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The  “Special”  calibration  mode  is  used  to  set  up  system 

parameters that rarely need to be changed or adjusted.  To 

enter Special Cal, put the system in HOLD, turn the console 

OFF,  press  and  hold  both  the  RUN/HOLD  button  and  CAL 

button while turning console ON.  The console will display 

SPEC for 2 seconds to show that the console is in the Special 

Calibration mode.  Release the RUN/HOLD and CAL buttons. 

The CAL icon and Warn LED will turn on.  The desired Special 

Calibration parameter(s) can then be accessed with the rotary 

switch per the illustration below.  To exit Special Calibration, 

press and hold the CAL button for 2 seconds.  The console 

will store any changes and revert to normal operation.

NOTE: you must exit Special Calibration to save changes.

The following table describes the special cal parameters and 

shows the factory settings.  More detailed descriptions follow 

the table.

WIDTH

CAL

FLOW

CAL

MIN 

FLOW

TARGET

RATE

SPEED

CAL

TEST

SPEED

VOLUME /

MINUTE

DISTANCE

AREA /

HOUR

VOLUME

(1) (2) (3)

RATE

SPEED

AREA

(1) (2) (3)

CAL

RESET

     

TANK

     

II

TANK

VOL

TANK

ALARM

RUN

HOLD

Special Cal

Units

Material

HOLd/FILL

“Special” Calibration

Parameter

Description

Factory Setting

Units

System of units:  EnG (English) / mEt (Metric) /TurF (Turf)

EnG (English)

Material

Choose Liquid (H

2

O or Anhydrous (NH

3

)

H

2

O

Control Mode

“HOLd” - Selects Sprayer Monitor Mode
“FILL”  -  Selects  Batch  Counter  Mode  for  Filling Tanks                                                                   

HOLd

25

Units:

   

Choose  the  system  of  units  desired.    Turf  units 

are the same as English 

units  except  Area  is  in 

thousands  of  square 

feet.  Use the “+” and “-” 

buttons  to  choose  between  EnG  (American 

English  Units),  MEt  (Metric)  and  TurF  (Turf 

units).

WIDTH

CAL

AREA

(1) (2) (3)

Material:

   

Use  “+”  and  “-”  buttons  to  select  between 

liquid  (H2O  displayed) 

or anhydrous ammonia 

(nH3  displayed).    If  in 

NH3 mode, rates will be 

displayed in pounds (kg) actual N and totals 

will  be  displayed  in  pounds  (kg)  anhydrous 

ammonia (NH3). 

SPEED

CAL

DISTANCE

HOLd/FILL:

  

 “HOLd” selects normal sprayer monitor mode, 

“FILL”  selects  batch  mode  for  filling  tanks  at  a  depot.  The 

selection  of  HOLd  or  FILL  mode  affects  both  the  way  the 

control  output  operates  and  the  way  the 

counters  operate.    Use  “+”  and  “-”  buttons 

to  select  between 

HOLd  and  FILL  modes.  

In  HOLd  mode,  the 

Control  Output  can  be 

used to open or close a valve based on the RUN/HOLD status.  

If  the  system  is  in  RUN,  the  Control  Output  turns  ON,  if  in 

HOLD, it will turn OFF.  If set in the HOLd mode, the TANK 

display will show the amount remaining in the tank and the 

TANK ALARM will work as described on pages 19 & 27.   In 

FILL mode, the optional Control Output energizes when the 

console  is  changed  from  HOLD  to  RUN  mode  and  remains 

energized  until  total  flow  equal  to  TANK  VOL  is  reached, 

then it is de-energized.  This may be used to fill the tanks at a 

depot or batching operation.  It is not recommended to use 

the FILL mode at all if operating the system in typical sprayer 

monitor applications.

TANK

ALARM

AREA /

HOUR

To exit Special Calibration, press and hold the CAL button for 

2 seconds.  The console will store any changes and revert to 

normal operation.

NOTE: you must exit Special Calibration to save changes.

Summary of Contents for FLOWTRAK II

Page 1: ...Application Monitor Reference M a n u a l...

Page 2: ...urself with this manual and the actual components before beginning Following the procedures described in this manual will ensure proper per for mance and help avoid problems or questions once you are...

Page 3: ...tend the term of the foregoing warranty period should the Buyer return completed warranty registration information with dated proof of purchase to the Seller within one 1 year from the original date o...

Page 4: ...PS 20 Factory loaded Calibration Values 20 Determining Speed Calibration 21 Drive Shaft Speed Sensor Calibration 21 Fine Tuning Speed Distance Cal Value 22 23 Entering Target Test Speed 23 Exiting Cal...

