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Midtronics B.V.     Hoofdveste 6     3992 DG  HOUTEN

www.midtronicseurope.com

Before starting your test you may want to customize the use
of your analyzer by setting preferences in the Utility Menu.
The menu has settings for the display’s date and time, the
contrast and backlight time, a utility to customize printouts
for the optional IR printer, among others.

 

To  conserve  the  analyzer’s  internal  batteries,  the 
tester will turn off after 30 seconds of inactivity.

CHAPTER 3: 

TEST PREPARATION

Before starting the test visually inspect the battery for:

 •

Cracked, buckled, or leaking case. If you see any of these 
defects, replace the battery.

 •

Corroded,  loose,  or  damaged  cables  and  connections. 
Repair or replace them as needed.

 •

Corrosion on the battery terminals, and dirt or acid on 
the case top. Clean the case and terminals using a wire 
brush and a mixture of water and baking soda.

 •

Low electrolyte level. If the electrolyte level is too low, 
add distilled water to fill up to 1/2 above the top of the 
plates and fully charge the battery. Do not overfill.

 •

Corroded  or  loose  battery  tray  and  hold-down  fixture. 
Tighten or replace as needed.

INSPECTING THE BATTERY

The preferred battery test location is in the vehicle. However,
if you plan to test out of the vehicle:

 •

Always disconnect the negative cable from the battery 
first and reconnect it last.

 •

Always use a carry tool or strap to lift and transport the-
battery.

TESTING OUT-OF-VEHICLE 

The preferred test position is at the battery posts. If you 
must test at a remote-post location, it should have both a 
positive and negative post.

At the start of the test, make sure all vehicle accessory loads
are off, the key is not in the ignition, and the doors are 
closed.

TESTING IN-VEHICLE

CAUTION: DO NOT CONNECT THE TESTER TO A VOLTAGE 
SOURCE GREATER THAN 30 VDC.

Connect the battery test cable to the tester by first aligning
the cable connector’s 6 pins with the holes on top of the
tester. Firmly insert the connector and tighten the locking
ring. Connect the clamps to the battery: the red clamp to the
positive (+) terminal and the black clamp to the negative (–)
terminal.

If you connect the clamps in the wrong polarity (positive to
negative or negative to positive), the tester displays CLAMPS
REVERSED! Reconnect the clamps correctly. To make sure 
both sides of the clamps are gripping the terminals, rock the 
each clamp back and forth. A poor connection will prevent 
testing, and the tester will display the message CHECK CON-
NECTION. If the message reappears after you have correctly 
reconnected the clamps, clean the terminals and reconnect.

CONNECTING THE BATTERY TEST 

CABLE

SETTING USER PREFERENCES

Summary of Contents for EXP-1000 FHD

Page 1: ...INSTRUCTION MANUAL EXP 1000 FHD FOR TESTING 12 VOLT TRUCK AND AUTOMOTIVE BATTERIES AND 12 AND 24 VOLT CHARGING SYSTEMS Expendable electrical diagnostic platform...

Page 2: ...PORTS REMOVING AND INSERTING THE DATA CARD CONNECTING THE BATTERY TEST CABLE DISPLAY AND KEYPAD DATA ENTRY METHODS MENU STRUCTURE BATTERY TEST STARTER TEST ALTERNATOR TEST TEST RESULTS CHAPTER 1 BEFOR...

Page 3: ...ATTERIES 21 CHAPTER 13 TESTER INTERNAL BATTERIES 22 PATENTS LIMITED WARRANTY 18 CHAPTER 11 UTILITY MENU CHAPTER 12 TROUBLESHOOTING 20 CONFIG TESTER DISPLAY CONFIG PRINTER SHOP INFO COUPON EDIT COUPON...

Page 4: ...f the tester All persons involved in commissioning operating maintai ning and servicing the tester must be suitably qualified have knowledge of and experience in dealing with testers and batteries and...

Page 5: ...you which ARROW key on the keypad to press to display other icons or screens The Up and Down Menu Screen Arrows for example indicate when to press the UP and DOWN ARROW keys to display the screens abo...

Page 6: ...keypad to enter the number preceding the option button To confi rm your selection press the appropriate soft key SCROLLING LISTS Scrolling lists contain items that extend above and below the screen o...

Page 7: ...you plan to test out of the vehicle Always disconnect the negative cable from the battery first and reconnect it last Always use a carry tool or strap to lift and transport the battery TESTING OUT OF...

Page 8: ...ading is stable the operator can press NEXT The tester will now test the battery For the next few seconds the tester will display the word TESTING and a stopwatch while it evaluates the battery ADDITI...

Page 9: ...n between the battery cables and the battery After disconnecting the battery cables retest the battery using the out of vehicle test before replacing it BAD CELL REPLACE Replace the battery and retest...

Page 10: ...ormation is unreadable contact the battery manufacturer 1 EN 2 JIS 3 DIN 4 SAE 5 IEC 6 CCA 10 If you select JIS the tester asks for the battery rating Scroll to the correct rating To increase your scr...

Page 11: ...d that the belts are in good shape and functioning properly If the mounting and belts are good re place the alternator PHASE OPEN The Tester has detected an open phase within the alternator Replace th...

Page 12: ...e Battery Rating To increase your scrolling speed hold the UP or DOWN ARROW key or use the LEFT or RIGHT ARROW key to move up or down four part numbers at a time Press the NEXT soft key to continue 4...

Page 13: ...GROUND 2 STARTER CIRCUIT 3 ALT CIRCUIT 4 OTHER CIRCUIT Press the NEXT soft key to continue BATTERY CHASSIS GROUND TEST The Battery Ground Test measures the voltage drop for the ground strap 4 SET AMP...

Page 14: ...DOWN ARROWS or the keypad to select the rated amperage of the circuit you are testing The default is 10 A Press the NEXT soft key to continue 4 Connect the positive clamp of the battery test leads to...

Page 15: ...FB Press the NEXT soft key to continue 4 Select the RATING UNITS 1 EN 2 JIS 3 DIN 4 SAE 5 IEC 6 CCA Press the NEXT soft key to continue 5 Select the BATTERY RATING Press the UP and DOWN ARROW keys to...

Page 16: ...er s receiver and select the PRINT soft key To return to the Main Menu press the END key VIEW TEST gives you the option of viewing and printing the results of the Cable Drop Test To print the results...

Page 17: ...the Tester was first used Press the LEFT and RIGHT ARROW keys simultaneously to clear the total and reset the starting date The TRANSFER utility lets you transfer test data to a PC using an optional I...

Page 18: ...or the BACK soft key to return to the menu If you use the alphanumeric keypad to enter the number preceding the option button no additional key press is needed to save your selection SHOP The SHOP INF...

Page 19: ...ility 1 Use the UP DOWN ARROWS or press the corresponding numerical key to move the dot to the option button of your choice 1 NO USER COUPON PRINTED 2 USER COUPON 2 Press the SAVE soft key to save you...

Page 20: ...he STATUS LED flashes You can identify the fault by the number of sequential flashes Table 6 Printer STATUS LED Sequence Condition Solution No paper Insert new paper Thermal head too hot Allow head to...

Page 21: ...changes to white as the charge level declines The Tester will display a warning message when the batteries need replacing Full Powered by test battery Decreasing Low Figure 7 Power Level Indicator for...

Page 22: ...s is made by Midtronics Inc and is protected by one or more U S and foreign patents For specific patent information contact Midtronics Inc at 1 630 323 2800 Midtronics products are warranted to be fre...

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