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MICRO-EPSILON 7112015, Operating Instructions Manual

The MICRO-EPSILON 7112015 Operating Instructions Manual is a crucial resource for users of this innovative product. Providing comprehensive guidance and helpful instructions, this manual is available for download free of charge from our website. Equip yourself with this essential manual at manualshive.com to maximize your product experience.

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optoNCDT ILR2250

Contents

1. Safety ........................................................................................................................................ 5

1.1 

Symbols Used ................................................................................................................................................. 5

1.2 Warnings .......................................................................................................................................................... 5

1.3 

Notes on CE Marking ...................................................................................................................................... 6

1.4 

Intended Use ................................................................................................................................................... 6

1.5 

Proper Environment ......................................................................................................................................... 6

2. 

Laser Safety .............................................................................................................................. 7

3. 

Functional Principle, Technical Data ....................................................................................... 8

3.1 

Short Description ............................................................................................................................................. 8

3.2 

Measuring Principle ......................................................................................................................................... 8

3.3 

Term Definitions, Analog Output Displacement .............................................................................................. 8

3.4 

Technical Data ................................................................................................................................................. 9

4. Delivery ................................................................................................................................... 10

4.1 

Unpacking/Included in Delivery .................................................................................................................... 10

4.2 Storage .......................................................................................................................................................... 10

5. 

Installation and Assembly ...................................................................................................... 11

5.1 

Notes for Operation ....................................................................................................................................... 11

5.1.1 

Reflectance of Target Surface  ..................................................................................................... 11

5.1.2 

Laser Spot Diameter, Min. Target Size ......................................................................................... 11

5.1.3 Interferences ................................................................................................................................. 12

5.1.3.1 

Ambient Light ............................................................................................................ 12

5.1.3.2 

Thermal Influences ................................................................................................... 12

5.1.3.3 

Mechanical Vibrations  .............................................................................................. 12

5.1.3.4 

Motion Blur  ............................................................................................................... 12

5.1.3.5 

Angular Influences  ................................................................................................... 12

5.2 

Mechanical Fastening .................................................................................................................................... 13

5.2.1 

Sensor Mounting .......................................................................................................................... 13

5.2.2 

Start of Measuring Range............................................................................................................. 14

5.2.3 

Reflector Installation ..................................................................................................................... 14

5.3 

Display Elements ........................................................................................................................................... 14

5.4 

Electrical Connections ILR2250-100 ............................................................................................................. 15

5.4.1 

Connection Options ..................................................................................................................... 15

5.4.2 

Pin Assignment ............................................................................................................................. 16

5.4.3 

Supply voltage .............................................................................................................................. 17

5.4.4 

Analog output ............................................................................................................................... 17

5.4.5 

RS422 (with IF2001/USB Converter) ............................................................................................ 18

5.4.6 

Trigger Input  ................................................................................................................................ 18

5.4.7 

Switching Output  ......................................................................................................................... 19

5.5 

Electrical Connections ILR2250-100-IO ........................................................................................................ 20

5.5.1 

Connection Options ..................................................................................................................... 20

5.5.2 

Pin Assignment ............................................................................................................................. 20

5.5.3 

Supply Voltage ............................................................................................................................. 21

6. 

Operation ILR2250-100 .......................................................................................................... 22

6.1 

Getting Ready for Operation ......................................................................................................................... 22

6.2 

Operation using sensorTOOL  ...................................................................................................................... 22

6.3 

Data Acquisition, Presets ............................................................................................................................... 24

6.4 

ROI Masking .................................................................................................................................................. 24

6.5 Triggering ....................................................................................................................................................... 25

6.5.1 General ......................................................................................................................................... 25

6.5.2 

Triggering Measured Value Acquisition ....................................................................................... 26

6.5.3 

Triggering Measured Value Output .............................................................................................. 26

6.6 

Analog output ................................................................................................................................................ 27

6.6.1 Scaling .......................................................................................................................................... 27

6.6.2 

Calculating Measured Value from Current Output ....................................................................... 27

6.7 

Switching Outputs, Limit Value Monitoring ................................................................................................... 28

6.8 

Measured Value Holding Mode, Error Handling ........................................................................................... 29

6.9 

System Settings ............................................................................................................................................. 30

6.9.1 

Saving the Settings....................................................................................................................... 30

6.9.2 Language ...................................................................................................................................... 30

7. 

