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Milnor 76032 Service Manual Download Page 55

R

Pellerin Milnor Corporation

Pellerin Milnor Corporation

P. O. Box 400, Kenner, LA 70063-0400

Litho in U.S.A.

Item

Part Number

Description

Comments

Used In

Find the correct assembly first, then find the needed components. The item letters (A, B, C, etc.) assigned to
assemblies are referred to in the "Used In" column to identify which components belong to an assembly. The item
numbers (1, 2, 3, etc.) assigned to components relate the parts list to the illustration.

BMP840026/2011474B

(Sheet 2 of 2)

.

---------------------------------------------------------------------ASSEMBLIES------------------------------------------------------------------

A

G62 00400H

INST SPLIT SEAL-ENTRY&EXIT

76028G2/G3
76039G2/G3

B

GSS63001

SPLIT -LSEAL INSTALL

92048G4

-------------------------------------------------------------------COMPONENTS------------------------------------------------------------------

A

1

X6 20615

SEAL=OPEN CUT&DRILL

B

1

X6 30038

SEAL OPEN,CUT&DRILL-8648CBW

all

2

W6 20639

*L-SEAL CVR IN-LIP EXIT WLMT

all

3

W6 20638

PLT=REINF-SPLT-SL-LG-LF-WLMT

all

4

W6 20637

PLT=REINF-SPLT-SL-LG-RT-WLMT

all

5

06 20416A

BRKT YOKE CONN.SPLIT SEAL

all

6

17A004

ADJ YOKE END 1/4-28 XYLAN COAT

all

7

17A004A

CLEVIS PIN 1/4"X3/4"DRILLED SS

all

8

06 20416C

ROD=SPRING TENSION SPLITSEAL

all

9

06 20416D

BUSHING=SPRING ALIGNMENT

all

10

06 20162B

SPRING COMP.SPLIT SEAL TENS

all

11

27B17006HN

SPCR .281ID.613OD.500L

all

12

15H019

STDCOTTERPIN 1/16X1/2 SS18-8

Parts List—Tension Seal Assembly

51

Summary of Contents for 76032

Page 1: ...nual Number ECN MPP76CBWAE 2014244A Publishing System TPAS2 Access date 06 11 2014 Document ECNs Latest Service 76032 Tunnel Washer PELLERIN MILNOR CORPORATION POST OFFICE BOX 400 KENNER LOUISIANA 70063 0400 U S A ...

Page 2: ......

Page 3: ...2013102A 44 CBW First Module General Assembly BMP830062 1991047B 45 Parts List CBW First Module General Assembly BMP830062R 1991047B 46 Load Scoop Seal Replacement MSSMD415AE 1983413V 48 CBW Load Chute and Seal BMP910003 1991132V 50 Tension Seal Assembly 76028 76039G2 G3 92048G4 Tunnels BMP840026 2011474B 52 CBW Entry and Exit Water Collectors BMP910017 1991341V 54 CBW Typical Middle Module Genera...

Page 4: ...7064B 97 4 Chemical Supply Devices 98 Calibrating Chemical Supply Inlets MSSMD418AE 1983371V 99 Central Liquid Supply Valve Assembly CBW BMP820069 1983072B 100 Parts List Valve Assembly Central Liquid Supply CBW BMP820069R 1985206A 103 5 Control and Sensing Assemblies 104 Miltron Cabinet BMP960003 1996143V 106 Water Level Float Chamber BMP810111 2003262V 108 Water Level Switch Assembly BMP800186 2...

Page 5: ... changes the new version applies to all machines covered by the old version but is improved thus the old version can be discarded If the manual number before the changes the new manual covers only new machines Example Discard MATMODELAE 8739CV when MATMODELAE 8739DV is received minor improvements Also discard MATMODELAE 8739DV when MATMODELAE 8746AV is received major improvements But keep MATMODEL...

Page 6: ......

Page 7: ...is warranty For parts which require routine replacement due to normal wear such as gaskets contact points brake and clutch linings belts hoses and similar parts the warranty time period is 90 days We reserve the right to make changes in the design and or construction of our equipment including purchasedcomponents withoutobligationtochangeanyequipmentpreviouslysupplied ANY SALE OR FURNISHING OF ANY...

Page 8: ...ou can also get components from the Milnor factory Tell the supplier the machine model and serial number and this data for each necessary component The component number from this manual The component name if known The necessary quantity The necessary transportation requirements If the component is an electrical component give the schematic number if known If the component is a motor or an electric...

Page 9: ...d Pay 1 year 100 Nothing 2 years 100 Nothing 3 years 75 25 4 years 50 50 5 years 25 75 RQGLWLRQV IRU WKH DERYH H WHQGHG ZDUUDQWLHV These warranties apply to the parts mentioned above but do not include transportation or installation They are predicated on reasonable and proper operation and maintenance including proper lubrication adjustment of V belts and chains etc Parts not properly lubricated ...

Page 10: ...MSIND414AE 83252V 1 of 1 WARNING THIS MACHINE IS MANUFACTURED UNDER U S PATENT NUMBER 4 236 393 DATED l2 2 80 OTHER DOMESTIC AND OR FOREIGN PATENTS PENDING 6 ...

Page 11: ...Safety and Maintenance 1 7 ...

Page 12: ...ed to those employees given the task of using it only specifically designated workers carry out repairs modifications maintenance or servicing information instruction and training is provided workers and or their representatives are consulted Work equipment must comply with the requirements listed below The owner user must verify that installation and maintenance of equipment is performed in such ...

Page 13: ...ded on the machine safety placards in the Safety Guide and throughout the other machine manuals Placards must be kept clean so that the information is not obscured They must be replaced immediately if lost or damaged The Safety Guide and other machine manuals must be available at all times to the appropriate personnel See the machine service manual for safety placard part numbers Contact the Milno...

Page 14: ...inder and laundering process WARNING 4 Confined Space Hazards Confinement in the cylinder can kill or injure you Hazards include but are not limited to panic burns poisoning suffocation heat prostration biological contamination electrocution and crushing Do not attempt unauthorized servicing repairs or modification WARNING 5 Explosion and Fire Hazards Flammable substances can explode or ignite in ...

Page 15: ...nual WARNING 11 Multiple Hazards Careless operator actions can kill or injure personnel damage or destroy the machine damage property and or void the warranty Do not tamper with or disable any safety device or operate the machine with a malfunctioning safety device Request authorized service Do not operate a damaged or malfunctioning machine Request authorized service Do not attempt unauthorized s...