Page 5: ...monitors and displays WIDTH CAL FLOW CAL MIN FLOW TARGET RATE SPEED CAL TEST SPEED VOLUME MINUTE DISTANCE AREA HOUR VOLUME 1 2 3 RATE SPEED AREA 1 2 3 TANK CAL RESET CALHOLD 1 2 3 4 5 II TANK VOL TAN...

Page 6: ...nsor Cable with threaded sensor P N 13096 FM750 GFN Flowmeter P N 11501 Power Speed Flow RH Opt Harness P N 17194 2 2 2 2 2 2 2 C 15 3 Pin Extension Cable M P 150 P N 13207 B 14 Nylon cable ties 10 P...

Page 7: ...ension Cable M P 150 P N 13206 14 Nylon cable ties 5 P N 10045 5 Run Hold Sensor Cable P N 13226 Hardware Bag P N 13251 Speed Sensor Mounting Bracket P N 10013 Magnets 6 2 in hardware bag P N 10012 Va...

Page 8: ...8 FlowTrak II System Overview BLACK TIE SPEED FLOW VES RUN HOLD GREEN TIE YELLOW TIE GRAY TIE OPTIONAL CONTROL GND RED BLACK...

Page 9: ...WHT 20 GA BLK A B C D E F G H J K A B C D E F G H J K P N 17194 10 PIN METRI PACK TOWER 10 PIN METRI PACK 150 SHROUD 18 GA RED 18 GA RED 18 GA WHT 18 GA RED 18 GA BLK 18 GA WHT 18 GA RED 18 GA BLK 18...

Page 10: ...use bolts See Illustration 1 Illustration 1 Illustration 2 Put rubber washers on carriage bolts and put the bolts through the bracket holes from the inside out Loosely attach the mount knobs onto the...

Page 11: ...from wheel slip 2 Tractor vehicle or planter drive shaft This type of mounting is recommended for trucks four wheel drive tractors or other equipment that has poor or no access to a non driven wheel L...

Page 12: ...T SENSOR SENSOR BODY COLOR MAIN HARNESS TIE COLOR Speed Green Yellow Flow Green Green Run Hold Black Gray Vansco Radar Speed Sensor Speed Sensor Options In addition to the standard Hall effect magneti...

Page 13: ...llustration 6 Installing Flow Sensor Cable With the flowmeter in place install the flow sensor cable The flow sensor cable has a GREEN sensor body and mates with the 3 pin connector on the main harnes...

Page 14: ...he sensor When the mag net is away from the sen sor the con sole will be in HOLD and the area and distance counting functions will be disabled NOTE The run hold kit includes a 5 sensor cable and 10 ex...

Page 15: ...ONNECTION USER SUPPLIED RELAY CONTROL 12VDC NOMINAL MOTOR OR SOLENOID RELAY ORVALVE NOT SUPPLIED COIL 5 AMP MAX BLACK RED 2 PIN M P EXT CABLE GND VES YELLOWTIE GREENTIE RUN HOLD BLACKTIE GRAYTIE RED B...

Page 16: ...le in a cool dry location if it will not be used for an extended period of time such as during the off season As with any electronic equipment use care in cleaning so that water or other liquids do no...

Page 17: ...hour WIDTH CAL Used in calibration mode to enter the working width of your sprayer booms or other equipment SPEED Displays ground speed in miles per hour kilometers per hour SPEED CAL Used in calibra...

Page 18: ...d is displayed release the two keys To lock in English mode you must enter and exit cal i bra tion You must be in HOLD to enter Cal Press and hold the CAL key until CAL lights on the display The conso...

Page 19: ...ow Note this feature is inoperative if the system is set up in the Tank FILL mode See Special Calibration pages 25 26 and Tank fill Operation page 30 for setup and operation details for the Tank FILL...

Page 20: ...GPS Speed Astro II 5 189 48 46 56 SkyTrak 910 2 31 9 82 SkyTrak 1 50 38 58 94 Dickey john 210 53 42 00 John Deere In cab speed signal 197 50 44 70 Factory Loaded Calibration Values Calibration Factor...

Page 21: ...de the measured revolution by the number of magnets installed to get your starting SPEED CAL calibration value Once calibration of the system is complete this number should be fine tuned for optimum a...

Page 22: ...ect HOLD mode when the marker on the vehicle passes the ending flag to stop the distance counting function The console display should read HOLD See Illustration to the right Stop the vehicle in a leve...

