MGS HBM 15 Operating Manual Download Page 2

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24.11.14 / V 01.0-EN

Imprint

Company:

MGS –Milling & Grinding –Systems GmbH

Adresse:

Schwalbenweg 2

66620 Nonnweiler-Braunshausen

Phone:

+49-(0)6873 / 6690021

Fax.:

+49-(0)6873 / 6690020

Mail:

[email protected]

Mobile:

+49 -(0)160-7742434

Internet:

www.mgs-maschinen.de

Managing Director:

Guido Schnur

Entry in Commercial Register:

HRB 101 269

Amtsgericht Saarbrücken

VAT Identification Number:

DE 291 965 479

Relevant chamber:

Arbeitskammer des Saarlandes

Summary of Contents for HBM 15

Page 1: ...24 11 2014 V 01 0 EN 1 Reference Hand guided Milling Machine Short Term HBM 15 Documentation starting with A04 015 0001 Operating Manual Hand guided Milling Machine HBM 15 ...

Page 2: ...shausen Phone 49 0 6873 6690021 Fax 49 0 6873 6690020 Mail info mgs maschinen de Mobile 49 0 160 7742434 Internet www mgs maschinen de Managing Director Guido Schnur Entry in Commercial Register HRB 101 269 Amtsgericht Saarbrücken VAT Identification Number DE 291 965 479 Relevant chamber Arbeitskammer des Saarlandes ...

Page 3: ...nical data 9 Operating 10 Vibration measurement 14 Duty cycle 15 Setting and adjustment of bevel size 16 Standard milling machine 17 Indexable cutting inserts for bevels 22 Indexable cutting inserts for radius 23 Setting and adjustment of radius 24 Operating of the machine 26 Schedule of maintenance 28 Service 29 Parts list gear 33 Parts list motor 35 Warranty conditions 37 EC Declaration of confo...

Page 4: ...ing of the machine will prevent accidents reduce costs and im prove the quality of your work piece Before being packed and delivered to you the machine has been closely tested and checked In order to be able to help you as fast and efficient as possible we would ask you to kindly indicate the MGS machine identification number in any case This number is to be found in the supplied operating manual ...

Page 5: ...below must be taken by the operator in any case to avoid improper handling of the machine or to prevent accidents Installation The machine must only be connected to the voltage indicated on the machine s label Danger to life from electrocution Before starting maintenance work disconnect the machine from the power plug The machine has to be unplugged and volt free Before each use check plug cable a...

Page 6: ...ed Use impact protection Risk of injury from ejected indexable inserts Use only original MGS inserts and clamping screws Tighten the clamp screws with 3 4 Nm torque Health risk in case of inhaling cutting oil Sufficient venting is essential for working with cutting oil Do not inhale arising vapors Improper use can damage equipment and property Risk of machine being damaged or destroyed Do not lift...

Page 7: ...case of working on bore holes or channels c Bore Diameter or Inner Radius In order to avoid a hooking of the cutting plates on starting the beveling of bore holes the bore hole should always be at least 1 5 fold of the guide bearing In case of guide bearing of 45 milling machine the bore diameter is thus 30 mm x 1 5 45 mm Considering sufficient inner radius for beveling of inner radius is also ver...

Page 8: ...lling machine HBM 15 is an electrically powered machine for the working of work pieces made of Steel cast steel fine grained steel stainless steel aluminium aluminium alloys brass and plastics The machine is designed for industrial use in industry and small trade for preparing K V X and Y shaped welding grooves for creating visible edges in plant tool and mechanical engineering for edge rounding t...

Page 9: ...e weight 9 9 kg Bevel width material dependent aluminium 1 15 mm steel 1 15 mm stainless steel 1 10 mm Minimum thickness of work piece 3 mm Smallest contour radius at 30 26 mm at 45 23 mm at 60 27 mm Smallest bore diameter at 30 39 mm at 45 45 mm at 60 53 mm Edge radius 3 4 mm Subject to technical modifications and or amendments by the manufacturer Technical Data ...