Page 16: ...e current OSHA lockout tagout standard when lockout tagout is called for in the service instructions Outside the USA abide by the OSHA standard in the absence of any other overriding standard WARNING 15 Confined Space Hazards Confinement in the cylinder can kill or injure you Hazards include but are not limited to panic burns poisoning suffocation heat prostration biological contamination electroc...

Page 17: ...d for Industrial Robots and Robot Systems Safety Requirements ANSI ASME B15 1 2000 Safety Standard for Mechanical Power Transmission Apparatus OSHA Publication 3067 Concepts and Techniques of Machine Safeguarding European Standard prEN ISO DIS 10472 1 Safety Requirements for Industrial Laundry Machinery 3 Hazards To Personnel in Proximity to Shuttle Conveyors Milnor automated laundering systems us...

Page 18: ...cation When Milnor provides equipment layout drawings for an automated laundering system it indicates on the drawing the perimeter of the shuttle movement area that must be guarded The following hazard statement is displayed on connection point tags as well as equipment layout drawings prepared by Milnor WARNING 2 Strike Crush Sever and Entrapment Hazards Serious bodily injury or death can result ...

Page 19: ...n floor Provide multiple gates for long fence runs I Fence restricts access to unload end of press but does not obstruct access to press controls Figure 2 Example Fence Layout for Automated Laundering System Where Two Tunnels Serve a Bank of Dryers Plan View of Laundering System Legend A Continuous Batch Washers tunnels B Traversing and elevating shuttle conveyor for wet goods C Centrifugal extrac...

Page 20: ... s are closed Milnor shuttles presses and centrifugal extractors provide such functionality when properly interfaced with gate interlock switches 5 5 System Emergency Stop Switches The laundry must establish rules and procedures that prohibit personnel from remaining within the fenced area with machine s enabled except in accordance with published maintenance procedures System emergency stop switc...

Page 21: ...s for the Models Listed Below 76032C2F 76032T2F Several installation guidelines and precautions are displayed symbolically on tags placed at the appropriate locations on the machine Some are tie on and others are adhesive tags Tie on tags and white adhesive tags may be removed after installation Yellow adhesive tags must remain on the machine 17 ...

Page 22: ...d and inspected to meet Milnor performance and quality standards by B2TAG94078 Do not forklift here do not jack here do not step here whichever applies B2TAG94081 Motor must rotate in this direction On single motor washer extractors and centrifugal extractors the drive motor must turn in this direction during draining and extraction This tag is usually wrapped around a motor housing If the motor t...

Page 23: ...a machine shipped dis assembled B2TAG94118 Do not strike shipping container during fork lifting Fragile components inside B2TAG94144 Lift tunnel units as shown using the lifting eyes and spreader bar B2TAG94146 Fill with oil to this level B2TAG98006 Aligh top dead center bolts when mating CBW tunnel washer units B2TAG99006 Do not loosen allen screws Screws hold springs under tension which can fly ...

Page 24: ... alert you to the presence of internal shipping restraints A tag will also appear on the restraint to help identify it Most but not all shipping restraints display the color red Some shipping restraints are also safety stands Do not discard these B2T2002032 Flush incoming water lines before making connections B2T2003014 Make sure that you use the specified hydraulic oil B2T2004027 Steam connection...

Page 25: ...PELLERIN MILNOR CORPORATION Display or Action Explanation B2T2010023 Set the press frame in accordance with this instruction and the installation manual End of BIUUUI02 21 ...

Page 26: ...acement 76032 CBW Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 FRONT VIEW REAR VIEW LOAD END DISCHARGE END LEFT VIEW RIGHT VIEW LOAD END LOAD END DISCHARGE END DISCHARGE END 10 20 20 20 40 40 40 40 20 20 40 50 30 10 22 ...

Page 27: ......

Page 28: ... CBW Notes 1 Approximate locations of placards are shown Mounting holes are provided on machine If aluminum placard use 8 self tapping screws Replace placard immediately if removed or unreadable 2 FRONT VIEW REAR VIEW LOAD END DISCHARGE END LEFT VIEW RIGHT VIEW LOAD END LOAD END DISCHARGE END DISCHARGE END 10 20 20 20 40 40 40 40 20 20 30 30 10 ISO Placards shown on this page 24 ...

Page 29: ......

Page 30: ...ut some of the possible hazards posed by chemical systems and lists certain requirements needed to minimize those hazards The procedures for interfacing with allied chemical systems and information pertinent to chemical use in general are provided elsewhere in the product manuals see Note 1 Figure 1 Pumped Chemical Inlets on CBW Batch Washer Note 1 Misuse of laundering chemicals such as injecting ...

Page 31: ... damage is likely to be catastrophic No machine is immune to such damage CAUTION 1 Equipment and Textile Damage Hazards Chemicals leaked into the machine particularly when it is idle can destroy machine components and textiles left in the machine Pellerin Milnor Corporation accepts absolutely no responsibility for damage to its equipment or to textiles therein from abnormal contact with chemicals ...

Page 32: ...phon into the machine T Chemical tank 2 2 Ensure the Chemical Lines Cannot Dribble The pumped chemical system may provide a means of positively closing the chemical line at the pump location but not at the injection site Hence any concentrated chemical that remains in the injection line between the pump and the machine is free to flow into the machine Some examples of this are shown in Figure 3 28...

Page 33: ...lowing are some of the possible methods the manufacturer or supplier may wish to use as appropriate 3 1 Siphoning Positively close the line If the pump does not provide positive closure when the system is off employ a shutoff valve in the line to serve this purpose 3 2 Siphoning Break the siphon Provide an air gap or vacuum breaker in the chemical delivery line This must be located above the full ...

Page 34: ...tem is off T Chemical tank 4 Guarding Against Leaks All personnel who may work with the chemical system e g chemical system manufacturer chemical system supplier chemical supplier operator maintenance personnel should be vigilant in observing for leaks in the system When connecting or reconnecting chemical lines whether at installation after taking samples or when replacing components at a minimum...

Page 35: ...STM A307 and stainless steel B ASTM A354 Grade BC C SAE Grade 5 ASTM A449 D SAE Grade 8 and ASTM A354 BD 1 Torque Values The tables below list the standard size grade threadlocking compound and torque requirements for fasteners commonly used on Milnor equipment Note 1 Data derived from Pellerin Milnor Corporation Bolt Torque Specification bolt_torque_milnor xls 2002096 1 1 Carbon Steel Fasteners 1...

