MICRO-EPSILON thermoMETER CTVideo Instruction Manual Download Page 1

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Instruction Manual

thermo

METER

CTVideo

CTVM-1L
CTVM-1H
CTVM-1H1

CTVM-2L
CTVM-2H
CTVM-2H1

CTVM-3L
CTVM-3H

CTVM-3H1
CTVM-3H2
CTVM-3H3

Summary of Contents for thermoMETER CTVideo

Page 1: ...Instruction Manual thermoMETER CTVideo CTVM 1L CTVM 1H CTVM 1H1 CTVM 2L CTVM 2H CTVM 2H1 CTVM 3L CTVM 3H CTVM 3H1 CTVM 3H2 CTVM 3H3...

Page 2: ...ON MESSTECHNIK GmbH Co KG K nigbacher Strasse 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon de www micro epsilon com Certified acc to DIN EN ISO 9001 2008 Infr...

Page 3: ...ification 13 2 4 Electrical Specification 14 2 5 Measurement Specification 15 2 5 1 CTVM 1 Models 15 2 5 2 CTVM 2 Models 16 2 5 3 CTVM 3 Models 17 3 Delivery 18 3 1 Unpacking 18 3 2 Storage 18 4 Optic...

Page 4: ...ms 37 9 4 Visor Options 40 9 5 Focusing and Video Sighting 41 9 6 Error Messages 42 10 Instructions for Operation 42 10 1 Cleaning 42 11 Software 43 11 1 Installation 43 11 2 System Requirements 43 11...

Page 5: ...A 1 Accessories 51 A 1 1 Air Purge Collar 51 A 1 2 Mounting Bracket 52 A 1 3 Water Cooled Housing 53 A 1 4 High Temperature Cable 53 A 1 5 Rail Mount Adapter for Controller 54 A 2 Factory Default Sett...

Page 6: ...thermoMETER CTVideo...

Page 7: ...ndicates a user tip Measure Indicates a hardware or a button menu in the software 1 2 Warnings Connect the power supply and the display output device in accordance with the safety regulations for elec...

Page 8: ...eep away from very strong EMF electromagnetic fields Damage to or destruction of the infrared sensor Avoid abrupt changes in operating temperature If this occurs allow 20 minutes for thermal stabiliza...

Page 9: ...ein The EC declaration of conformity is kept available according to EC regulation article 10 by the authorities responsible at MICRO EPSILON MESSTECHNIK GmbH Co KG K nigbacher Stra e 15 94496 Ortenbur...

Page 10: ...ions for safety and damage prevention for safety related applications 1 5 Proper Environment Protection class IP 65 Operating temperature Sensor 20 70 C 4 158 F 1 Controller 0 85 C 32 185 F Cable sens...

Page 11: ...Chap 12 5 The alignment of the sensor can be done with the integrated video sighting and crosshair laser aiming The sensor housing of the thermometer CTVideo sensor is made of stainless steel IP 65 N...

Page 12: ...CTVM 1H CTVM 1H1 CTVM 2L 250 bis 2000 C 1 6 m Metals and ceramic surfaces CTVM 2H CTVM 2H1 CTVM 3L 50 bis 1800 C 2 3 m Metals at low object tempera tures from 50 C CTVM 3H CTVM 3H1 CTVM 3H2 CTVM 3H3...

Page 13: ...asting zinc Dimensions 116 mm x 50 mm M48x1 5 89 mm x 70 mm x 30 mm Weight 600 g 420 g Cable length 3 m standard 5 m 10 m Cable diameter 5 mm Operating temperature cable Cable sensor controller max 80...

Page 14: ...K or alarm output Signal source object temperature Alarm output Open collector output at pin AL2 24 V 50 mA Output impedances mA max loop resistance 500 at 8 36 VDC mV min 100 K load impedance Thermo...

Page 15: ...3 Repeatability 1 0 1 of reading 1 C 3 Temperature resolution 0 1 C 3 Exposure time 90 signal 1 ms 4 Emissivity Gain 0 100 1 100 adjustable via programming keys or software Transmissivity 0 100 1 100...

Page 16: ...1 of reading 1 C 3 Temperature resolution 0 1 C 3 Exposure time 90 signal 1 ms 4 Emissivity Gain 0 100 1 100 adjustable via programming keys or software Transmissivity 0 100 1 100 adjustable via prog...

Page 17: ...ading 2 C 4 Repeatability 2 0 1 of reading 1 C 4 Temperature resolution 0 1 C 4 Exposure time 90 signal 1 ms 5 Emissivity Gain 0 100 1 100 adjustable via programming keys or software Transmissivity 0...

Page 18: ...SB interface cable 1 CompactConnect Software CD 1 Instruction manual Check the delivery for completeness and shipping damage immediately after unpacking In case of damage or missing parts please conta...

Page 19: ...ent error Consequently the spot should at all times have at least the same size like the object or should be smaller than that The following tables show the diameter of the measuring spot for some sel...

