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Milnor TP1607 Series, Installation And Service

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Summary of Contents for TP1607 Series

Page 1: ...MAPTP16XAE 9713A Publishing System TPAS Access date 11 24 1999 Document ECN s Latest Available Installation and Service TP1607xx Single Stage Press PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ...cluding the publishing system access date and whether the document ECN s are the latest available or exact References to Yellow Troubleshooting Pages This manual may contain references to yellow pages Although the pages containing troubleshooting procedures are no longer printed on yellow paper troubleshooting instructions if any will be contained in the easily located Troubleshooting chapter or s...

Page 3: ...9613AV 29 Chapter 3 Service and Maintenance 31 TP1607xx Press Preventive Maintenance MSSM0945AE 9710AV 36 TP1607xx Press Diaphragm Replacement MSSM0946AE 9638AV 40 Single Stage Press TP1607xx Spare Parts List BMP970003 98191V 41 Chapter 4 Dimensional Drawings 43 Dimensions TP1607 Single Stage Press BDTP60SSAE 97087D 44 Dimensions TP1607 Options BDTP60SSAB 97151D 45 Dimensions TP1607 Single Stage P...

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Page 5: ...efore the changes the new manual covers only new machines Example Discard MATMODELAE 8739CV when MATMODELAE 8739DV is received minor improve ments Also discard MATMODELAE 8739DV when MATMODELAE 8746AV is received major im provements But keep MATMODELAE 8746FV when MATMODELBE 8815AV is received since the new manual no longer applies to machines originally shipped with the old manual Documents and C...

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Page 7: ...Chapter 1 Installation 3 ...

Page 8: ...4 ...

Page 9: ...y of the press YVd Refer to the dimensional drawing see table of contents for press weight G1B 9 7 3becX Q T QSXY U 4Q QWU 8QjQbTc CWT _aTbb Xb WTPeXTa cWP bc X SdbcaXP Pd Sah T dX_ T c U R _PaPQ T bXiT 8 PST dPcT eX V T dX_ T c RP TPbX h R P_bT P S a UP eTa X YdaX V _Tab T P S STbca hX V T dX_ T c 3 c PccT _c c UU PS a eT cWT _aTbb d Tbb dP XUXTS P S PdcW aXiTS 4 bdaT cWPc XUcX V P S eX V T dX_ T...

Page 10: ... 2 Reposition the press slightly if required UfU Level the press right to left and front to rear using a carpenter s level placed on the press bed Reposition the press slightly if required CUd The press must be supported under the entire length of its X shaped footing and anchored to prevent creeping To accomplish both objectives form and pour a grout bed that imbeds one to two inches of the footi...

Page 11: ...tep As it is raised the shaft platten and membrane hidden inside the can will remain resting on the press bed Use one of the following methods for raising the cylinder I Method 1 Crane lifting This method requires a crane or come along with a minimum capacity of one ton positioned directly over the cylinder Remove the lifting eyes from two frame posts and install them on the cylinder as shown in F...

Page 12: ...ts Torque all bolts to 550 foot pounds 76 Nm 9 cdQ dXU 8iTbQe YS 1ccU R i The hydraulic power unit was removed from the press and skidded separately _e d dXU 1ccU R i Anchor the hydraulic assembly to the mounting frame on top of the press using the bolts nuts and washers furnished on the mounting frame Four integral lifting eyes are provided on the hydraulic assembly for crane lifting CUd dXU bUVY...

Page 13: ...ighten all connections 31ED9 Q Ve SdY_ 8QjQbT CWT _aTbb dbTb P WXVW _aTbbdaT WhSaPd XR bhbcT 8U P h R TRcX b PaT c Ud h cXVWcT TS X fX dXRZ h TPZ dc cWT UXabc cX T cWT bhbcT Xb _aTbbdaXiTS 4 bdaT cWPc P WhSaPd XR R TRcX b PaT Ud h cXVWcT TS QTU aT _TaPcX V Connect the prefill valve actuator tube to the prefill valve as shown in FIGURE 10 This flexible tube will be found on the hydraulic assembly C...