Page 36: ... 7 8 x 9 167 226 429 582 606 821 531 719 7 8 x 14 184 249 473 641 668 906 1 x 8 250 339 644 873 909 1232 796 1079 1 x 12 274 371 704 954 994 1348 1 x 14 281 381 723 980 1020 1383 1 1 8 x 7 354 480 794 1077 1287 1745 1126 1527 1 1 8 x 12 397 538 891 1208 1444 1958 1 1 4 x 7 500 678 1120 1519 1817 2464 1590 2155 1 1 4 x 12 553 750 1241 1682 2012 2728 1 3 8 x 6 655 888 1469 1992 2382 3230 2085 2827 1...

Page 37: ...2 376 246 329 3 14 x 16 144 192 223 297 315 420 7 8 x 9 125 166 322 430 455 606 398 531 7 8 x 14 138 184 355 474 501 668 1 x 8 188 250 483 644 682 909 597 796 1 x 12 205 274 528 716 746 995 1 x 14 210 280 542 735 765 1037 1 1 8 x 7 266 354 595 807 966 1288 845 1126 1 1 8 x 12 298 404 668 890 1083 1444 1 1 4 x 7 375 500 840 1120 1363 1817 1192 1590 1 1 4 x 12 415 553 930 1261 1509 2013 1 3 8 x 6 49...

Page 38: ...22 30 5 16 x 24 13 18 19 26 27 37 27 37 3 8 x 16 20 27 31 42 44 60 38 52 3 8 x 24 23 31 35 47 50 68 7 16 x 14 32 43 49 66 70 95 61 83 7 16 x 20 36 49 55 75 78 106 1 2 x 13 49 66 75 102 107 145 93 126 1 2 x 20 55 75 85 115 120 163 9 16 x 12 70 95 109 148 154 209 134 182 9 16 x 18 78 106 121 164 171 232 5 8 x 11 97 132 150 203 212 287 186 252 5 8 x 18 110 149 170 230 240 325 Table 8 Torque Values fo...

Page 39: ...ions of LocTite 277 Bolt Grade Grade 2 Grade 5 Grade 8 Grade BC Bolt Size Pound feet N m Pound feet N m Pound feet N m Pound feet N m 1 x 8 325 441 837 1135 1181 1601 1034 1402 1 x 12 356 483 916 1242 1293 1753 1 x 14 365 495 939 1273 1326 1798 1 1 8 x 7 461 625 1032 1399 1674 2270 1464 1985 1 1 8 x 12 516 700 1158 1570 1877 2545 1 1 4 x 7 650 881 1456 1974 2362 3202 2067 2802 1 1 4 x 12 719 975 1...

Page 40: ...3 709 314 425 1 1 4 x 12 504 683 480 651 288 390 1 1 2 x 6 930 1261 888 1204 533 722 1 1 2 x 12 732 992 703 953 422 572 2 Preparation WARNING 1 Fire Hazard Some solvents and primer products are flammable Use in a well ventilated area Do not use flammable products near ignition sources 1 Clean all threads with a wire brush a tap or a die 2 Degrease the fasteners and the mating threads with a cleani...

Page 41: ...compound to the bolt 3 Tighten bolt to value shown in the appropriate table Table 5 through Table 11 3 2 Through Holes 1 Insert bolt through assembly 2 Apply several drops of threadlocking compound to the bolt thread area that will engage the nut 3 Tighten bolt to value shown in the appropriate table Table 5 through Table 11 Figure 3 Through Hole Application Legend A No threadlocking compound here...

Page 42: ...Fastener Torque Requirements PELLERIN MILNOR CORPORATION Figure 4 Disassembly Use Localized Heat Legend A Soldering gun heating small fastener B Torch heating large fastener End of BIUUUM04 38 ...

Page 43: ...Structural and Drive Components 2 39 ...

Page 44: ...R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP810059 2004202V Sheet 1 of 2 Drive Chart 76032 Tunnels 40 ...

Page 45: ...NSI 100 1R 15 312 all 2 54G100 C0NN LINK ANSI 100 SPRING CLIP MASTER LINK all 2 54G100R ROLLER LINK ANSI 100 HALF LINK all 3 54N100E19 SPROCKET 100E19 QD TYPE all 4 X6 20601 SPROCKET W MFAC DRILL HOLES all 5 54S011HCA RED 15 4 DORRIS 1115 100HCA all 6 56094B2H VPUL 2B9 4 A9 0 2BK100H R EQUL A 7 56059B2H VPUL 2B5 9 A5 5 2BK65H R EQUAL B 7 56049B2H VPUL 2B4 9 A4 5 2BK55H R EQUAL A 8 56VB043X V BELT ...

Page 46: ...enner LA 70063 0400 Litho in U S A BMP110071 2013102A 1 2 Chain Oiler 76032 76028G3 76039G3 Tunnels 92048G4 Tunnels Entire Assembly 1 2 Mist Head 4 5 6 7 8 9 10 11 6 6 13 13 14 14 12 6 13 14 15 16 17 18 19 20 21 8 Places 22 23 24 25 Typical 22 23 24 25 Typical 3 OIL 26 42 ...

Page 47: ...NT all 4 52ZC0PS004 TUBEFITMALESW 3 4 1404 12 12 all 5 52ZC0PS003 TUBEFITMALECON 3 4 2404 12 12 all 6 5KC1AP4D0P SOKADAPTER 1 SX3 4 FPT PVC S40 all 7 5K1AP4A0K TEE 1 SX1 SX1 2 FP PVC S40 all 8 5SP0KDEHK NPT PLUG 1 2 HXCTRSNK GALSTL all 9 5KL1AP4A SOK ELBOW 90DEG 1 PVC SCH40 all 10 5P1AP4EN 1 PIPE PVC SK40 20RML all 11 5K1AP8A SOKTEE 1 PVC SCH40 all 12 5KX1AP4 SOK CROSS 1 PVC SK40 all 13 5SB0P0CNFA...

Page 48: ...44 ...

Page 49: ...t Module General Assembly BMP830062R 91047B Sheet 1 of 1 ASSEMBLIES Z A62 03300A 92821D FUNNEL SEAL ASSY SIDE MTG REFERENCE ONLY COMPONENTS all 1 60E255 WATER FILL HOSE 2 ID BY THE FOOT all 2 96D130 01Z 1 1 2 GATE VALVE BRONZE all 3 96D050A 01Z 3 4 BALLVALVE BRZ WATTS B6100 all 4 EE162005DL 85477S ELECBOX 16X20X5 BOX LTCHDOOR all 5 06 20337E 96197D ANGLE COVER TOP MID LOAD all 6 06 20337C 95461D C...

