Tohnichi R-BL Operation Manual Download

Page: 1 / 28

2016/06/14

Solar Powered Wireless Signal

Torque Wrench System

series

Operation Manual

Tohnichi Mfg. Co., Ltd.

Summary of Contents for R-BL

Page 1: ...2016 06 14 Solar Powered Wireless Signal Torque Wrench System BL series Operation Manual Tohnichi Mfg Co Ltd ...

Page 2: ......

Page 3: ...spection and check the settings Be sure to conduct a periodic inspection of torque wrenches Use a torque wrench within the measurement range specified in the operating instruction Disconnect from power supply if the product needs to be stored for a long period of time Avoid using the instrument in a place where there are metal structures around it Avoid using the instrument near welding machines e...

Page 4: ... 4 Receiver Display and RS232C 9 5 5 Input and Output terminal 10 6 Preparation for Use 6 1 Solar Cell 11 6 2 Receiver 12 6 3 Antenna 15 6 4 Error on BL receiver 15 6 5 RS232C 16 7 Setting Receiver 7 1 Setting Procedure 17 7 2 Setting Procedure 18 8 Mounting Method of BL transmitter onto LS torque wrench 21 9 Trouble 23 10 Optional Item 23 11 Regulations 24 ...

Page 5: ...r can transfer Completion signals and transmitter serial number to external equipment Miss tightening prevention system can be established with PC or PLC 2 Feature World s first solar power transmitter Create up to 4 contact free outputs in one receiver DC24V power source Available AC100V 240V with optional BA 8 AC adapter Upgrading LS type torque wrench to BL type is possible Quick communication ...

Page 6: ...enna Dipole Antenna Temperature 0 40 degree Celsius Distance 10 20 m 30 60 feet 3 Wireless Certificate EU China USA Canada Japan 1 4 Contact Signal Outputs and 6 RS232C Outputs LAN Output by Request 2 Connected directly to DC18 36V or with Optional AC Adapter BA 8 100 240V 3 Radio frequency communication errors may be caused by electronic noise or a shield placed between the transmitter and receiv...

Page 7: ...5 5 External View and Each Part Name 5 1 BLE European and China model ...

Page 8: ...6 5 2 BLA US model ...

Page 9: ...7 5 3 BL Japan model ...

Page 10: ...in Signal Description Pin Signal Description 1 1 DCD N A 2 TXD Transmitted Data Signal 2 TXD Transmitted Data Signal 3 RXD Received Data Signal 3 RXD Received Data Signal 4 4 DTR N A 5 GND Ground 5 GND Ground 6 6 DSR N A 7 CTS Clear to Send Signal 7 CTS Clear to Send Signal 8 RTS Request to Send Signal 8 RTS Request to Send Signal 9 9 NC N A Frame Shield Frame Shield Indicating ID Preference on mo...

Page 11: ...olarity 4 5 RESET Contact terminal to reset outputting non voltage contact signal and auto reset Required to input pulse more than 0 1 second 6 7 OUT3 Output non voltage contact signal and LED3 is lit When receiving completion signal from BL transmitter 3 There is no polarity 8 9 OUT4 Output non voltage contact signal and LED4 is lit When receiving completion signal from BL transmitter 4 There is ...

Page 12: ...e one use Charging time for fully charge 200 Approx 3 min Approx 144 hours 500 Standard factory Approx 1 5 min Approx 72 hours 1000 Under 60 to 70 cm of fluorescent light 30W Approx 44 sec Approx 35 hours 2000 Under 40 cm of fluorescent light 30W Approx 22 sec Approx 17 hours 1 Above table is an estimate only It is when BL is being charged under continuous light conditions 2 BL charges as you are ...

Page 13: ...y metal pole wire or iron pipe The BL receiver antenna is arranged parallel to pipes the communication status may be worsened Do not use the device around welding machines electric discharge machines or any machine producing electromagnetic noise such as PC c Connection with other equipment Before wiring check that the power of the device to be connected with the receiver is in the OFF position Us...

Page 14: ... 1A AC125V 0 5A The above rated contact capacity is according to resistance load Some kinds of loads have a big difference between the steady state current and the inrush current Typical loads and inrush currents are as follows Kind of Load Inrush Current Resistive Load 1 time as large as the steady state current Solenoid Load 10 to 20 times as large as the steady state current Motor Load 5 to 10 ...

Page 15: ...oad current In an electronic circuit where the circuit voltage is not so high a diode with a peak inverse voltage about 2 to 3 times higher Selection of element Circuit example C R t y p e The standard c and r are as follows c 0 5 to 1 μF per contact current 1A r 0 5 to 1 Ω per contact vaolage 1V The above values vary depending on the property of load or variations in relay characteristic Consider...

Page 16: ...BL receiver cancel each error condition Code Description Solution ERR6 Flow Control Error CTS Clear to Send signal is undetected Make sure CTS RTS flow control Check if the connector cable is properly connected ERR8 Memory Abnormality Memory data is defected Reset all Contact Tohnichi for repairing ERR13 Overlapping The ID has been registered to a different output already Remove it and register ag...