Page 10: ...illing head conus is a precision bearing In order to prevent it from being damaged always handle with greatest care Remove the axis with the guide bearings by means of the hex key SW6 on locking the shaft by the locking button Then loosen and remove the secure screw of the cutting tool with the hex key SW5 and take it off For all maintenance machine must be disconnected from the power supply syste...

Page 11: ... into the milling head perhaps a slight screwing up may be helpful as necessary so that the upper marking will be flush with the milling head Subsequently turn the ball ramp to the left until you can feel a firm resis tance It is possible that the ball ramp already is on block at the cutting tool due to the clockwise rotation of the drive shaft 10 b Now turn the ball ramp to the left until the mil...

Page 12: ... machine for another new cutting tool turn the ball ramp with the hex key SW6 upper marking to the right until it is fixed Thus the machine is ready for a change of the milling head 10 e The conus bearing of the shaft and the conus should be cleaned by dry and lint free cloth Afterwards put the new milling head with the conus into the drive shaft and secure it with the hexagon bolt 12 9 which you ...

Page 13: ...when changing the indexable cutting inserts In order to change the cutting inserts which can be used with the edge milling machine HBM 15 kindly proceed as follows Place the machine on the upper surface and turn the guiding plate downwards as much as necessary to get the cutting inserts totally free so that you can turn them easily or exchange them Always use a Torx T15 We recommend to change defe...

Page 14: ...se level aB 3 Total value of vibration Vector sum of three directions Unit Value DIN 6075 Vibration emission value ah m s 4 Uncertainty K for vibration emission value m s 1 5 Note The measurements were performed on a technically comparable machine Advice The above mentioned measured values depend on material and application and can therefore be exceeded In case bevels wider than admissible are wor...

Page 15: ... terial or blunt cutting inserts this cooling is no longer sufficient and there is the risk that the isolation of the armature winding is damaged which might lead to short circuit Thus take care that the bevel adjustment is not too high In case of large bevels it is better to work a bevel in several strokes This also involves that there is less vibration leading to less stress on the person workin...

Page 16: ... adjust very precisely the hight Therefor open the clamp and rotate the guide bell to the desired scale level Then close the clamp and the height adjustment is complete After adjusting customize a sample pie ce and check the dimensions Due to manufacturing tolerances a readjustment may be necessary Bevel width at angle Bevel height 30 45 60 1 1 2 1 4 2 2 2 3 2 8 4 3 3 5 4 2 6 4 4 6 5 7 8 5 5 8 7 1...

Page 17: ...4 3 Locking screw M6 x 45 12 9 1 0101 313 108 4 Milling axis FA 15 1 0101 113 2 5 Bearing 6300 2ZR Ø 35 0 2 0101 313 109 6 Locking ring 471 10x1 1 0101 313 111 The positions 2 and 6 are delivered in packaging unit of 10 pieces Milling head units are always delivered without indexable inserts Milling head unit completely mounted Description Short description Number Order No Milling head unit 30 HBM...

Page 18: ...01 313 71 6 Distance H15 45 10x16x4 1 0101 313 114 7 Shim ring 10x16x0 2 1 0101 313 115 8 Locking ring 471 10x1 1 0101 313 111 The positions 2 7 and 8 are delivered in packaging unit of 10 pieces Milling head units are always delivered without indexable inserts Listed parts available separately as spare parts Milling head unit completely mounted Description Short description Number Order No Millin...

Page 19: ...01 313 71 7 Sleeve H15 R3 5 1 0101 313 116 8 Distance H15 45 10x16x4 1 0101 313 113 9 Shim ring 10x16x0 2 1 0101 313 115 10 Locking ring 471 10x1 1 0101 313 111 The positions 2 5 9 and 10 are delivered in packaging unit of 10 pieces Milling head units are always delivered without indexable inserts Listed parts available separately as spare parts Milling head unit completely mounted Description Sho...

