2 13 7021 01 A385 10 0 38 0 50 2 7 A385 0001 01 10 02 11 Item No in group Pcs Description Dimension Field A33 7015 1 CUTTER B3 A38 0140 1 TENSIONING UNIT 2 7KN C5 A38 3139 1 PUNCH D2 A38 3140 1 DIE HALF B2 A38 3141 1 DIE HALF B2 A38 3212 1 TENSIONING WHEEL D1 A38 3217 1 ...

Page 28: ... L2 1115 A38 0140 1 AIR MOTOR E7 N1 1304 2 SCREW M3 X 8 E2 N1 6203 2 SPRING LOCK WASHER M3 E2 N2 2147 1 PARALLEL PIN 3 m6 X 10 D2 13 7036 01 A385 12 7 0 58 0 63 2 7 A385 0001 01 10 02 11 Item No in group Pcs Description Dimension Field A33 5106 1 PUNCH D2 A33 5111 1 DIE HALF B2 A33 5112 1 DIE HALF B2 A33 7016 1 CUTTER B3 A38 0140 1 TENSIONING UNIT 2 7KN C5 A38 3213 1 TENSIONING WHEEL D1 A38 3218 1...

Page 29: ... L2 1115 A38 0140 1 AIR MOTOR E7 N1 1304 2 SCREW M3 X 8 E2 N1 6203 2 SPRING LOCK WASHER M3 E2 N2 2147 1 PARALLEL PIN 3 m6 X 10 D2 13 7046 01 A385 13 0 58 0 63 2 7 A385 0001 01 10 02 11 Item No in group Pcs Description Dimension Field A33 5106 1 PUNCH D2 A33 5111 1 DIE HALF B2 A33 5112 1 DIE HALF B2 A33 7016 1 CUTTER B3 A38 0140 1 TENSIONING UNIT 2 7KN C5 A38 3213 1 TENSIONING WHEEL D1 A38 3219 1 S...

Page 30: ... L2 1115 A38 0140 1 AIR MOTOR E7 N1 1304 2 SCREW M3 X 8 E2 N1 6203 2 SPRING LOCK WASHER M3 E2 N2 2147 1 PARALLEL PIN 3 m6 X 10 D2 13 7056 01 A385 16 0 58 0 63 2 7 A385 0001 01 10 02 11 Item No in group Pcs Description Dimension Field A33 5107 1 PUNCH D2 A33 5113 1 DIE HALF B2 A33 5114 1 DIE HALF B2 A33 7016 1 CUTTER B3 A38 0140 1 TENSIONING UNIT 2 7KN C5 A38 3214 1 TENSIONING WHEEL D1 A38 3220 1 S...

Page 31: ... L2 1115 A38 0140 1 AIR MOTOR E7 N1 1304 2 SCREW M3 X 8 E2 N1 6203 2 SPRING LOCK WASHER M3 E2 N2 2147 1 PARALLEL PIN 3 m6 X 10 D2 13 7072 01 A385 20 0 50 0 63 2 7 A385 0001 01 10 02 11 Item No in group Pcs Description Dimension Field A33 5108 1 PUNCH D2 A33 5115 1 DIE HALF B2 A33 5116 1 DIE HALF B2 A33 7016 1 CUTTER B3 A38 0140 1 TENSIONING UNIT 2 7KN C5 A38 3215 1 TENSIONING WHEEL D1 A38 3222 1 S...

Page 32: ...OPERATION MANUAL PNEUMATIC STEEL STRAPPING TOOL MODEL A385 0001 01 A385 0001 01 en MAS 06 12 ...

Page 33: ...8 0 50mm 015 020 7000 1573 65 2 5 13 7053 A385 16 0 58 0 63 7 0 16 0 mm 5 8 0 58 0 63mm 023 025 7000 1573 65 2 5 13 7061 A385 19 0 50 0 63 7 0 19 0 mm 3 4 0 50 0 63mm 020 025 7000 1573 65 2 5 13 7071 A385 20 0 50 0 63 7 0 20 0 mm 0 50 0 63mm 020 025 7000 1573 65 2 5 Item No Model Strap width Strap thickness Max tension Tensioning speed N lbs mm s inch s 13 7035 A385 12 7 0 38 0 50 4 7 12 7mm 1 2 0...

Page 34: ... 19 0 mm 3 4 0 50 0 63mm 020 025 3300 741 130 5 1 13 7070 A385 20 0 50 0 63 3 3 20 0 mm 0 50 0 63mm 020 025 3300 741 130 5 1 Item No Model Strap width Strap thickness Max tension Tensioning speed N lbs mm s inch s 13 7011 A385 9 5 0 38 0 50 2 7 9 5mm 3 8 0 38 0 50mm 015 020 2700 606 150 5 9 13 7021 A385 10 0 38 0 50 2 7 10 0 mm 0 38 0 50mm 015 020 2700 606 150 5 9 13 7034 A385 12 7 0 38 0 50 2 7 1...

Page 35: ...a M5 bolt into the compensating piston A38 0127 Loosen screw N6 5138 a bit Pull the compensating piston out of the tool Retighten the screw N6 5138 Fill oil up to the thread Put in the compensating piston Remove the bolt and screw in the plug Turn the tool in such a way that the screw N6 5138 is in the highest position of the oil container Open the screw N6 5138 so that possible air or excessive o...

Page 36: ...om the bearing cover Pull the air motor towards the handle Remove the bearing cover the strap guide the distance ring and the feed wheel Screw off the gripper holder A38 3130 Remove it together with the gripper A38 3129 from the base plate Reassemble in opposite order A38 3129 Feed wheel A38 3130 N1 1807 e e Loctite 222 ...

Page 37: ...ely Remove screws from punch and die halves Remove all single parts If the cutting edges are destroyed or worn heavily the respective parts must be replaced Attention The cutting edges of the parts are slightly rounded also when they are new Attention Before mounting the parts they have to be cleaned carefully When mounting the base plate the screws N11 1106 and N1 1174 must be tightened with 90 N...

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