Page 17: ...it Stop Bit Selectable 1 or 2 bit 1bit Flow Control Selectable ON OFF CTS RTS off Output Format non registered ID R E CR LF Output Format registered OUT1 to 4 R E O U T CR LF Output Format registered RS1 to 6 R E R S CR LF Output Format when input LS IN R E CR LF Reset Command Format A T 1 3 0 CR LF Input Contact terminal to reset outputting non voltage contact signal and auto reset ...

Page 18: ...D through RS232C Flow Control Select ON OFF of CTS RTS control Baud Rate Select one from 2400 4800 9600 19200 38400 and 115200bps Parity Select one from NONE ODD and EVEN Data Length Select one between 7 and 8bit Stop Bit Select one between 1 and 2bit Buzzer Sound Select ON OFF of buzzer sound Auto Reset Timer Select between 0 0 9 9 seconds Since R BL does not receive any signal during the auto re...

Page 19: ...ode Setting In Mode Setting select BL preference by press SET key from OUT1 to the End OUT1 OUT2 OUT3 OUT4 RS1 RS2 RS3 RS4 RS5 RS6 Flow Baud Parity Length Stop Buzz Auto End Setting OUT1 to OUT4 is displayed on status screen when no tool is registered Registered 8 digit number of Transmitter ID is displayed Select Switch Set Switch Power Switch ...

Page 20: ...mber is displayed on status screen To cancel any registered ID press SELECT key and choose CLEAR and press the SET key Setting RS1 to S6 Press SET key to register the next tool After making a selection press the SET key to go to the next screen Setting Flow Control Press SELECT key to select ON OFF of Flow Control Setting Baud Rate Press SELECT key to select a Baud Rate from 2400 4800 9600 19200 3...

Page 21: ...ween 7 and 8 bit Setting Stop Bit Press SELECT key to select stop bit between1 and 2 bit Setting Buzzer Sound Press SELECT key to select buzzer sound ON OFF Setting Auto Reset Timer SELECT key to increase number Press SET key to move digit or end setting Set 0 0 to 9 9 seconds END Process This is the end of settings Restart the receiver ...

Page 22: ...sition and loosen two screws of limit switch Remove LS Switch Put attached BL base plate onto LS base Apply adhesive and tighten with 150cN m Recommended Three Bond TB1324 Set attached LS switch on the predetermined position Apply adhesive and tighten with 25cN m There is a tiny washer for each screw Recommended Three Bond TB1324 Do not pull cables strongly It may cause short cut LS Base Plate Lim...

Page 23: ...nded Three Bond TB1324 Please perform transmitting test after finishing If transmission error happens during test make sure LS switch position is correct Check LS lever switch position when torque wrench clicks If further problem contact Tohnichi OK proper position NG Too Far NG Too Close Torque 150cN m Groove Jaw Do not pitch lead wires and connecting coupler Figure Correct wiring of lead cable ...

Page 24: ...Tohnichi for Repair Auto Reset Timer as 0 0 second Reset Auto Reset Timer from terminal block Otherwise adjust Auto Reset Time Short Distance Installation Environment Improve the reception performance by relocating receiver Obstacles Improve the reception performance by relocating receiver Radio Wave Environment Improve the reception performance by relocating receiver Antenna Confirm whether the a...

Page 25: ...sponsible for product compliance could void the user s authority to operate the equipment To comply with FCC RF exposure compliance requirements this device must not be co located or operating in conjunction with any other antenna or transmitter For R BLA RF TRANSCEIVER This device complies with Part 15 of the FCC Rules Operation is subject to the following two conditions 1 This device may not cau...

Page 26: ...1 489 1 v1 9 2 EN 55022 2010 Class B EN 61000 3 2 2014 EN 61000 3 3 2013 EN 55024 2010 EN 60950 1 2006 Amd 11 2009 Amd 1 2010 Amd 12 2011 Amd 2 2013 Test Report 1044769S A 1044769S B and 1044769S D The product conformity with EMC Directive 89 336 EEC as amended by 92 31 EEC and 93 68 EEC based on test results using harmonized standards in accordance with Article10 1 of the Directive For China In a...

Page 27: ...25 ...

Page 28: ... 60 66 61 Fax 32 16 60 66 75 E mail tohnichi europe online be Tohnichi America Corporation 1303 Barclay Boulevard Buffalo Grove IL 60089 4501 USA Tel 1 847 947 8560 Fax 1 847 947 8572 E mail inquiry tohnichi com Website http tohnichi com Tohnichi Shanghai Mfg Co Ltd 东仁扭矩仪器上海有限公司 RM 5 No 99 Nong1919 Du Hui Road Minhang Shanghai P R China Tel 86 21 3407 4008 Fax 86 21 3407 4135 E mail sales tohnic...

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