Page 50: ... against the inside of the lip on the Module 1 basket If seal replacement becomes necessary and during initial installation of the load scoop observe the following procedures 1 With the CBW empty and the cylinders approximately in the Top Dead Center Position lock out power to the CBW 2 With the power locked out and observing the published safety precautions see safety page enter Module 1 through ...

Page 51: ...s to be installed remove and replace the seal making certain that a The positioning of the seal and clamp forces the free edge of the seal against the inside of the module lip all around b The glued seam of the seal is positioned at top dead center to prevent leaking should the seam come un glued 5 This completes the load scoop seal replacement LOAD SCOOP SEAL REPLACEMENT MSSMD415AE 83413 2 of 2 4...

Page 52: ...BMP910003 91132V Page 1 CBW LOAD CHUTE AND SEAL 48 ...

Page 53: ...3 27A083 HOSECLAMP 5 1 8 7 0 CADSCR HS 104 004 06 20212N 90516C LOAD CHUTE SEAL OUTER RING 005 06 20212P 90491B CBW LOAD CHUTE SEAL 006 20C010A SUPERBONDER LOCTITE 414 41450 007 15G180 HEXNUT 1 4 20 BRASS 008 15U181 LOCKWASHER MEDIUM 1 4 SS18 8 009 15U180 LOCKWASHER MEDIUM 1 4 ZINCPL END OF PARTS LIST BMP910003 91132V Page 2 CBW LOAD CHUTE AND SEAL 49 ...

Page 54: ...5 3 4 6 7 8 9 9 10 11 4 75 121 Note 1 5 13 Note 2 Spacers Notes 1 Tighten nuts until the spring is compressed to the dimension shown 2 Do not over toghten There must be approximately 5 13 daylight as shown Items 5 11 and hardware are also common to this side of item 2 12 Tension Seal Assembly 76028 76039G2 G3 Tunnels 92048G4 Tunnels G2 G3 50 ...

Page 55: ...62 00400H INST SPLIT SEAL ENTRY EXIT 76028G2 G3 76039G2 G3 B GSS63001 SPLIT LSEAL INSTALL 92048G4 COMPONENTS A 1 X6 20615 SEAL OPEN CUT DRILL B 1 X6 30038 SEAL OPEN CUT DRILL 8648CBW all 2 W6 20639 L SEAL CVR IN LIP EXIT WLMT all 3 W6 20638 PLT REINF SPLT SL LG LF WLMT all 4 W6 20637 PLT REINF SPLT SL LG RT WLMT all 5 06 20416A BRKT YOKE CONN SPLIT SEAL all 6 17A004 ADJ YOKE END 1 4 28 XYLAN COAT ...

Page 56: ...BMP910017 91341V Page 1 CBW ENTRY AND EXIT WATER COLLECTORS 52 ...

Page 57: ...PIPE 45DEG 2 SXS PVC SK40 00A 00B 00C 00D 004 60E304C 01Z HOSE 3 5 IDX5 LONG GATES4175EC 00A 00B 00C 00D 005 27A084S HOSECLAMP 3 9 16 4 5 SS SCR HSS 64 00A 00B 00C 00D 006 W6 20631F 87241B DRAIN FLANGE WLMT 00A 00B 00C 00D 007 06 20631D 87241B GASKET CBW DRAIN FLANGE 00A 00B 00C 00D 008 06 20632B 88172 SCUPPER BRKT LEFT SIDE 010 06 20242 83211B ANGLE LOCK WHEELPOSIT 4 MOD 00E 011 51LB2AN18K 91113N...

Page 58: ...7 3 CW CCW LIMIT SWITCHES ON SECOND MODULE ONLY TDC SAFETY SWITCHES ON LAST MODULE ONLY TYPICAL CHEMICAL INLET SEE BMP820069 WASH ZONE PUMP REUSE RETURN PUMP INTERFACE BOX SEE B2TAG83060 2 TYPICAL WATER INLET SEE BMP810065 5 CHAIN LUBRICATION SEE BMP820004 TENSION BRACKET SEE BMP840026 TENSION SEAL SEE BMP840026 DRIVE ASSY SEE BMP810059 EXIT WATER COLLECTOR ASSEMBLY SEE BMP910017 SUPPORT ROLLER AS...

Page 59: ...ned to components relate the parts list to the illustration Item Part Number Description Comments Used In Parts List CBW Typical Middle Module General Assembly BMP840027 98313V Sheet 2 of 2 BMP840027 98313V 2 of 2 COMPONENTS all 1 EE182607A 90217S ELECBOX 18X26X07 CBW MODULE all 2 EE162005DL 85477S ELECBOX 16X20X5 BOX LTCHDOOR all 3A 09RPS30ADU 98271APRXSW QK CONN 30M NO DC UNSHL all 3B 09RPSDC002...

Page 60: ...56 ...

Page 61: ...c assigned to components relate the parts list to the illustration Parts List CBW Last Module General Assembly CBW Last Module General Assembly BMP830063R 83341A Sheet 1 of 1 ASSEMBLIES none COMPONENTS all 1 06 20305B 85243D COVER TOP RT UNLOAD END all 2 06 20305D 95461D COVER TOP MIDDLE UNLOAD all 3 06 20305C 85243 COVER TOP LF UNLOAD END all 4 06 20305E 86356D COVER BOT LF UNLOAD END all 5 06 20...

Page 62: ...LNOR factory see Tunnel Repair Kits elsewhere One provides the bearing and seals for repair of one support roller and the other provides the entire wheel assembly Proceed as follows for each roller to be replaced 1 Using a come along and cable wrapped under the cylinder and secured to the upper longitudinal braces as shown in Figure 1 at right raise the basket just until it is suspended above the ...

Page 63: ...hine has these bolts remove them They will not be replaced 5 Let the rope support the weight of the roller as you guide the roller out around the chain and out from the CBW 6 Untie the old roller If you purchased a complete new sup port roller assembly proceed to Step 8 7 If you purchased re placement bearings and seals rebuild the support roller assembly using the replacement com ponents 8 Tie th...

Page 64: ... with the roller This com pletes the installation of the roller 15 After all support rollers have been installed run the CBW and observe the rollers as the baskets rotate The rollers should not rub the sides of the support track or the shell front or the plastic splashguards If rubbing does occur then raise the basket and insert or remove spacers between the roller and shell front as necessary 16 ...

Page 65: ...61 ...