Page 14: ...uates proximity switches on an adjacent post which is bolted to the press top plate The base of this post is shimmed with washers to make the post parallel to the guide rod The post is dismounted and laid on the press top plate for shipment and the bolts and washers are replaced in their respective mounting holes as shown in FIGURE 12 Note carefully the washer locations before removing the bolts t...

Page 15: ...nnect the pump inlet to the closest 1 1 2 NPT male connection on the front of the press water tank similar to the arrangement shown in FIGURE 13 When adjusting the system it is sometimes helpful to reduce the flow into the pump therefore an in line valve as shown in FIGURE 13 is recommended Refer to Connect Utilities elsewhere in this section for the pump to CBW flush tank connection GYbU dXU e Pu...

Page 16: ...k and drill four holes in the press corner panel and mount the float tube using the hardware provided d cX V 8 bXST cWT 5aP T Let the float tube rest on the bottom of the press water tank The float tube will sit in the press water tank and not need a hose connection see FIGURE 15 d cX V dcbXST cWT 5aP T For outside mounting connect the 3 4 19mm hose conection on the float tube to the closest 1 2 N...

Page 17: ...RXUXTS aP VT FWT R TRcX V c P P__PaPcdb bdRW Pb P eP eT a _d _ W S cWT R TRcX bXST U cWT P__PaPcdb fXcW P faT RW c Pe XS SXbc acX V cWT P__PaPcdb C01 4 1 X_TS DcX XcXTb Description Utility Requirements Comments Piped Inlets Compressed air in 85 PSI minimum 100 PSI maximum Recommend 1 NPT minimum piping from compressor Piped Outlets Press water return pump to CBW reuse tank No valves or other line ...

Page 18: ...P h c c a 2 _ h fXcW P b_TRXUXRPcX b C01 4 2 4 TRcaXR DcX XcXTb Description Utility Requirement Comments Machine electric power Three phase power as specified on the machine nameplate See the Electrical manual and the system documentation such as the power conductors drawing for connection points and additional specifications Remotely mounted disconnect switch box with lag type fuses or circuit br...

Page 19: ...l the level falls below low shutting off the pump Prior to commissioning it may be convenient to fill the press water tank with a hose to set the levels Levels are set by adjusting the position of the clips on the float rod bottom clip sets high level and top clip sets low level The clips must be kept at least 1 25mm apart to prevent binding Factors to consider when setting levels are N Determine ...

Page 20: ...16 ...

Page 21: ...Chapter 2 Functional Description 17 ...

Page 22: ...18 ...

Page 23: ...he pre fill valve closes and the pumping system begins to pressurize the ram in up to four individual steps The pressure at each step is controlled by an individual switch on the digiswitch FIGURE 6 The press can be interrupted or stopped at any of these four pressure steps according to the wash program Maximum system pressure is limited to 320 bar by the system relief valve item 1 3 FIGURE 2 DXU ...

Page 24: ...4 3 VW2 WV1 VW5 VW4 0 1 Tank 0 2 Filter 0 3 Oil fill 0 4 Level gauge 0 5 Drain 1 1 Proportional valve 1 2 Hydraulic pump 1 3 System relief valve 1 4 Electric motor 2 10 Decompression orifice 2 11 Spring loaded check valve 2 12 Throttle valve and check spring assembly 2 13 1 Pilot check valve 2 13 2 Pilot check valve 2 14 Ram valve 2 15 Can relief valve 2 8 Can valve 2 9 Ram relief valve 3 0 Seal l...

Page 25: ...s normally fully open but can be adjusted to reduce the free fall speed of the ram CdU DXbUU bUccY W The pre fill pilot valve coil de energizes closing the pre fill valve and shutting off the incoming oil from the tank Oil in the pre fill actuator drains back to the tank The ram continues to build up pressure via the ram valve As the ram compresses the goods hydraulic pressure increases and up to ...