Page 20: ...distance mm 200 300 450 700 1100 1600 2500 5000 1L 2L CF optics D S 150 1 Spot size mm 0 6 0 8 1 0 1 2 1 4 1 7 Measurement distance mm 90 120 150 180 210 250 1H H1 2H H1 3H1 H3 SF optics D S 300 1 Sp...

Page 21: ...ther directly via the sensor thread or with help of the supplied mounting nut standard and fixed mounting bracket standard to a mounting device available Avoid mechanical violence on the sensor Destru...

Page 22: ...Page 22 Mechanical Installation thermoMETER CTVideo Fig 2 Dimensional drawing thermoMETER CTVideo sensor High temperature version Fig 3 Dimensional drawing controller...

Page 23: ...CTVideo Fig 4 Dimensional drawing mounting bracket adjustable in one axis TM FB CTL Fig 5 Mounting bracket i For an exact alignment of the sensor to the object please activate the integrated video an...

Page 24: ...onnector which is integrated in the sensors backplane The con nection to the controller is done by the blue sensor cable Cable lengths of 3 m 5 m and 10 m are available Fig 6 thermoMETER CTVideo stan...

Page 25: ...Page 25 Electrical Installation thermoMETER CTVideo Fig 8 thermoMETER CTVideo standard version Fig 9 thermoMETER CTVideo high temperature version...

Page 26: ...Alarm 2 Open collector output OUT TC Analog output thermocouple element J or K OUT mV mA Analog outputs object temperature mV mA F1 F3 Functional inputs GND Ground 0 V Fig 10 Opened con troller with...

Page 27: ...ly unit with an output voltage of 5 28 VDC which can supply 160 mA The ripple should be max 200 mV i Please use shielded cables only for all power supply and data lines The sensor shield has no to be...

Page 28: ...he wire isolation and tin the wire ends Place the pressing screw the rubber washer and the metal washers of the cable gland one after the other onto the prepared cable end see Fig 11 Spread the strand...

Page 29: ...is position the ground connections GND power supply outputs are connected with the ground of the electronics housing To avoid ground loops and related signal interferences in industrial environments i...

Page 30: ...s each Example EKJ0 0OUD 0A1B A17U 93OZ Block 1 Block 2 Block 3 Block 4 Block 5 For entering the code please press the and button by keeping it pushed and then the button The display shows HCODE and t...

Page 31: ...0 10 V OUT mV mA Current 0 20 mA OUT mV mA Current 4 20 mA OUT mV mA Thermocouple TCJ OUT TC Thermocouple TCK OUT TC i According to the chosen output signal there are different connection pins on the...

Page 32: ...re the range is scalable via software 0 10 V 40 900 C preset range 20 200 C F1 F3 digital Emissivity digital choice via table A non connected input represents F1 High F2 F3 Low High level 3 V 36 V Low...

Page 33: ...lector output at pin AL2 on the main board 24 V 50 mA From factory side the alarms are defined as follows Alarm 1 Norm closed Low Alarm Alarm 2 Norm open High Alarm Both of these alarms will have effe...

Page 34: ...tton and keep both pressed for approx 3 seconds The display will show RESET for confirmation Display Modus Example Adjustment Range S ON Laser Sighting On ON OFF 142 3C Object temperature after signal...

Page 35: ...g to the range of the selected output signal 5 00 Upper limit signal output 5 V According to the range of the selected output signal U C Temperature unit C C F 30 0 Lower alarm limit 30 C Depending on...

Page 36: ...parameters can be selected a change of parameters will have immediate effect If no key is pressed for more than 10 seconds the display automatically shows the calculated object temperature according t...

Page 37: ...ime is the time constant This function can be combined with all other post pro cessing functions The shortest value is 0 001 s and can be increased decreased only by values of the power series of 2 0...

Page 38: ...limit to a value upper limit the upper limit will be adjusted to lower limit 20 K automatically n 500 0 Setup of the upper limit of the temperature range The minimum difference between upper and lowe...

Page 39: ...ay board is used XHEAD Setup of the operating temperature compensation In dependence on the emissivity value of the object a certain amount of ambient radiation will be reflected from the object surfa...

Page 40: ...inent regulations according to DIN EN 60825 1 2007 on radiation safety of laser equipment must be fully observed at all times The laser can be activated deactivated via the programming keys on the uni...

Page 41: ...this circle is equivalent to the IR spot size By turning the focusing rotary button see Fig 17 clockwise you will change the focus in direction far By turning counterclockwise you will change the foc...

Page 42: ...temperature probe short circuit to GND 2 digit x0 No error x2 Object temperature too high x4 Sensor temperature too low x8 Sensor temperature too high xC Sensor temperature probe disconnected bn 10 In...

Page 43: ...e desktop and in the start menu If you want to uninstall the software from your system please use the uninstall icon in the start menu You will find a detailed software manual on the CD 11 2 System Re...

Page 44: ...ol off 12 2 Protocol All sensors of the thermoMETER CTVideo series are using a binary protocol Alternatively they can be switched to an ASCII protocol To get a fast communication the protocol has no a...