Operation ILR2250-100-IO ..................................................................................................... 31

7.1 

Getting Ready for Operation ......................................................................................................................... 31

7.2 

Operation using IO-Link ................................................................................................................................ 31

7.3 

Process Data .................................................................................................................................................. 31

7.4 

Device Data .................................................................................................................................................... 31

8. 

RS422 Digital Interface .......................................................................................................... 32

8.1 

Preliminary Remarks ...................................................................................................................................... 32

8.2 

Measurement Data Format ............................................................................................................................ 32

8.3 

Resetting the Baud Rate ................................................................................................................................ 33

Summary of Contents for 7112015

Page 1: ...ILR2250 100 ILR2250 100 IO Operating Instructions optoNCDT ILR2250 ...

Page 2: ...g device Non contact laser optic distance sensor MICRO EPSILON Eltrotec GmbH Manfred Wörner Straße 101 73037 Göppingen Germany Tel 49 0 7161 98872 300 Fax 49 0 7161 98872 303 e mail info micro epsilon de www micro epsilon com ...

Page 3: ...nnection Options 15 5 4 2 Pin Assignment 16 5 4 3 Supply voltage 17 5 4 4 Analog output 17 5 4 5 RS422 with IF2001 USB Converter 18 5 4 6 Trigger Input 18 5 4 7 Switching Output 19 5 5 Electrical Connections ILR2250 100 IO 20 5 5 1 Connection Options 20 5 5 2 Pin Assignment 20 5 5 3 Supply Voltage 21 6 Operation ILR2250 100 22 6 1 Getting Ready for Operation 22 6 2 Operation using sensorTOOL 22 6 ...

Page 4: ...gering 41 A 1 4 1 TRIGGER 41 A 1 4 2 TRIGGERAT 41 A 1 4 3 TRIGGERLEVEL 42 A 1 4 4 TRIGGERCOUNT 42 A 1 4 5 TRIGGERSW 42 A 1 5 Interfaces 42 A 1 5 1 BAUDRATE 42 A 1 5 2 ERROROUT1 2 3 Activating Switching Output 42 A 1 5 3 ERRORLEVELOUT1 2 3 42 A 1 5 4 ERRORLIMITCOMPARETO1 2 3 42 A 1 5 5 ERRORLIMITVALUES1 2 3 43 A 1 5 6 ERRORHYSTERESIS1 2 3 43 A 1 5 7 ERROROUTHOLD 43 A 1 5 8 OUTHOLD Error Handling 43...

Page 5: ...tion of the sensor Avoid shocks and impacts to the sensor Damage to or destruction of the sensor The supply voltage must not exceed the specified limits Damage to or destruction of the sensor Install the sensor on a flat surface using only the mounting holes threaded holes provided any type of clamping is not permitted Damage to or destruction of the sensor Protect the cables against damage Damage...

Page 6: ...used for Distance displacement and position measurement Monitoring quality and checking dimensions The system must only be operated within the limits specified in the technical data see Chap 3 4 The system must be used in such a way that no persons are endangered or machines and other material goods are damaged in the event of malfunction or total failure of the system Take additional precautions ...

Page 7: ...laser radiation i e exposure times of up to 0 25 s Class 2 laser devices may therefore be used without further protective measures if you do not intentionally look into the laser beam or into specular reflected radiation for more than 0 25 s Because the presence of the eyelid protective reflex should not normally be assumed one should deliberately close the eyes or turn away immediately if the las...