Page 66: ...R USS STD 1 2 ZNC PL D all 5 15G245 HXFINJAMNUT 3 4 10UNC2 SS18 8 all 6 54AV25401 01Z BRG TIMK L44643 ASSY 902A8 1BX all 7 24S033A 01Z SEAL 1 25X2 125X 375 JM 19653 all 8 06 20600B 94503D ROLLER 10X2 5 1 5 URETHANE all 9 06 20602A 88407B SHAFT 2 5 WIDE ROLLER SHORT all 10 06 20155A 90173B PLATE WHEEL MTG INNER SHORT all 11 06 20612A 92393C BRKT ROLLER SUP OUTER SHORT all 12 06 20603 90197B COLLAR ...

Page 67: ...ed in the drawing or a major sub assembly thereof and or 2 The range of machine models this drawing applies to If more than one reference item appears this usually means this drawing applies to more than one assembly and thus to more than one range of machines Component Item Numbers For any item on the drawing e g item there may be several corre sponding items on the parts list e g 001A 001B 001C ...

Page 68: ...ration Parts List Tunnel Feet BMP020042 2002382V Sheet 1 of 1 ASSEMBLIES A A62 01800A TUNNEL FEET ASSY 1 1 4 2 MOD B A62 01800B TUNNEL FEET 1 1 4 2 MOD 3H CAN 3 HIGH CAN COMPONENTS A 1 17R125A15K STUD DRIVEBASEADS 1 1 4X15 5 B 1 17R125A18K ROD 1 25X 8UNX18 5 ALLTHRD ZN 3 HIGH CAN all 2 15G261 HVHXNUT 1 1 4 8UNC2B ZINC GR2H all 3 15U442 FLATWASH 1 875ODX1 25IDX 125TH all 4 5N1E05AG40 NPT NIP 1 25X5...

Page 69: ...Water and Steam Schematics and Devices 3 65 ...

Page 70: ...2900D 91136T MKII UNIV LEV BX ASSY LOAD COMPONENTS all 1 W6 20700C 91481D MKII UNIV LEVBX LOAD WLMT all 2 06 20707 93456C ADJUSTABLE WEIR WORKWEAR all 3 02 16126 CLAMPRING SS LEVEL INDICATOR all 4 02 15851D 93123B GASKET LEVEL IND OUTER DYA all 5 02 15852A 92563 GASKET SIGHT GLASS INNER 3 3 all 6 02 15006 83096AGLASS LEVEL INDICATE 1 42WEHU all 7 15K091E BUTSOKCAPSCR 3 8 16NCX 1 SS18 8 all 8 24G03...

Page 71: ...D E M A65FN001A 93517 ASSY 7639 FLOWNOT AT LOAD F COMPONENTS A B C D 1 06 20701M 91326BGASKET UNVSL DYE LEVELBOX E F 1 06 50092 93083C 7639 FLOWNOT VLV LEVBX GSKT alL 2 15K146 HEX CAP SCR 1 2 13 UNC2 X 1 SS18 8 alL 3 15U310 LOKWASHER REGULAR 1 2 SS18 8 alL 4 15G234B HEXNUT 1 2 13UNC2B BRASS alL 5 24G032N ROLLED WASHER 50ID NYLTITE 50W A B 6 60E312A95 HOSE 5 ID X 9 5 LG GATES 75W 4175EC C D 6 60E31...

Page 72: ...poration Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP970001 2002272V Sheet 1 of 2 Air Cylinder Flow Not Valve 76028 76032 76039 CBW Hand Tighten Until Final Assembly Flow Not Valve Body 68 ...

Page 73: ...P 269C 4 4B all 9 53A500 SLEEVE DELRIN 1 4 OD 60PT 4 all 10 03 01313S 85506B STOP AIRCYL W 2 11 16STR SS all 11 02 02194 93217B PISTONCUP DUMPVALVE 2 3 8 all 12 02 02085 75161A UP WASHER 2 OD PISTONCUP all 13 02 02105B 92253B 2 38 ACYL BRASS PISCUP WASHR all 14 02 02185 79237A WASHER PISTON CUP COMP LIMIT all 15 60C106 ORING 5 16ID 1 16CS BN 70 DURO 011 all 16 27B34010SS SPACERROLL 51ID 625L 062T ...

Page 74: ...erin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP000072 2011494B Sheet 1 of 2 1 2 3 5 4 13 14 15 13 14 15 12 Dump Valve Installation 76032G1 76028G3 76039G3 92048G4 Tunnels 6 7 8 10 PLACES 9 10 11 10 PLACES 70 ...

Page 75: ...COMPONENTS B 1 A64AC001A N C DUMP VAL AIR CYL 4 1 2X8 C 1 A64DV004 BONNET DUMPVAL NC G3 C 2 W6 40055A DUMP VALVE WLMT SHORT G3CBW B 2 W6 40055 DUMP VALVE BODY WLDT 4 1 2X8 C 3 06 40069J DUMPVAL ADAPT GASKET G3 B 3 06 40069E 4 1 2X8 DYE DUMPVALVE GASKET C 4 W6 40076B STRAIGHT DUMP VAL ADPT G3CBW B 4 W6 40076 STRAIGHT DUMP V ADAPT WLMT all 5 06 40069F DYE DUMPVALVE GASKET ACTUATR all 6 15K096 HEXCAP...

Page 76: ...e the normal operating water and include a Last Module fresh water b Rinse Zone fresh water c Wash Zone reuse water d Trickle Flow to Module 1 reuse water 2 Intermittent flow These only open as required to satisfy special conditions They are a Flush to Load Scoop reuse water b Make Up Inlet for Reuse Tank fresh water c Optional Flush Enhance usually same inlet as Flush to Load Scoop d Optional Rin...

Page 77: ...ickle flow valve to maintain level in Module 1 To calibrate these valves 1 Energize Tunnel power to open the last module rinse zone and wash zone air operated valves also starts the flush pump 2 Adjust the throtting valves on the last module and rinse zone inlets so that the flow meters indicate the previously calculated flow rates 3 When the water level in the lint filter tank flow splitter tank ...

Page 78: ... down if conditions such as unusually high water pressure dictate The valve On Time can usually be determined by observation and a few trial settings The methods of control for these inlets are as follows Inlet Name Control Device Programmed On Flush to Load Machine Timer 10 see note Display H Make up Reuse tank Level Switches on Reuse Tank see WATER LEVEL AND LEVEL SWITCH SETTINGS elsewhere Flush...

Page 79: ...etc assigned to assemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Magmeter BMP110014 2011085B Sheet 1 of 1 ASSEMBLIES COMPONENTS all 1 30F580 8041 BLIND UNIT MAG SENSOR all 2 30F580A 8025 LOWFLOW WALL MNT TRANSMIT all 3 30F568 MAGMETER FITTING 316...