Page 45: ...inuously the flash mode can be switched off by using the following command Decimal 112 HEX 0x70 Data answer byte 1 Result 1 Data will be written into the flash memory 2 Data will not be written into t...

Page 46: ...emitted infrared radiation from an object The most important feature of infrared thermometers is that they en able the user to measure objects contactless Consequently these products help to measure...

Page 47: ...should be protected against reflecting radiation sources 13 2 Determination of Unknown Emissivity First determine the actual temperature of the measuring object with a thermocouple or contact sensor...

Page 48: ...ssivity tables see Chap A 3 see Chap A 4 These are average values only The actual emissivity of a material depends on the following factors Temperature Measuring angle Geometry of the surface flat con...

Page 49: ...damage resulting from abuse of the equipment and devices from forceful handling or installation of the devices or from repair or modifications performed by third parties No other claims except as war...

Page 50: ...90 info micro epsilon de www micro epsilon com For customers in USA applies Send the affected parts or the entire measuring system back to MICRO EPSILON USA 8120 Brownleigh Dr Raleigh NC 27617 USA Te...

Page 51: ...her contaminants in order to avoid reading errors These effects can be reduced by using an air purge collar i Make sure to use oil free technically clean air only The needed amount of air approximatel...

Page 52: ...e 52 Anhang Accessories thermoMETER CTVideo A 1 2 Mounting Bracket Fig 21 Mounting bracket adjustable in two axes TM AB CTL This adjustable mounting bracket allows an adjustment of the sensor in two a...

Page 53: ...without cooling For applications where the operating temperature can reach higher values the usage of the optional water cooled housing is recom mended operating temperature up to 175 C The sensor sho...

Page 54: ...l Mount Adapter for Controller With the rail mount adapter the CTVideo electronics can be mounted easily on a DIN rail TS35 according EN 50022 Fig 23 Rail mount adapter TM RAIL CTL All accessories can...

Page 55: ...adaptation at high signal edges Activation via software only see Chap A 5 Model M 1L M 1H M 1H1 M 2L M 2H M 2H1 M 3L M 3H Lower limit temperature range C 485 650 800 250 385 490 50 100 Upper limit te...

Page 56: ...00 250 Upper limit temperature range C 1000 1500 1800 Lower limit signal output C Normally closed 350 550 750 Upper limit signal output C Normally open 600 1000 1200 Lower limit signal output 0 V Lowe...

Page 57: ...1 Roughened 0 2 0 8 0 2 0 6 0 1 0 4 0 1 0 3 Oxidized 0 4 0 4 0 2 0 4 0 2 0 4 Brass Polished 0 35 0 01 0 05 0 01 0 05 0 01 0 05 Roughened 0 65 0 4 0 3 0 3 Oxidized 0 6 0 6 0 5 0 5 Copper Polished 0 05...

Page 58: ...0 3 0 25 0 2 Oxidized 0 9 0 7 0 9 0 65 0 95 0 6 0 95 Lead Polished 0 35 0 05 0 2 0 05 0 2 0 05 0 1 Roughened 0 65 0 6 0 4 0 4 Oxidized 0 3 0 7 0 2 0 7 0 2 0 6 Magnesium 0 3 0 8 0 05 0 3 0 03 0 15 0 02...

Page 59: ...35 0 2 0 9 0 15 0 8 0 1 0 8 Heavy plate 0 5 0 7 0 4 0 6 Cold rolled 0 8 0 9 0 8 0 9 0 8 0 9 0 7 0 9 Oxidized 0 8 0 9 0 8 0 9 0 7 0 9 0 7 0 9 Tin Non oxidized 0 25 0 1 0 3 0 05 0 05 Titanium Polished...

Page 60: ...sponse 1 0 m 2 3 m 5 1 m 8 14 m Asbestos 0 9 0 8 0 9 0 95 Asphalt 0 95 0 95 Basalt 0 7 0 7 Carbon Non oxidized 0 8 0 9 0 8 0 9 0 8 0 9 Graphite 0 8 0 9 0 7 0 9 0 7 0 9 Carborundum 0 95 0 9 0 9 Ceramic...

Page 61: ...thermoMETER CTVideo Material Typical emissivity Spectral response 1 0 m 2 3 m 5 1 m 8 14 m Plastic 50 m Non transparent 0 95 0 95 Rubber 0 9 0 59 Sand 0 9 0 9 Snow 0 9 Soil 0 9 0 98 Textiles 0 95 0 95...

Page 62: ...tage of the average function is that fast temperature peaks which are caused by dynamic events are subjected to the same averaging time Therefore those peaks can only be seen with a delay on the signa...

Page 63: ......

Page 64: ...N MESSTECHNIK GmbH Co KG K nigbacher Str 15 94496 Ortenburg Germany Tel 49 0 8542 168 0 Fax 49 0 8542 168 90 info micro epsilon de www micro epsilon com X9751322 B011045HDR X9751322 B01 MICRO EPSILON...

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