Page 8: ...started in various ways A command can be sent by a PC or another control unit via a serial RS422 interface External triggering Using the autostart function 3 2 Measuring Principle Light in the visible wavelength range is modulated with suitably chosen frequencies such that the exact distance can be derived from the multiple of the relevant modulation wavelength contained in the distance to be meas...

Page 9: ...ies for connection cable Supply signal 5 pin M12 screw plug connection see accessories for connection cable Mounting Screwing and adjustment on sensor base plate Temperature range Storage 25 70 C non condensing Operation 10 50 C non condensing Shock DIN EN 60068 2 29 15 g 6 ms in 3 axes in 3 directions 1000 shocks each Vibration DIN EN 60068 2 6 15 g 10 500 Hz in 3 axes 10 cycles each Protection c...

Page 10: ...C1100 0 3 IO Link adapter cable included with ILR2250 100 IO Carefully remove the components of the measuring system from the packaging and ensure that the goods are for warded in such a way that no damage can occur Check the delivery for completeness and shipping damage immediately after unpacking If there is damage or parts are missing immediately contact the manufacturer or supplier Optional ac...

Page 11: ... the color of the measurement target Color impression Reflection Maximum range Comparable material Black 6 15 30 meters Cardboard paper fabric felt Gray 30 50 70 meters Concrete gray hall wall White 80 90 100 meters White paper light wall Reflector 100 150 meters ILR RF210 reflector film The AUTO Measurement mode is recommended for dark reflective and far away targets This measurement mode optimiz...

Page 12: ... required to achieve uniform temperature distribution in the sensor Rapid temperature changes are not detected immediately due to the damping effect of the sensor s heat capacity 5 1 3 3 Mechanical Vibrations If a high degree of accuracy or a long range is required the sensor and target must be mounted on a stable surface that is damped against vibrations 5 1 3 4 Motion Blur A constant travel move...

Page 13: ...ht be inaccurate Bolt connection 1 Bolt length Screwing depth Number Screw Torque 5 mm Min 10 mm 4 M4 ISO 4762 A2 1 7 Nm for strength class 70 2 3 Nm for strength class 80 Fig 6 Installation conditions i Mount the sensor only to the existing through bores on a flat surface Any type of clamping is not permitted Never exceed the specified torques 102 4 0 53 2 1 65 2 6 29 1 1 29 1 1 5 20 70 2 8 50 2 ...

Page 14: ...st possible point from the reflector Check that the measurement laser is pointing at the center of the reflector and adjust if necessary The center of the spot must be in the center of the reflector over the entire measuring range Target reflector and sensor can only be tilted by at most 5 relative to one another 5 3 Display Elements LED Function Display Status LEDs Out 1 3 LED SIGNAL LED Power Ou...

Page 15: ...2004 USB PC1100 x Direct connection PLC IF2001 USB IF2008 ETH PC1100 x Sensor supply is done by peripheral 12 000 mA 57 000 m Display Fig 9 Connection examples for ILR2250 The various peripheral devices can be connected to the sensor The IF2001 USB IF2004 USB and IF2008 ETH converters also supply the supply voltage 24 V DC to the sensor The voltage supply for the converters is provided for example...

Page 16: ...Power supply and signal socket M16x0 75 12 pin Pin Wire color Explanation RX A White RS422 input symmetrical Internally terminated with 120 Ohm RX B Brown TRIG C Green Switching input Trigger input t i 2 ms I OUT D Yellow Analog output 4 20 mA TX E Gray RS422 output symmetrical Receiver terminated with 120 Ohm TX F Pink U B G Red Supply voltage 10 30 VDC typ 24 VDC OUT1 H Black Switching output 1 ...

Page 17: ...rrent output of 4 20 mA i The output may not be used continuously in short circuit operation without a load resistor Continuous short circuit operation leads to thermal overloading and thus causes the output to switch off automati cally Connect the D yellow and J purple inputs on the sensor to a measuring device D Iout J ILR2250 G L 10 30 VDC RL Ri CI Sensor Pin PC1100 x cable color Comments D Yel...