Page 23: ...in gallons per minute li ters per minute based on the nozzles being used for the en tire boom on the sprayer DO NOT enter the actual flow of your spray application For example If the min i mum flow ra...

Page 24: ...still in the VOLUME position and in HOLD enter calibration boom switches OFF hold the CAL button until red warning light comes on about one second The dis play will show the flowmeter calibration valu...

Page 25: ...are the same as English units except Area is in thousands of square feet Use the and buttons to choose between EnG American English Units MEt Metric and TurF Turf units WIDTH CAL AREA 1 2 3 Material U...

Page 26: ...Turn rotary dial to display desired readout WIDTH CAL FLOW CAL MIN FLOW TARGET RATE SPEED CAL TEST SPEED VOLUME MINUTE DISTANCE AREA HOUR VOLUME 1 2 3 RATE SPEED AREA 1 2 3 TANK CAL RESET MAN 1 2 3 I...

Page 27: ...turn on When the amount pumped into the tank reaches the calibrated TANK VOLUME the Control Output automatically shuts off The display will show FULL and the HOLD icon If the RUN HOLD button is presse...

Page 28: ...if held for 2 seconds If the button is accidentally pressed the console will display CLEAr to alert the user that the counters will be cleared If the user continues to hold the button for 2 seconds CL...

Page 29: ...AREA counter and the 3 VOLUME counter whether the rotary switch is in the AREA or the VOLUME position If the button is released before 2 seconds have elapsed the counters will not be cleared and the C...

Page 30: ...y switch in any position FILL will ash if tank level is equal to or less than tank set point Fill tank and reset TANK counter by setting the rotary switch at the TANK position and pressing the button...

Page 31: ...READOUT OF GALLONS LITERS OR GALLONS LITERS PER MINUTE Check to see that the sprayer pump and equipment are operating properly If liquid is moving through the line check the flow sensor to be sure it...

Page 32: ...e jumper wire connect the ohmmeter to the pins of the dust cover with the jumper wire There should be continuity near zero ohms Troubleshooting cont Checking Individual Components 32 MAGNETIC HALL EFF...

Page 33: ...let of the main harness remote run hold cable grey tie Placing a clip lead or other jumper wire such as a paper clip bent in a U betweenpinsA blue andC violet ofthemainharness run hold connector grey...

Page 34: ...oo small Too much agitation Throttle range adjust or pressure relief valves Larger hoses Reduce agitation Adjust Pressure Speed and Spray Rate don t check out according to charts Inaccurate pressure r...

Page 35: ...d in other areas decrease to 15 GPA After checking the tip charts we find that a TK 5 Floodjet has a range of 14 9 to 30 GPA at 5 MPH According to the charts to get 30 GPA at 5 MPH with a TK 5 the pre...

Page 36: ...Appendices 36...

Page 37: ...3 8 locking nuts See Illustration below ATV Wheels Two mounting examples are illustrated 1 Using one cable tie ribbed side toward magnets secure two magnets to the wheel hub so they are exactly oppos...

Page 38: ...he SOUTH pole side of the magnet Transmission Transfer Case Drive Shaft Magnets Positioned 180 Apart to 6mm to 13mm Spacing Sensor Body Green Fasten Sensor Bracket with Existing Transmission Bolts or...

Page 39: ...ould spin freely If it does not spin freely remove the turbine wipe the shaft and try again If is still does not spin freely the shaft or bearings may have excessive wear Service may be necessary ASSE...

Page 40: ...Ground Common B A DICKEY johnRadarFordConnector DICKEY johnRadarCannonConnector DICKEY johnRadarAmpConnector In CabJohnDeereMetri PackConnector 8000 9000Series RavenRadarConxallConnector Magnavox Phil...

Page 41: ...eters 3 28 feet meters 1 09 yards kilometers 62 miles LAND MEASUREMENT square millimeters 0 00155 square inches square meters 10 764 square feet square meters 1 195 square yards hectares 2 47 acres sq...

Page 42: ...foot remote run hold sensor cable 01531 Speed sensor kit 01535 Remote run hold sensor kit 11501 FM750 GFN Flowmeter 10131 FN750 SS Flowmeter 17194 Power speed flow run hold option harness 10899 FM750N...

Page 43: ......

Page 44: ...i n U S A b y 111 East LeRay Ave Box 99 Eagle Lake MN 56024 0099 Toll Free 800 328 9613 507 257 3600 Fax 507 257 3001 www micro trak com trakmail micro trak com Copyright 2006 Micro Trak Systems Inc...

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