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Midtronics B.V.     Hoofdveste 6     3992 DG  HOUTEN

www.midtronicseurope.com

CHAPTER 4: 

BATTERY TEST

BATTERY TEST RESULTS

After the test the tester will display one of five battery decisi-
ons with the complete results in a series of screens as shown
in the figure below. Use the UP/DOWN ARROW keys to scroll 
through each result. To send the results to an IR printer,
press the PRINT soft key. To return to the Main Menu, press 
the END soft key, or to continue testing if you’ve selected the
system text, press the NEXT soft key. You’ll have the opportu-
nity to print all the results at the end of the system test.

Decision

Recommended Action

GOOD 
BATTERY

Return the battery to service.

GOOD-

RECHARGE

Fully charge the battery and return it to 
service.

CHARGE & 
RETEST

Fully charge the battery and retest. 
Failure to fully charge the battery before 
retesting may cause false readings. If 
CHARGE & RETEST appears again after 
you fully charge the battery, replace the 
battery. 

REPLACE 
ADVISED

Replace the battery and retest. A 
REPLACE ADVISED result may also 
mean a poor connection between the 
battery cables and the battery. After 
disconnecting the battery cables, retest 
the battery using the out-of-vehicle test 
before replacing it.

BAD CELL- 

REPLACE

Replace the battery and retest. 

FROZEN 
BATTERY

Thaw the battery and retest. Do NOT 
charge the battery!

All  battery,  starting  and  charging  test  results  are  stored 
on the SD card. This data can be copied from the card and 
used to verify/compare results. 

NEW BATTERY TEST RESULTS

Decision

Recommended Action

GOOD 
BATTERY

Return the battery to service.

CHARGE & 
RETEST

Fully charge the battery and retest. 
Failure to fully charge the battery before 
retesting may cause false readings. If 
CHARGE & RETEST appears again after 
you fully charge the battery, replace the 
battery. 

REPLACE 
ADVISED

Replace the battery and retest. A 
REPLACE ADVISED result may also 
mean a poor connection between the 
battery cables and the battery. After 
disconnecting the battery cables, retest 
the battery using the out-of-vehicle test 
before replacing it.

BAD CELL- 

REPLACE

Replace the battery and retest. 

FROZEN 
BATTERY

Thaw the battery and retest. Do NOT 
charge the battery!

CYCLE 
BATTERY

Battery needs to be cycled for optimal 
performance.

REST & 
RETEST

Battery could have a surface charge, 
because it has recently been charged.

Summary of Contents for EXP-1000 FHD

Page 1: ...INSTRUCTION MANUAL EXP 1000 FHD FOR TESTING 12 VOLT TRUCK AND AUTOMOTIVE BATTERIES AND 12 AND 24 VOLT CHARGING SYSTEMS Expendable electrical diagnostic platform...

Page 2: ...PORTS REMOVING AND INSERTING THE DATA CARD CONNECTING THE BATTERY TEST CABLE DISPLAY AND KEYPAD DATA ENTRY METHODS MENU STRUCTURE BATTERY TEST STARTER TEST ALTERNATOR TEST TEST RESULTS CHAPTER 1 BEFOR...

Page 3: ...ATTERIES 21 CHAPTER 13 TESTER INTERNAL BATTERIES 22 PATENTS LIMITED WARRANTY 18 CHAPTER 11 UTILITY MENU CHAPTER 12 TROUBLESHOOTING 20 CONFIG TESTER DISPLAY CONFIG PRINTER SHOP INFO COUPON EDIT COUPON...

Page 4: ...f the tester All persons involved in commissioning operating maintai ning and servicing the tester must be suitably qualified have knowledge of and experience in dealing with testers and batteries and...

Page 5: ...you which ARROW key on the keypad to press to display other icons or screens The Up and Down Menu Screen Arrows for example indicate when to press the UP and DOWN ARROW keys to display the screens abo...

Page 6: ...keypad to enter the number preceding the option button To confi rm your selection press the appropriate soft key SCROLLING LISTS Scrolling lists contain items that extend above and below the screen o...

Page 7: ...you plan to test out of the vehicle Always disconnect the negative cable from the battery first and reconnect it last Always use a carry tool or strap to lift and transport the battery TESTING OUT OF...

Page 8: ...ading is stable the operator can press NEXT The tester will now test the battery For the next few seconds the tester will display the word TESTING and a stopwatch while it evaluates the battery ADDITI...

Page 9: ...n between the battery cables and the battery After disconnecting the battery cables retest the battery using the out of vehicle test before replacing it BAD CELL REPLACE Replace the battery and retest...

Page 10: ...ormation is unreadable contact the battery manufacturer 1 EN 2 JIS 3 DIN 4 SAE 5 IEC 6 CCA 10 If you select JIS the tester asks for the battery rating Scroll to the correct rating To increase your scr...

Page 11: ...d that the belts are in good shape and functioning properly If the mounting and belts are good re place the alternator PHASE OPEN The Tester has detected an open phase within the alternator Replace th...

Page 12: ...e Battery Rating To increase your scrolling speed hold the UP or DOWN ARROW key or use the LEFT or RIGHT ARROW key to move up or down four part numbers at a time Press the NEXT soft key to continue 4...

Page 13: ...GROUND 2 STARTER CIRCUIT 3 ALT CIRCUIT 4 OTHER CIRCUIT Press the NEXT soft key to continue BATTERY CHASSIS GROUND TEST The Battery Ground Test measures the voltage drop for the ground strap 4 SET AMP...

Page 14: ...DOWN ARROWS or the keypad to select the rated amperage of the circuit you are testing The default is 10 A Press the NEXT soft key to continue 4 Connect the positive clamp of the battery test leads to...

Page 15: ...FB Press the NEXT soft key to continue 4 Select the RATING UNITS 1 EN 2 JIS 3 DIN 4 SAE 5 IEC 6 CCA Press the NEXT soft key to continue 5 Select the BATTERY RATING Press the UP and DOWN ARROW keys to...

Page 16: ...er s receiver and select the PRINT soft key To return to the Main Menu press the END key VIEW TEST gives you the option of viewing and printing the results of the Cable Drop Test To print the results...

Page 17: ...the Tester was first used Press the LEFT and RIGHT ARROW keys simultaneously to clear the total and reset the starting date The TRANSFER utility lets you transfer test data to a PC using an optional I...

Page 18: ...or the BACK soft key to return to the menu If you use the alphanumeric keypad to enter the number preceding the option button no additional key press is needed to save your selection SHOP The SHOP INF...

Page 19: ...ility 1 Use the UP DOWN ARROWS or press the corresponding numerical key to move the dot to the option button of your choice 1 NO USER COUPON PRINTED 2 USER COUPON 2 Press the SAVE soft key to save you...

Page 20: ...he STATUS LED flashes You can identify the fault by the number of sequential flashes Table 6 Printer STATUS LED Sequence Condition Solution No paper Insert new paper Thermal head too hot Allow head to...

Page 21: ...changes to white as the charge level declines The Tester will display a warning message when the batteries need replacing Full Powered by test battery Decreasing Low Figure 7 Power Level Indicator for...

Page 22: ...s is made by Midtronics Inc and is protected by one or more U S and foreign patents For specific patent information contact Midtronics Inc at 1 630 323 2800 Midtronics products are warranted to be fre...

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