Page 18: ...r Terminal PLC IF2001 USB Converter from MICRO EPSILON Symmetrical differen tial signals accord ing to EIA 422 not electrically separated from the voltage supply Use a shielded cable with twisted wires e g PC1100 x Pin Cable color Cable PC1100 x Function Function A White Rx Tx B Brown Rx Tx E Gray Tx Rx F Pink Tx Rx J Purple GND GND Fig 13 Crossed data lines on receive and transmit side 5 4 6 Trig...

Page 19: ...Chap 6 7 NPN U RL H OUT1 2 3 H K M PNP OUT1 2 3 H K M UB Push Pull UB OUT1 2 3 H K M RL The outputs are not electrically separated The outputs are resistant to short circuits HT logic I max 50 mA U H max 36 V saturation voltage at I max 50 mA Low side 1 V output GND at 50 mA High side 1 V output U B at 50 mA Fig 15 Basic circuit for switching output Switching behavior Name Output active error Outp...

Page 20: ...orresponding cable socket with a shielding ring as the counterpart The PC1100 0 3 IO Link adapter cable included consists of a 12 pin cable socket sensor connection a 5 pin cable connector PC1000 x IO Link connection The optionally available PC1000 x IO Link extension cable contains an M12 plug or socket at both ends Both cables can be used with drag chains and have the following bend radii 22 mm ...

Page 21: ... brown and L blue inputs on the sensor to a 24 V power supply ILR2250 G L 10 30 VDC Sensor PC1100 0 3 IO Link adapter PC1000 x IO Link Explanation Pin Pin 12 poles Pin 5 poles Pin Wire color G G 1 1 Brown U B L L 3 3 Blue Supply ground Fig 19 Supply voltage connection Voltage supply only for measuring devices not to be used for drives or similar sources of impulse interference at the same time MIC...

Page 22: ...e measurements via the analog output i The sensor can be put in an autostart state To do this all desired parameters must be set and saved on the sensor If the sensor is then switched off during an active measurement it immediately resumes the saved measurement task once the power supply is connected again If the POWER LED is off no power is being supplied 6 2 Operation using sensorTOOL The sensor...

Page 23: ...2250 100 optoNCDT ILR2250 Fig 21 Measurement view in the sensorTOOL program You can access the functions e g triggering switching outputs and analog output via the Settings tab Fig 22 Settings tab in the sensorTOOL program ...

Page 24: ... in the event of distance changes The measured values are output at 20 Hz Precise Preset for highest precision Provides precise distance measurements on highly reflective targets The measured values are output at 20 Hz Switch to the Settings Data acquisition menu and select the desired measurement mode Fig 23 Data acquisition menu for selecting measurement mode etc 6 4 ROI Masking Masking defines ...

Page 25: ...e Pulse Edge Software None Selection for the desired type of triggering Pulse level triggering Edge edge triggering or pure Software triggering None no triggering continuous measured value output Level High Low With edge triggering and High rising edge With edge triggering and Low falling edge Moment Input Output Defines type of triggering Input data acquisition output data output Number Value For...

Page 26: ...nuous measured value output The measured value output can also be stopped using a command 6 5 2 Triggering Measured Value Acquisition Measured value acquisition triggering processes measurements that are taken after the trigger event Previously ac quired measured values are discarded Acquisition triggering therefore has a direct impact on the further processing of measured values The sensor correc...

Page 27: ...A 4 mA Target Measuring range MR SMR EMR Distance Distance Signal 20 mA 3 mA 4 mA Signal 20 mA 3 mA Standard characteristic User defined characteristic min distance max distance Fig 28 Scaling the analog signal 6 6 2 Calculating Measured Value from Current Output Current output Variables Value range Formula I OUT Current in mA 4 20 Measuring range d MR IOUT 4 16 MR Measuring range in mm 150000 1 d...

Page 28: ... value is exceeded Range check Lower Upper Both Lower Check if measured value below limit Upper Check if measured value above limit Both Check if measured value above or below limit Upper limit in mm Value Sets the upper limit value for the switching output Lower limit in mm Value Sets the lower limit value for the switching output Hysteresis in mm Value Value by which the measured value must be a...

