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Midtronics B.V.     Hoofdveste 6     3992 DG  HOUTEN

www.midtronicseurope.com

When the tester is first used the operator is asked to enter a
couple of items such as language, date and time. Changes
can be made afterwards by going in to the Utility Menu and
selecting CONFIG TESTER.

Because of the possibility of personal injury, always use
extreme caution when working with batteries. Follow
all manufacturers’ instructions and BCI (Battery Council
International) safety recommendations.

 •

Battery acid is highly corrosive. If acid enters your eyes, 
immediately  flush  them  thoroughly  with  running  cold 
water for at least 15 minutes and seek medical attention. 
If battery acid gets on your skin or clothing, wash imme-
diately with water and baking soda.

 •

Always wear proper safety glasses or face shield when 
working with or around batteries.

 •

Keep  hair,  hands,  and  clothing  as  well  as  the  analyzer 
cords and cables away from moving engine parts.

 •

Remove any jewelry or watches before you start servic-
ing the battery.

 •

Use caution when working with metallic tools to prevent 
sparks or short circuits.

 •

Never lean over a battery when testing, charging or jump 
starting it.

The tester is manufactured in line with the latest state of the
art and according to recognised safety standards. If used
incorrectly or misused, however, it can cause

 •

injury or death to the user or a third party,

 •

damage to the tester and other material assets belonging 
to the operator,

 •

inefficient operation of the tester.

All persons involved in commissioning, operating, maintai-
ning and servicing the tester must

 •

be suitably qualified,

 •

have knowledge of and experience in dealing with testers 
and batteries and

 •

read and follow these operating instructions carefully.

STARTING THE TESTER FOR 

THE FIRST TIME

WASH HANDS AFTER HANDLING. 

WARNING

RISK OF EXPLOSIVE GASES. NEVER SMOKE OR 
ALLOW A SPARK OR FLAME IN THE VICINITY OF A 
BATTERY.

Batteries can produce a highly explosive mix of hydro-
gen gas and oxygen, even when the battery is not in 
operation. Always work in a well-ventilated area.

DANGER

CHAPTER 1: 

BEFORE YOU BEGIN

The safety symbol followed by 
the word WARNING or CAUTION 
indicates instructions for avoiding 
hazardous conditions and personal 
injury. 

The word CAUTION indicates instruc-
tion for avoiding equipment damage. 

The wrench symbol indicates proce-
dural notes and helpful information. 

The text for keypad buttons and 
soft-key functions are in bold capital 
letters. 

The text for screen options are in 
regular capital letters. 

Convention

Description

CAUTION

UP ARROW

CAPITAL LETTERS

CONVENTIONS

SAFETY

Before using your tester, we recommend that you register it 
online to activate your warranty. Registration will also make 
it faster and easier for you to obtain technical support and 
service, and order parts and accessories. In addition, you'll be 
alerted to any important information, like product updates 
and special offers. 

To register, log on at www.midtronics.com/warranty.html 
and have you serial number ready. The number is at the 
bottom of the label on the back of the analyzer. 

Serial number location

REGISTERING YOUR ANALYZER

GENERAL PRECAUTIONS

Summary of Contents for EXP-1000 FHD

Page 1: ...INSTRUCTION MANUAL EXP 1000 FHD FOR TESTING 12 VOLT TRUCK AND AUTOMOTIVE BATTERIES AND 12 AND 24 VOLT CHARGING SYSTEMS Expendable electrical diagnostic platform...

Page 2: ...PORTS REMOVING AND INSERTING THE DATA CARD CONNECTING THE BATTERY TEST CABLE DISPLAY AND KEYPAD DATA ENTRY METHODS MENU STRUCTURE BATTERY TEST STARTER TEST ALTERNATOR TEST TEST RESULTS CHAPTER 1 BEFOR...

Page 3: ...ATTERIES 21 CHAPTER 13 TESTER INTERNAL BATTERIES 22 PATENTS LIMITED WARRANTY 18 CHAPTER 11 UTILITY MENU CHAPTER 12 TROUBLESHOOTING 20 CONFIG TESTER DISPLAY CONFIG PRINTER SHOP INFO COUPON EDIT COUPON...