Page 80: ...76 ...

Page 81: ...ation Parts List For Typical CBW H20 Inlets For Typical CBW H20 Inlets BMP810065R 96127A Sheet 1 of 1 ASSEMBLIES none COMPONENTS all 1 96D085BCSR 93513S 1 00WAT BVAL ACT BR NC ST RH all 1 96D086BCSR 93513S 1 25WAT BVAL ACT BR NC ST RH all 1 96D086BCSR 93513S 1 25WAT BVAL ACT BR NC ST RH all 2 96D050A 01Z 3 4 BALLVALVE BRZ WATTS B6100 all 2 96D084 01Z BALL VALVE 1 WATTS B6100 BRZ all 2 96D086WEXS 1...

Page 82: ... cross section which shows your ball valve example 1 1 2 bronze air operated See the parts list for the item number which represents your ball valve 1 1 2 bronze air operated would be item 10 on the parts list For valves that offer repair kits the internal parts are labled and marked as to which kit they are found in BK part of Ball Kit SK part of Stem Kit SSK part of Seat Seal Kit For the part nu...

Page 83: ... 07Z BALVAL 1 SS WATTS S8000 Z107 1 STAINLESS AIR OPERATED all 007BK 96V085BK BALL KIT WATTS 1 BALL RK Z107 all 007SK 96V085SK 02Z STEM KIT 1 WATTS 1 ST RK Z107 all 007SSK 96V085SSK 02Z REPKIT 1 BALVAL 1SSK 02 KK Z107 all 8 96D086WEXS 08Z BAVAL 1 1 4BRZ WATS B6400SSZ107 1 1 4 BRONZE AIR OPERATED all 008BK 96V086BK BALL KIT WATTS 1 25 BALL RK Z107 all 008SK 96V086A7SK 02Z STEMKIT 1 25 1 5 ST RK Z10...

Page 84: ...g Hardware for Watts Ball Valves New Pivot BMP920005 96067V 1 of 3 1 RIGHT HAND ASSEMBLY IS SHOWN LEFT HAND ASSEMBLY IS OPPOSITE 2 FOR 90 DEGREE VALVE SET VALVE IS ROTATED 90 DEGREES 3 ASSEMBLE SO THAT THE LINKAGE IS FREE TO MOVE IN THE SPACER THIS MEANS THAT THERE SHOULD BE DAYLIGHT BETWEEN THE CRANK AND EACH ADJACENT WASHER WITHOUT EXCESSIVE CLEARANCE NOTES 80 ...

Page 85: ...L 92177S 2 00WAT BVAL ACT BR NO ST LH DK 96D088SCSL 92177S 2 00WAT BVAL ACT SS NC ST LH DL 96D088SOSL 92177S 2 00WAT BVAL ACT SS NO ST LH COMPONENTS AA AD 1 SA 10 056F 92000Z AIRCYL 2 38ODX2 70STX20 5 CD BA BD CA CC AE AF 1 SA 10 056G 92000Z AIRCYL 2 38ODX2 70STX20 5 SS BE BJ CD CF DA DD 1 SA 10 057C 95222D AIRCYL 3 0ODX3 89ST171 176CD DH DJ DE DG 1 SA 10 057D 95222 AIRCYL 3 0ODX3 89ST171 176SS DK...

Page 86: ...01661A 92271B BRKT RHT AIR CYL SUPT S S BJ CE DA DB 19 03 01625A 92271B 3 AIR CYL SPT BRK R SIDE RT DD DG DC DH DL 19 03 01625B 92271 3 AIR CYL SPT BRK R SIDE LT BE BG BJ 20 03 01662A 92271B BRKT LFT AIR CYL SUPT S S CE CF DA DB 20 03 01625C 92271B 3 AIR CYL SPT BRK L SIDE RT DD DG DC DH 20 03 01625D 92271 RIGHT 3 AIR CYL SUPT BRKT DJ DL all 21 15K190S HXCAPSCR 1 2 13UNC2AX2 5 FLTHRD SS all 22 27B...

Page 87: ...LOSION HAZARD Spring tension can cause air cylinder to burst apart with great force during dissassembly You can be struck by air cylinder parts Follow maintenance instructions carefully Wear eye protection NOTE Use a new locknut when re assembling air cylinder see the appropriate parts drawing 1 Replace two diagonally opposite tie bolts with threaded rods and nuts as shown in FIGURE 1 2 Tighten nu...

Page 88: ...rings Replace worn parts then reassemble in reverse order Tighten locknut until it is just barely possible to turn the piston cup and washer assembly on the stem Correct piston cup shape is shown in FIGURE 2 DO NOT overtighten as this causes the piston cup to deform to the shape shown in FIGURE 3 and may cause piston to bind in cylinder Î FIGURE 2 MSSM0130AE Î Correct Piston Cup Shape Î FIGURE 3 M...

Page 89: ...R Pellerin Milnor Corporation Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP920006 2011126B Sheet 1 of 2 Air Cylinders for Watts Ball Valves 1 1 25 1 5 2 85 ...

Page 90: ...CYL STAINLESS DUMPVALVE A B 12 03 01617C 92133B SPRING FL11 5SR23 5 MD2 368 C 12 02 15881 96471 SPRING BRAKE2 1OD11FL15 5 D 12 02 15881A 85504Z SPRING 02 15881 HEAVY PAINT A B 13 03 01616C 92133B SPRING FL11 35SR20 5MD1 811 C 13 02 15880 96471B SPRING BRAKE1 5OD10 3FL17 D 13 02 15880A 85504Z SPRING 02 15880 HEAVY PAINT all 14 60C106 ORING 5 16ID 1 16CS BN 70 DURO 011 A B 15 03 01620A 92133B 3 AIR ...

Page 91: ...400 Kenner LA 70063 0400 Litho in U S A 19 20 BMP120024 2012335A 1 2 Steam Inlet and Sparger 76032 Tunnels Steam Schematic Steam Sparger Aspirator Check Valve Steam Valve 76039 G3 Shown 18 5 6 4 steam air pilot air 4 5 6 21 1 2 3 7 8 9 10 11 12 13 12 14 15 16 17 21 87 ...

Page 92: ...379ID NYLTITE 37W all 3 15K095A HEXCAPSCR 3 8 16X1 BRASS all 4 96TBC2AA00 1 4 N C 2WAY AIR OP VALVE NO COIL all 5 96DG030 CHECKVLV 1 4 WATTS SERIES 600 all 6 53A016A AIR RESTRICTER STEAM CBW all 7 52ZL00S003 7 8 TUBFIT F B 1 8NPT STEAM all 8 27A031A UBOLT 1 1 4PIPE 3 8 16THD ZINC all 9 06 50042P PAINTED REINFORCEMENT STEAM BRKT all 10 06 40092B 7 8 O D 304SS STEAM INLET RT all 11 98P450 INSUL STEA...