Page 29: ...nction You will need to set the values for the upper and lower limit to the value for the SMR and EMR the hyster esis value is not taken into account If you want to monitor whether the target leaves the region of interest min and max you can do this using the Limit function You will need to set the values for the upper and lower limit to the min and max values the hysteresis value is not taken int...

Page 30: ...will be available again the next time you switch on the sensor Switch to the Settings Environment menu and click on the button Fig 31 Settings menu with the Save button 6 9 2 Language The following languages are available in the sensorTOOL German English Chinese Korean Japanese Switch the language in the menu bar Fig 32 Language selection in the menu bar ...

Page 31: ...this purpose connect the sensor with a suitable IO Link master IO Link specification V 1 1 Minimum cycle time 4 0 ms COM2 Transmission speed COM2 38 4 kBaud Process data width 32 bit output from device to master Process data type Mixed 27 bit integer 3 Boolean Parameterization server function data storage Yes Fig 33 IO Link interface properties 7 3 Process Data The factory settings ensure that the...

Page 32: ...e of the measured value Description Bit 7 order bit Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0 LSB Timestamp 1 D6 D5 D4 D3 D2 D1 D0 1 D13 D12 D11 D10 D9 D8 D7 1 D20 D19 D18 D17 D16 D15 D14 MSB Timestamp 0 D27 D26 D25 D24 D23 D22 D21 LSB Distance 1 D6 D5 D4 D3 D2 D1 D0 1 D13 D12 D11 D10 D9 D8 D7 1 D20 D19 D18 D17 D16 D15 D14 MSB Distance 0 D27 D26 D25 D24 D23 D22 D21 Footer 0 0 0 1 Change 0 0 Overfl...

Page 33: ...O EPSILON which is connected to the sensor via the PC1100 x standard cable also optional is suitable for data exchange with a PC see Chap A 1 The IF2008 ETH is suitable for recording data in a syn chronized manner from multiple sensors You can find more information in the descriptions of the IF2008 ETH interface card and the relevant MEDAQLib driver program You can find the current program routine...

Page 34: ...aser sensors into existing or cli ent owned software in conjunction with an IF2001 USB 1 channel converter and PC1100 x connection cable the IF2001 USB 4 channel converter and PC1100 x connection cable the IF2008 ETH and PCE2250 x connection cable MEDAQLib contains a DLL that can be imported into C C VB Delphi and many other programs takes care of data conversion for you works regardless of the ty...

Page 35: ...ial indirect or incidental damage In the interest of further develop ment Micro Epsilon reserves the right to make design changes without notification For translations into other languag es the German version shall prevail 12 Service Repair If the sensor or sensor cable is defective If possible save the current sensor settings in a parameter set see Save parameters to a file to reload them into th...

Page 36: ...10 20 25 30 40 50 m long with open ends not tin plated PC1100 90 x 1 Supply output cable x m long for optoNCDT ILR2250 series with 90 angle socket M16 12 pin plug 3 5 10 20 30 40 m long with open ends not tin plated PCF2250 3 IF2004 Supply output cable 3 m long for 4 channel IF2004 USB converter with M16 connector and 15 pin Sub HD plug PCE2250 x Supply output cable x m long for 8 channel IF2008 E...

Page 37: ...x Analog output scaling 50 mm min 8000 mm max Trigger Inactive RS422 Timestamp and distance value Switching output 1 2 3 Inactive Output level push pull Range check both Lower limit 0 0 mm Upper limit 150000 0 mm Hysteresis 0 0 mm Signal level hold 1 ms A 2 2 ILR2250 100 IO Preset Automatic Transmission speed COM2 38 4 kBaud Laser Measure Region of interest 0 0 mm min 150000 0 mm max ...

