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24

This procedure is used to verify and fine-tune the flowmeter 

calibration.  Every  flowmeter  is  calibrated  with  water  at  the 

factory and stamped with a calibration val ue. Enter that value 

as a starting point and use this pro ce dure to fine-tune that 

value for your specific in stal la tion and spray ing application. 

This procedure should be re peat ed each time a new solution 

is being applied (differ ing so lu tions will have different spe-

cif ic gravities and different flow char ac ter is tics) or when the 

flowmeter in stal la tion has been altered.

P

rocedure

:

1.   Put  enough  water  in  the  sprayer  tank  to  perform  this 

test. 

(Preferably  100  gallons  or  more.  The  larg er  the 

volume  of  water  used,  the  more  accurate  will  be  the 

calibration.)

2.  Start  sprayer  pump  and  turn  on  booms.  Run  enough 

water  to  purge  all  air  from  lines.  Turn  off  booms  but 

leave pump running.

3.  Turn  console  rotary  selector  to  the  VOLUME  po si tion. 

Select the counter (1-3) that you want to use. Press and 

hold the RESET button until the dis play reads 0 (about 2 

seconds).

4.  Turn  on  all  booms,  and  run  a  known  amount  of  water 

(preferably 100 gallons or more). 

*

5.  Turn  off  all  booms.  Compare  the  console’s  VOLUME 

reading  with  the  known  amount  of  water  run. 

See 

Illustration.

  If  the  two  amounts  are  within  one  or  two 

per cent, no fine tuning is required.  If the two amounts 

are more than two or three percent dif fer ent, con tin ue 

with the next step.

6.  With  the  console  still  in  the  VOLUME  position  and  in 

HOLD,  enter  calibration  (boom  switches  OFF,  hold  the 

CAL button until red warning light comes on; about one 

second). The dis play will show the flowmeter calibration 

value and the CAL icon. 

7.  Momentarily  press  the  CAL  button.    The  CAL  icon  will 

begin to flash and the total volume will be displayed.

8.  When the TOTAL VOLUME value is displayed, use the “+” or 

“-”  button  to  adjust  the  value  to  match  the  amount  of 

water run.

9.  Momentarily press the CAL button.  The word CAL and 

the  flowmeter  calibration  number  will  be  displayed.  

You will notice that the flowmeter calibration value has 

changed.  Write  down  the  new  flowmeter  calibration 

value. This is your “fine tuned” calibration value, keep it 

for future reference.

10.  Exit calibration by holding the “CAL” button until the red 

warning light goes out (about one second).

*  

The most accurate method to measure the volume of 

water run is to place a container under EVERY nozzle and 

add together the amount from each nozzle. This assures 

that  100  percent  of  the  water  is  collected  and  that  all 

nozzles are spraying equally. It is important to perform 

this  pro ce dure  at  a  flow  rate  similar  to  that  which  will 

be used in the field. It is also possible to disconnect the 

main boom line and run it to a large measuring container 

but a valve must be installed and properly adjusted to 

simulate actual field conditions.

WIDTH

CAL

FLOW

CAL

MIN

FLOW

TARGET

RATE

SPEED

CAL

TEST

SPEED

VOLUME /

MINUTE

DISTANCE

AREA /

HOUR

 VOLUME

 (1) (2) (3)

RATE

SPEED

AREA

(1) (2) (3)

TANK

CAL

RESET

MANAUTO

CALHOLD

 2  3  4  5

     

II

TANK

VOL

TANK

ALARM

RUN

HOLD

Calibration 

(cont)

Fine Tuning Flowmeter Calibration Value

Summary of Contents for FLOWTRAK II

Page 1: ...Application Monitor Reference M a n u a l...

Page 2: ...urself with this manual and the actual components before beginning Following the procedures described in this manual will ensure proper per for mance and help avoid problems or questions once you are...

Page 3: ...tend the term of the foregoing warranty period should the Buyer return completed warranty registration information with dated proof of purchase to the Seller within one 1 year from the original date o...

Page 4: ...PS 20 Factory loaded Calibration Values 20 Determining Speed Calibration 21 Drive Shaft Speed Sensor Calibration 21 Fine Tuning Speed Distance Cal Value 22 23 Entering Target Test Speed 23 Exiting Cal...