Page 93: ...OR YOUR MACHINE SEE REVERSE SIDE ASS14001 ASS25001 ASS52001 ASS52001D ASS65001 ASS29001 ASS64001 ASS60005A 3 4 ORIFICE ASS60006A 1 2 ORIFICE ASS60007A 3 4 ORIFICE ASS60008A 1 2 ORIFICE BMP900001 96132V Page 1 STEAM SPARGER ASSEMBLIES 89 ...

Page 94: ...GER 3 40RFICE TPIPE 6446E6N J6N 7258J5N 00H ASS60005A 92612T ASSY STM MIXER 5 ORF 24 5 L CBW 5 ORIFICE 24 5 L 00I ASS60006A 92612 ASSY STM MIXER 75 ORF 24 5L CBW 75 ORIFICE 24 5 L 00J ASS60007A 92612T ASSY STM MIXER 5 ORF 21 5 L CBW 5 ORIFICE 21 5 L 00K ASS60008A 92612 ASSY STM MIXER 75 ORF 21 5L CBW 75 ORIFICE 21 5 L 001A W2 14628A 95496 WLM STM SPARGER 63 ORF 12 L 00A 001B W3 64566B 95496C WLM S...

Page 95: ...lerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP070005 2007064B Sheet 1 of 6 Flow Splitter G3 Tunnels TO SEWER TO REUSE FROM MODULE 2 3 38 39 68 69 54 55 24 25 54 55 67 67 60 61 67 67 63 66 65 64 63 62 1 91 ...

Page 96: ...on Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP070005 2007064B Sheet 2 of 6 Flow Splitter G3 Tunnels SEE DETAIL A 38 39 38 39 43 44 45 46 47 22 23 12 13 14 15 16 11 17 44 44 44 19 20 21 10 18 92 ...

Page 97: ...n Pellerin Milnor Corporation P O Box 400 Kenner LA 70063 0400 Litho in U S A BMP070005 2007064B Sheet 3 of 6 Flow Splitter G3 Tunnels DETAIL A FLOWSPLITTER 5 INLET PIPING PROVIDED 49 50 50 51 52 53 7 WITHIN 2PLACES 9 6 4 8 48 93 ...

Page 98: ...O Box 400 Kenner LA 70063 0400 Litho in U S A BMP070005 2007064B Sheet 4 of 6 Flow Splitter G3 Tunnels STANDARD HEIGHT LEGS ADDITIONAL HEIGHT LEGS 56 57 58 57 59 57 56 24 25 32 33 34 35 36 37 35 42 41 40 5 5 26 26 27 27 29 30 27 28 27 28 27 28 27 28 31 11 20 94 ...

Page 99: ...SLEEVE DELRIN 1 4 OD 60PT 4 all 17 02 14432 FLOAT CHAMBR BLOW DWN TOP all 18 SA 02 011 FLOAT ASSY L 25 STD LEVEL all 19 ELL000MK2 WATER LEV SW ASSY 1 UP 1LO all 20 12M036L 1 2 90 DEG SHORT ELLS all 21 12M043A FLX STRAIN PIGTAIL 197 348 all 22 60E013 TYGON TUBING 1 IDX1 25 OD all 23 27A090S HOSECLAMP 13 16 1 5 SS 64016B all 24 06 20402L PUMP MOUNTING BRACKET LNT TK all 25 06 20730 SPACER MOTOR TO B...

Page 100: ......

Page 101: ...Chemical Supply Devices 4 97 ...

Page 102: ...ftware Ë To calibrate a supply valve 1 With the CBW stopped close the shut off valve to the module and open the sampling valve fully Be sure the shut off valve from the supply source is fully open 2 Take several sample quantities from the sampling valve in a measuring bucket This is accomplished by com manding the valve ON for various durations using Display E see Calibration and Testing elsewhere...

Page 103: ...99 ...

Page 104: ... 4 60E006C 01Z TUBING PVC NYL REINF 5IDX 750D 500 L F REQUIRED all 4 60E006C 01Z TUBING PVC NYL REINF 5IDX 750D 4 333 L F REQUIRED all 5 06 20407 82341 ORIFICE 250 LIQ SUP TUBE CHOOSE SIZE all 5 06 20408 82341 ORIFICE 187 LIQ SUP TUBE IN FIELD FOR all 5 06 20409 82341B ORIFICE 125 LIQ SUP TUBE PROPER FLOW RATE all 6 27A040 02Z H0SE CLAMP 5 16 7 8 SS SCR all 7 51E509PA HOSE ADAPT 1 2HX3 8NPT HD POL...

Page 105: ... Box 400 Kenner LA 70063 0400 Litho in U S A Item Part Number Description Comments Used In Parts List cont Value Assembly Central Liquid BMP820069R 85206A Sheet 2 of 2 all 23 20C014S PIPE SEALANT PST W TEF 250CC 56765 all 24 20C006N PRIMER LOCQUIC N 60Z 76456 101 ...

Page 106: ......

Page 107: ...Control and Sensing Assemblies 5 103 ...

Page 108: ... LA 70063 0400 Litho in U S A BMP960003 96143V Sheet 1 of 2 Miltron Cabinet BMP960003 96143V 1 of 2 36 38 39 35 3 6 7 A A 12 1 21 21 21 26 25 24 21 10 11 2 7 13 14 9 26 23 22 3 31 B B 13 14 11 9 12 10 1 6 21 22 23 24 26 26 31 36 38 39 41 42 4 7 25 7 35 43 VIEW A A VIEW B B 104 ...

Page 109: ...BER STRIP 1 4X1 CLSCELL all 9 03 BC1611 95073C BRKT MK8 VGA MNTR SUPT MILTR all 10 03 BL851 95073B BRKT LF BASE SUPT MILTRON all 11 03 BL851A 95073B BRKT RT BASE SUPT MILTRON all 12 03 BF1401 95073B PLATE MONITR RR STOP BEL MIL all 13 03 BL1243 95073C STRAP LF VGA MNTR HLD DN MIL all 14 03 BL1211 95073C STRAP RT VGA MNTR HLD DN MIL all 21 W3 E26365 94307E WELDMNT M8 SER MILTRON CONS all 22 03 BC13...