Page 38: ...n be set to the value a or b P1 P2 Both parameters P1 and P2 must be set P1 P2 P3 The parameters P1 P2 and P3 can be set whereby P2 can only be set if P1 is set and P3 can only be set if P1 and P2 are set a Parameter value is within a value range of to see parameter description Parameter values without angle brackets can only be discrete values see parameter description Round brackets should be in...

Page 39: ...on rate of RS422 Chap A 3 5 2 ERROROUT1 2 3 Activate switching outputs Chap A 3 5 3 ERRORLEVELOUT1 2 3 Output level of switching outputs Chap A 3 5 4 ERRORLIMITCOMPARETO1 2 3 Switching output monitoring function Chap A 3 5 5 ERRORLIMITVALUES1 2 3 Switching output limit value Chap A 3 5 6 ERRORHYSTERESIS1 2 3 Switching output hysteresis value Chap A 3 5 7 ERROROUTHOLD Min switching time of active s...

Page 40: ...ssage execution rejected ddd Error code Format explanation Grouping Optional parameters Placeholders Alternative If a parameter contains spaces they must be placed in quotation marks Examples a b Use a or b a b Both parameters are required a b c Non fixed number of parameters a a b or a b c A 3 3 2 GETINFO Sensor Information GETINFO Request sensor information Output see example below GETINFO Name ...

Page 41: ...50000 0 TRIGGERLEVEL HIGH ERRORLIMITVALUES3 0 0 150000 0 ERROROUT1 NONE ERROROUTHOLD 0 ERROROUT2 NONE OUTHOLD NONE ERROROUT3 NONE MEASSETTINGS PRESETMODE AUTO ERRORLEVELOUT1 PUSHPULL GETOUTINFO_RS422 TIMESTAMP DIST1 ERRORLEVELOUT2 PUSHPULL ERRORLEVELOUT3 PUSHPULL A 3 3 7 PRINT ALL PRINT ALL This command combines the two GETINFO and PRINT commands In addition to the current measurement settings the...

Page 42: ...ut is not active TEACH Switching output responds if an error current of approx 3 mA is output LIMIT Switching output responds if the upper limit is exceeded or the lower limit is undershot A 3 5 3 ERRORLEVELOUT1 2 3 ERRORLEVELOUT1 NPN PNP PUSHPULL PUSHPULLNEG ERRORLEVELOUT2 NPN PNP PUSHPULL PUSHPULLNEG ERRORLEVELOUT3 NPN PNP PUSHPULL PUSHPULLNEG Selection of output level for the error outputs NPN ...

Page 43: ... time period begins when the limit value is exceeded time Value range between 0 and 10000 ms A 3 5 8 OUTHOLD Error Handling OUTHOLD NONE 0 count Sets the measured value output behavior in the event of an error NONE Last measured value not held error value output 0 Last measured value held indefinitely count Last measured value held for n measurement cycles afterwards an error value is output n 1 2...

Page 44: ... place upper Value range between SMR and EMR mm one decimal place A 3 7 Data Output A 3 7 1 OUTPUT OUTPUT NONE RS422 RS422_ASCII Output of measurement results to serial interface NONE No output of measured values RS422 Binary output of measured values via RS422 RS422_ASCII Output of measured values via RS422 using ASCII A 3 7 2 GETOUTINFO_RS422 Data Selection Query GETOUTINFO_RS422 The command lis...

Page 45: ...odule communication E187 Distance not in measurement range E188 Temperature too high E189 Temperature too low E190 Signal too low or distance not in range E191 Signal too high E192 Signal too noisy E193 Laser module voltage too low E194 Signal too unstable E195 Laser not in measurement mode E196 Temperature gradient too high E204 Invalid character in input E210 Unknown command keyword E214 Entered...

Page 46: ...Wörner Straße 101 73037 Göppingen Germany Tel 49 0 7161 98872 300 Fax 49 0 7161 98872 303 info micro epsilon de www micro epsilon com Your local contact www micro epsilon com contact worldwide X9751422 B012061MSC MICRO EPSILON MESSTECHNIK ...

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