Page 26: ...is same internal valving allows oil from the rod side of the can cylinders to drain to the tank The maximum pressure on the can side drain control lines is limited by the can relief valve 2 15 586DA4 CC 15 5h _cUT bU VY FQ fU 586DA4 CC 15 DXb_dd U FQ fU 586DA4 CC 15 3Q BU YUV FQ fU 8 G D85 D hh B5CC G B C CC 15 1F 22 ...

Page 27: ... the microprocessor that the desired pressure for that step has been achieved FYUgY W Q T CUddY W CgYdSX FQ eUc The explanations on the next page use the symbology shown in the following table Symbology What it means Press and release the key shown key A slash between symbols means use either key shown The up and down switches are shown this way A between symbols means press and hold each key in t...

Page 28: ... Additional Switch Parameter Information To change switch parameter key o o Delay time To view delay time two times example u Delay time display is one second 23 milliseconds To change delay time key Delay time display is zero seconds 00 milliseconds Relay function To view relay function three times example When the switch is ON the potential free contacts are closed To change relay function key W...

Page 29: ...four switches Access the first parameter by pushing both keys for that switch at the same time Access subsequent parameters by releasing the keys and pushing them again Switchpoint parameter Standard or Window The differences are explained under Choosing Switchpoint Parameters Delay time parameter Delay time works as a switch damping element This is useful when unstable pressures cause the switche...

Page 30: ... the user chooses a switch ON point lower than the switch OFF point as shown in FIGURE 5 Switch ON when measured pressure switchpoint ON Switch OFF when measured pressure switchpoint OFF Window switchpoint parameter The operational window is set by the ON and OFF switchpoint I Outside window mode Automatically selected when the user chooses a switch ON point higher than the switch OFF point Pressu...

Page 31: ... S1 S4 the following mode indicators display the switchpoint parameters for that switch I Upper mode indicator illuminated the switch is in the standard switchpoint parameter and the switch is in inclining response mode J Lower mode indicator illuminated the switch is in the standard switchpoint parameter and the switch is in declining response mode K Both mode indicators illuminated the switch is...

Page 32: ... digiswitch indicates errors by Blinking the display Illuminating all the alarm LEDs Energizing all switches Error Code Error Reason ER 07 Negative pressure limit exceeded Pressure was in the negative part of the measured limits sensors might be malfunctioning ER 08 Positive pressure limit exceeded Pressure was more than 125 of the measured limits sensors might be malfunctioning ER 09 Internal fau...

Page 33: ...Chapter 3 Service and Maintenance 29 ...

Page 34: ...30 ...

Page 35: ...ies are stated in strokes one stroke of the grease gun is assumed to provide 0624 fluid ounces by volume of grease Therefore one fluid ounce of grease would be provided by 16 strokes of the grease gun Determine the flow rate of your grease gun by pumping one ounce into a calibrated container If fewer than 16 strokes are required all quantities in strokes in the chart should be reduced accordingly ...

Page 36: ...V X c P h U cWTbT VP_b RZ UU P S cPV dc _ fTa c cWT PRWX T 1TU aT f aZX V d STa P aPXbTS RP X bcP UPRc ah bd__ XTS bPUTch bcP Sb 1TU aT f aZX V d STa P aPXbTS aP X bcP UPRc ah bd__ XTS bPUTch QaPRZTcb f W f c dbT UPRc ah bd__ XTS T TaVT Rh bc _ bfXcRWTb P S fWTaT cWTh PaT RPcTS 4 bdaT _Tab T PaT R TPa U cWT _aTbb QTU aT _TaPcX V Xc X P dP a Pdc PcXR ST CWT RP P S a aP Ph eT Pdc PcXRP h fWT RTacPX ...