Page 110: ...2600A FLOAT CHAMBER INSTAL 5238 5238 K GLL64002 FLOAT CHAMB FRAME INSTL 64NP 6446 L ALL64002 FLT CHAMBR ASSY64NP W 90D 1N 6446 COMPONENTS alL 1 W2 14432 FLOAT TUBE L 25 25 alL 1 X2 14432K FLOAT CHAMBER 96 LG REUSE FOR USE WITH REUSE SUMP alL 1 W2 14432M FLOAT CHAMBER 33 25 W 90DIN AlL 2 X2 02239 FLOAT PLAST LVL CONT SANDED TO ORDER SEE ITEMS 30 31 alL 3 02 02146 LEVEL CONTROL FLOAT ROD 25 L TO ORD...

Page 111: ... TEE 1 4 FGDBRASS 101T7 444 SPRAY DOWN DYE MACHINES alL 23 12P014KK CABLE CLMP NONMTL 1 2IDX1 2WID SPRAY DOWN DYE MACHINES alL 24 53A008B BODYMALECON 25X 25COMP B68A 4B SPRAY DOWN DYE MACHINES alL 25 27A003 NOZZLE 1 4 BRASS SQUARE PATTE SPRAY DOWN DYE MACHINES alL 26 02 10506 BRACKET BOTTOM FLOAT CHAMBER 3016 3621 alL 26 02 15663 BRKT FLOAT CHAMBER MTG 4231 4241 7244 alL 26 02 15649 BRKT FLOAT CHA...

Page 112: ...R LEVEL SWITCH ASMB all 6 02 02152 BUSHING FLOAT LEVER all 7 02 02164 INSULATION V3 1 MICROSWITCH all 8 02 02190 FLOATLEVER LEVEL SW A C E G 9 02 02553 BASE LEVEL CONTROL D only 9 02 02553S BASE LEVEL CONTROL ENCL S S A B E G 10 02 02554 COVER LEVEL CONTROL PLTD C only 10 02 02554A COVER CONVEYOR E STOP PLATED D only 10 02 02554S WATER LEVEL CONTROL ENCL S S all 11 15N019 RDMACSCR 4 40UNC2AX5 8 ZI...

Page 113: ...109 ...

Page 114: ...110 ...

Page 115: ... MACH 12PORTS all 8 5N0E11ABE2 NPT NIPPLE 1 4X11 TBE BRASS 125 all 9 51E507 HOSESTEM BRASS 1 4 MPTX1 2 HOSE I D all 10 51V015 03Z TEE PIPE 1 4 FGDBRASS101 T7 444 52DRA DYA ONLY all 10 5SX0EBF NPT CROSS 1 4 BRASS 150 2205P 4 52WE1 60 72 WE2 WE3 all 11 5N0E05KB42 NPT NIPPLE 1 4X5 5 TBE BRASS STD all 12 51T020 STRAINER T 1 4 ANCHOR 101ST 4 all 13 60E004TE 04Z 1 4 OD X 170 ID NYLON TUBING all 14 53A00...

Page 116: ...TEE 1 4X1 4X3 8 BRASS 125 all 28 5SL0EBEC NPT ELBOW 90DEG STRT 1 4 BRASS 125 all 29 27A090 HOSECLAMP 11 16 1 5 CADSCR HS 16 all 30 60E085 07Z H0SE WATER 1 2 DAY 7192 50250 all 31 5SB0G0EDEO NPTHEXBUSH 3 8X1 4 GALCI 125 all 31 5SL0EBEA NPT ELBOW 90DEG 1 4 BRASS 125 USED ON 52 DRA ONLY all 32 12K070 1 2 CONDUIT LOCKNUT PECO 201J all 33 96TCC3AA71 04Z 3 8 N C 3WAY 240V50 60C VALVE all 34 27A005 MUFFL...

Page 117: ...113 ...

Page 118: ...ALVE MTG HWD 24V EB AVA030124A 78182S TWO 1 8AIRVAL MTG HWD 1 NO EC AVA030137 82183S TWO 1 8 AIRVALVE MTG HWD120V ED AVA030137A 78182S TWO 1 8AIRVAL MTG HWD 1 NO EE AVA030171 78173S TWO 1 8 AIRVALVE MTG HWD240V EF AVA030171A 78182S TWO 1 8AIRVAL MTG HWD 1 NO COMPONENTS all 1 03 01524 79177B CHANNEL PLUG HOLDER all 2 03 01509 77362A PLUG MANIFOLD PORTS all 3 60C105 ORING 1 4 ID 1 16CS BN 70 DURO 01...

Page 119: ...are BMP780087R 83457A Sheet 2 of 2 all 15 96V350 1 4 VALVEBODY ASCO UFTX8320A89 all 16 03 01523 85096C BRKT LOCK AIR VALVE all 17 53A005B BODY MALECONN 1 4X1 8COMP B68A 4A all 18 53A059 SLEEVE 1 4 COMP IMP 60F BRASS all 19 53A059A NUT 1 4 COMP HOLYOKE ANDERSON 61A 4 EB EC EF 20 96R300ABM 78183 NO VALVEBODY HARDWARE all 21 03 01508 77362A FITTING SCREW 7 16 HEX 115 ...

Page 120: ...he Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List 3 Way Pilot Valves BMP900032 91182V Sheet 1 of 1 ASSEMBLIES none COMPONENTS all 1 96R301A37 05Z 1 8 AIRPILOT 3W NC 120V50 60 all 1 96R301A24 06Z 1 8 AIRPILOT 3W NC 24V50 60 all 3 96R302A37 06Z 1 8 AIRPILOT 3W NO 120V50 60 all 3 ...

Page 121: ... bottom plug and gasket 2 Loosen disc holder with screwdriver or socket wrench 3 Inspect disc and clean 4 Seat can be removed if necessary with an allen wrench or socket wrench 5 Unscrew and remove adjusting screw check nut and spring cage screws Lift off spring cage spring washer and adjusting spring 6 Loosen and remove lock nut lock washer plate and diaphragm 7 Lift stem assembly upwards to remo...

Page 122: ...ssemblies are referred to in the Used In column to identify which components belong to an assembly The item numbers 1 2 3 etc assigned to components relate the parts list to the illustration Parts List Pressure Regulators BMP900031 2011276B 2 2 COMPONENTS 1 2 96J030FF 01Z 1 2 PRESS REG SET 28 FEM X FEM REGULATOR 3621V ONLY 96J030D 01Z 1 2 PRESREGULTR SET 28 FEM UN REGULATORS ALL OTHER MODELS 3 96J...

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