Page 5: ...monitors and displays WIDTH CAL FLOW CAL MIN FLOW TARGET RATE SPEED CAL TEST SPEED VOLUME MINUTE DISTANCE AREA HOUR VOLUME 1 2 3 RATE SPEED AREA 1 2 3 TANK CAL RESET CALHOLD 1 2 3 4 5 II TANK VOL TAN...

Page 6: ...nsor Cable with threaded sensor P N 13096 FM750 GFN Flowmeter P N 11501 Power Speed Flow RH Opt Harness P N 17194 2 2 2 2 2 2 2 C 15 3 Pin Extension Cable M P 150 P N 13207 B 14 Nylon cable ties 10 P...

Page 7: ...ension Cable M P 150 P N 13206 14 Nylon cable ties 5 P N 10045 5 Run Hold Sensor Cable P N 13226 Hardware Bag P N 13251 Speed Sensor Mounting Bracket P N 10013 Magnets 6 2 in hardware bag P N 10012 Va...

Page 8: ...8 FlowTrak II System Overview BLACK TIE SPEED FLOW VES RUN HOLD GREEN TIE YELLOW TIE GRAY TIE OPTIONAL CONTROL GND RED BLACK...

Page 9: ...WHT 20 GA BLK A B C D E F G H J K A B C D E F G H J K P N 17194 10 PIN METRI PACK TOWER 10 PIN METRI PACK 150 SHROUD 18 GA RED 18 GA RED 18 GA WHT 18 GA RED 18 GA BLK 18 GA WHT 18 GA RED 18 GA BLK 18...

Page 10: ...use bolts See Illustration 1 Illustration 1 Illustration 2 Put rubber washers on carriage bolts and put the bolts through the bracket holes from the inside out Loosely attach the mount knobs onto the...

Page 11: ...from wheel slip 2 Tractor vehicle or planter drive shaft This type of mounting is recommended for trucks four wheel drive tractors or other equipment that has poor or no access to a non driven wheel L...

Page 12: ...T SENSOR SENSOR BODY COLOR MAIN HARNESS TIE COLOR Speed Green Yellow Flow Green Green Run Hold Black Gray Vansco Radar Speed Sensor Speed Sensor Options In addition to the standard Hall effect magneti...

Page 13: ...llustration 6 Installing Flow Sensor Cable With the flowmeter in place install the flow sensor cable The flow sensor cable has a GREEN sensor body and mates with the 3 pin connector on the main harnes...

Page 14: ...he sensor When the mag net is away from the sen sor the con sole will be in HOLD and the area and distance counting functions will be disabled NOTE The run hold kit includes a 5 sensor cable and 10 ex...

Page 15: ...ONNECTION USER SUPPLIED RELAY CONTROL 12VDC NOMINAL MOTOR OR SOLENOID RELAY ORVALVE NOT SUPPLIED COIL 5 AMP MAX BLACK RED 2 PIN M P EXT CABLE GND VES YELLOWTIE GREENTIE RUN HOLD BLACKTIE GRAYTIE RED B...

Page 16: ...le in a cool dry location if it will not be used for an extended period of time such as during the off season As with any electronic equipment use care in cleaning so that water or other liquids do no...

Page 17: ...hour WIDTH CAL Used in calibration mode to enter the working width of your sprayer booms or other equipment SPEED Displays ground speed in miles per hour kilometers per hour SPEED CAL Used in calibra...

Page 18: ...d is displayed release the two keys To lock in English mode you must enter and exit cal i bra tion You must be in HOLD to enter Cal Press and hold the CAL key until CAL lights on the display The conso...

Page 19: ...ow Note this feature is inoperative if the system is set up in the Tank FILL mode See Special Calibration pages 25 26 and Tank fill Operation page 30 for setup and operation details for the Tank FILL...

Page 20: ...GPS Speed Astro II 5 189 48 46 56 SkyTrak 910 2 31 9 82 SkyTrak 1 50 38 58 94 Dickey john 210 53 42 00 John Deere In cab speed signal 197 50 44 70 Factory Loaded Calibration Values Calibration Factor...

Page 21: ...de the measured revolution by the number of magnets installed to get your starting SPEED CAL calibration value Once calibration of the system is complete this number should be fine tuned for optimum a...

Page 22: ...ect HOLD mode when the marker on the vehicle passes the ending flag to stop the distance counting function The console display should read HOLD See Illustration to the right Stop the vehicle in a leve...

Page 23: ...in gallons per minute li ters per minute based on the nozzles being used for the en tire boom on the sprayer DO NOT enter the actual flow of your spray application For example If the min i mum flow ra...