Page 4: ...f the tester All persons involved in commissioning operating maintai ning and servicing the tester must be suitably qualified have knowledge of and experience in dealing with testers and batteries and...

Page 5: ...you which ARROW key on the keypad to press to display other icons or screens The Up and Down Menu Screen Arrows for example indicate when to press the UP and DOWN ARROW keys to display the screens abo...

Page 6: ...keypad to enter the number preceding the option button To confi rm your selection press the appropriate soft key SCROLLING LISTS Scrolling lists contain items that extend above and below the screen o...

Page 7: ...you plan to test out of the vehicle Always disconnect the negative cable from the battery first and reconnect it last Always use a carry tool or strap to lift and transport the battery TESTING OUT OF...

Page 8: ...ading is stable the operator can press NEXT The tester will now test the battery For the next few seconds the tester will display the word TESTING and a stopwatch while it evaluates the battery ADDITI...

Page 9: ...n between the battery cables and the battery After disconnecting the battery cables retest the battery using the out of vehicle test before replacing it BAD CELL REPLACE Replace the battery and retest...

Page 10: ...ormation is unreadable contact the battery manufacturer 1 EN 2 JIS 3 DIN 4 SAE 5 IEC 6 CCA 10 If you select JIS the tester asks for the battery rating Scroll to the correct rating To increase your scr...

Page 11: ...d that the belts are in good shape and functioning properly If the mounting and belts are good re place the alternator PHASE OPEN The Tester has detected an open phase within the alternator Replace th...

Page 12: ...e Battery Rating To increase your scrolling speed hold the UP or DOWN ARROW key or use the LEFT or RIGHT ARROW key to move up or down four part numbers at a time Press the NEXT soft key to continue 4...

Page 13: ...GROUND 2 STARTER CIRCUIT 3 ALT CIRCUIT 4 OTHER CIRCUIT Press the NEXT soft key to continue BATTERY CHASSIS GROUND TEST The Battery Ground Test measures the voltage drop for the ground strap 4 SET AMP...

Page 14: ...DOWN ARROWS or the keypad to select the rated amperage of the circuit you are testing The default is 10 A Press the NEXT soft key to continue 4 Connect the positive clamp of the battery test leads to...

Page 15: ...FB Press the NEXT soft key to continue 4 Select the RATING UNITS 1 EN 2 JIS 3 DIN 4 SAE 5 IEC 6 CCA Press the NEXT soft key to continue 5 Select the BATTERY RATING Press the UP and DOWN ARROW keys to...

Page 16: ...er s receiver and select the PRINT soft key To return to the Main Menu press the END key VIEW TEST gives you the option of viewing and printing the results of the Cable Drop Test To print the results...

Page 17: ...the Tester was first used Press the LEFT and RIGHT ARROW keys simultaneously to clear the total and reset the starting date The TRANSFER utility lets you transfer test data to a PC using an optional I...

Page 18: ...or the BACK soft key to return to the menu If you use the alphanumeric keypad to enter the number preceding the option button no additional key press is needed to save your selection SHOP The SHOP INF...

Page 19: ...ility 1 Use the UP DOWN ARROWS or press the corresponding numerical key to move the dot to the option button of your choice 1 NO USER COUPON PRINTED 2 USER COUPON 2 Press the SAVE soft key to save you...

Page 20: ...he STATUS LED flashes You can identify the fault by the number of sequential flashes Table 6 Printer STATUS LED Sequence Condition Solution No paper Insert new paper Thermal head too hot Allow head to...

Page 21: ...changes to white as the charge level declines The Tester will display a warning message when the batteries need replacing Full Powered by test battery Decreasing Low Figure 7 Power Level Indicator for...

Page 22: ...s is made by Midtronics Inc and is protected by one or more U S and foreign patents For specific patent information contact Midtronics Inc at 1 630 323 2800 Midtronics products are warranted to be fre...

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