Page 37: ... Weekly Check hoses and connections for leaks and deterioration Figure 6 Weekly Change oil filter Figure 7 Every 500 operating hours Change oil Figure 8 Every 2000 operating hours Note 1 If the measurement shown in Figure 9 is less than 70mm and or the diaphragm sides are rubbing against the can air has probably leaked into the diaphragm Find and correct the air leaks then see TP1607xx PRESS DIAPH...

Page 38: ...586DA4 CC 15 ecXUb 3XQY 586DA4 CC 15 bUcc 2UT 586DA4 CC 15 CicdU bUccebU 7QeWU Fill to here 586DA4 CC 15 Y UfU 7QeWU D hh B5CC B5F5 D9F5 19 D5 1 35 CC 15 1F 34 ...

Page 39: ... 586DA4 CC 15 ecXUb 3XQY 1TZecd U d _Y dc 586DA4 CC 15 Di YSQ 8iTbQe YS 3_e Y W 586DA4 CC 15 Y 6Y dUb 586DA4 CC 15 Y 4bQY Fill valve closed Press bed ruler 70mm up 586DA4 CC 15 3XUS Y W 4YQ XbQW CXQ U D hh B5CC B5F5 D9F5 19 D5 1 35 CC 15 1F 35 ...

Page 40: ...bX V VP_b CWTbT X R dST VP_b QTcfTT aP P S _aTbb QTS aP STbRT SX V RP P S _aTbb QTS RP STbRT SX V aPXbTS RP P S fTaTS aP RP STbRT SX V P S a aP PbRT SX V aPXbTS aP P S fTaTS RP aP STbRT SX V P S a RP PbRT SX V RP P S _aTbb c _ _ PcT RP PbRT SX V APXbTS RP P S a aP RP SaXUc S f TeT fXcW _ fTa UU 1TU aT aTPRWX V X c P h U cWTbT VP_b RZ UU P S cPV dc _ fTa c cWT PRWX T 1TU aT f aZX V d STa P aPXbTS R...

Page 41: ...ragm in its place 9 cdQ Y W dXU Ug 4YQ XbQW Align the diaphragm and platen Insert guide bolts through the platen and into the diaphragm FIGURE 5 Using manual functions lower the platen until it contacts the diaphragm Remove the guide bolts and re install platen bolts FIGURE 5 Tighten bolts in the pattern shown in FIGURE 6 to 36 8 foot pounds 50 Newton meters 586DA4 CC 15 biY W dXU T 4YQ XbQW __cU ...

Page 42: ...he can properly shape the goods during the press cycle for the most efficient water extraction and minimize stress on press components After the diaphragm is full close the Fill valve and secure the air relief bolt Manually raise the platen and secure with the safety brackets FIGURE 1 Lock off and tag out power to the machine Place approximately 130lbs 60Kg of damp cotton or polycotton goods in th...

Page 43: ...st be about 70mm If the distance is not correct repeat steps 9 through 12 until the proper measurement is achieved Fill valve closed Air relief bolt closed Press bed goods up 586DA4 CC 15 bU QbY W d_ CXQ U dXU 4YQ XbQW Press bed goods down hose can 586DA4 CC 15 2UWY Y W d_ CXQ U dXU 4YQ XbQW Press bed goods down can Fill valve open 586DA4 CC 15 EcY W 7__Tc d_ CXQ U dXU 4YQ XbQW Ri ecXY W GQdUb _ed...

Page 44: ...02 1560024 AXIAL PISTON PUMP all 40 95T00003 1560036 REFILL FILTER 75 MIN BREATHER all 50 95T00004 1560038 OIL LEVEL METER all 60 95T00005 4210005 WAYVALVE NG 10 all 70 95T00006 4210074 WAYVALVE NG 06 all 80 95T00007 1560067 PRESS GAUGE 0 400 BAR all 90 95T00008 15600316 WAYVALVE GR2 1 N24 all 100 95T00009 15600314 HOSE DN 2X2500 all 110 95T00010 15600317LMTVALDBDS10K1 X 100 all 120 95T00011 15600...

Page 45: ...Chapter 4 Dimensional Drawings 41 ...

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