Page 24: ...still in the VOLUME position and in HOLD enter calibration boom switches OFF hold the CAL button until red warning light comes on about one second The dis play will show the flowmeter calibration valu...

Page 25: ...are the same as English units except Area is in thousands of square feet Use the and buttons to choose between EnG American English Units MEt Metric and TurF Turf units WIDTH CAL AREA 1 2 3 Material U...

Page 26: ...Turn rotary dial to display desired readout WIDTH CAL FLOW CAL MIN FLOW TARGET RATE SPEED CAL TEST SPEED VOLUME MINUTE DISTANCE AREA HOUR VOLUME 1 2 3 RATE SPEED AREA 1 2 3 TANK CAL RESET MAN 1 2 3 I...

Page 27: ...turn on When the amount pumped into the tank reaches the calibrated TANK VOLUME the Control Output automatically shuts off The display will show FULL and the HOLD icon If the RUN HOLD button is presse...

Page 28: ...if held for 2 seconds If the button is accidentally pressed the console will display CLEAr to alert the user that the counters will be cleared If the user continues to hold the button for 2 seconds CL...

Page 29: ...AREA counter and the 3 VOLUME counter whether the rotary switch is in the AREA or the VOLUME position If the button is released before 2 seconds have elapsed the counters will not be cleared and the C...

Page 30: ...y switch in any position FILL will ash if tank level is equal to or less than tank set point Fill tank and reset TANK counter by setting the rotary switch at the TANK position and pressing the button...

Page 31: ...READOUT OF GALLONS LITERS OR GALLONS LITERS PER MINUTE Check to see that the sprayer pump and equipment are operating properly If liquid is moving through the line check the flow sensor to be sure it...

Page 32: ...e jumper wire connect the ohmmeter to the pins of the dust cover with the jumper wire There should be continuity near zero ohms Troubleshooting cont Checking Individual Components 32 MAGNETIC HALL EFF...

Page 33: ...let of the main harness remote run hold cable grey tie Placing a clip lead or other jumper wire such as a paper clip bent in a U betweenpinsA blue andC violet ofthemainharness run hold connector grey...

Page 34: ...oo small Too much agitation Throttle range adjust or pressure relief valves Larger hoses Reduce agitation Adjust Pressure Speed and Spray Rate don t check out according to charts Inaccurate pressure r...

Page 35: ...d in other areas decrease to 15 GPA After checking the tip charts we find that a TK 5 Floodjet has a range of 14 9 to 30 GPA at 5 MPH According to the charts to get 30 GPA at 5 MPH with a TK 5 the pre...

Page 36: ...Appendices 36...

Page 37: ...3 8 locking nuts See Illustration below ATV Wheels Two mounting examples are illustrated 1 Using one cable tie ribbed side toward magnets secure two magnets to the wheel hub so they are exactly oppos...

Page 38: ...he SOUTH pole side of the magnet Transmission Transfer Case Drive Shaft Magnets Positioned 180 Apart to 6mm to 13mm Spacing Sensor Body Green Fasten Sensor Bracket with Existing Transmission Bolts or...

Page 39: ...ould spin freely If it does not spin freely remove the turbine wipe the shaft and try again If is still does not spin freely the shaft or bearings may have excessive wear Service may be necessary ASSE...

Page 40: ...Ground Common B A DICKEY johnRadarFordConnector DICKEY johnRadarCannonConnector DICKEY johnRadarAmpConnector In CabJohnDeereMetri PackConnector 8000 9000Series RavenRadarConxallConnector Magnavox Phil...

Page 41: ...eters 3 28 feet meters 1 09 yards kilometers 62 miles LAND MEASUREMENT square millimeters 0 00155 square inches square meters 10 764 square feet square meters 1 195 square yards hectares 2 47 acres sq...

Page 42: ...foot remote run hold sensor cable 01531 Speed sensor kit 01535 Remote run hold sensor kit 11501 FM750 GFN Flowmeter 10131 FN750 SS Flowmeter 17194 Power speed flow run hold option harness 10899 FM750N...

Page 43: ......

Page 44: ...i n U S A b y 111 East LeRay Ave Box 99 Eagle Lake MN 56024 0099 Toll Free 800 328 9613 507 257 3600 Fax 507 257 3001 www micro trak com trakmail micro trak com Copyright 2006 Micro Trak Systems Inc...

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