Page 20: ...g 6200 2ZR Ø 30 0 2 0101 313 71 7 Sleeve H15 R4 6 1 0101 313 117 8 Distance H15 45 10x16x4 1 0101 313 113 9 Shim ring 10x16x0 2 1 0101 313 115 10 Locking ring 471 10x1 1 0101 313 111 The positions 2 5 9 and 10 are delivered in packaging unit of 10 pieces Milling head units are always delivered without indexable inserts Listed parts available separately as spare parts Milling head unit completely m...

Page 21: ...13 108 4 Milling axis FA 15 1 0101 113 2 5 Bearing 6000 2ZR Ø 26 0 2 0101 313 110 6 Distance H15 60 10x16x6 1 0101 313 114 The positions 2 5 9 and 10 are delivered in packaging unit of 10 pieces Milling head units are always delivered without indexable inserts 7 Shim ring 10x16x0 2 1 0101 313 115 8 Locking ring 10x1 1 0101 313 111 Milling head unit completely mounted Description Short description ...

Page 22: ...ating Uncoated ExTin Exxtral WP 15 X3 Hardcut Copper WP 15 X4 VTI Anthrazit Short description X 0 X 1 X 2 X 3 X 4 Order No 0101 213 1 0101 213 2 0101 213 3 0101 213 4 0101 213 5 WP 15 X5 VTB Anthrazit X 5 0101 213 6 Material Coating Colour Description Alu copper brass Uncoated Light gray X 0 Universal ExTin Gold X 1 Stainless steel Exxtral Silver X 2 Steel bis 960 N mm Hardcut Copper X 3 Steel bis...

Page 23: ...s 3mm WP 8 R3 Radius 4mm WP 8 R4 Other coatings if requested Description Coating Colour Short description Order No WP 8 R3 X0 Uncoated Light gray X 0 0101 213 13 WP 8 R3 X1 ExTin Gold X 1 0101 213 14 Description Coating Colour Short description Order No WP 8 R4 X0 Uncoated Light gray X 0 0101 213 15 WP 8 R4 X1 ExTin Gold X 1 0101 213 16 ...

Page 24: ...tter may result in a 7 deviation of the upper and end faces of the workpiece Depending on how the plate is milled there can always be different cutting results So if you want to mill a radius R3 mount the sleeve H15 R3 5 and then adjust the height of the guide plate Customize a test piece and corret the height adjustment The guide plate always closes with the end of the radii plate Radius ...

Page 25: ... set too low the material is milled on the surface If the guide plate is set too high the radius is not completely formed If the setting is right the radius is correct Important Always pay attention to the correct guide sleeve Only in this way it is ensured that the radius can be milled properly Radius ...

Page 26: ... bevel angle Mount it with the correct inserts depending on material Adjust the first cutting height 4 Pay attention to a proper working environment Ensure that the working area is free of tripping hazards Ensure that nobody is in the area of the chips flying Ensure that no flammable objects are in the worksplace 5 Wear your personal protective equipment Glasses work gloves hearing protection safe...

Page 27: ...switch Once the motor is switched off wait for the standstill before placing down the machine Check the bevel size and if necessary correct the machine setting Recommendation In order you get to know your edge milling machine start with a small chamfer width You will fast learn the easy handling of the machine and than to edit larger chamfers Please note that the larger the bevel is set the more m...

Page 28: ... Material required Order No Ventilation slots Clean as required Mitre gear Replace as required Lubricating grease 0101 313 100 Height adjuster thread Clean and replace as necessary Lubricating grease 0101 313 100 Guide bearing Replace as necessary See page Indexable cutting Inserts Rotate or replace as necessary See page Carbon brushes Replace as necessary Set of carbon brushes 0101 313 22 2 1 3 4...

Page 29: ...se of the machine If necessary clean them so that your machine can be cooled sufficiently Servicing 2 Attention To perform a grease change you have to open the machine Do not do it during the warranty period because otherwise your will lose the warranty inlet air exhaust air grease ...

Page 30: ...semble the guide plate and screw the lead bell to the top Servicing 4 Replace the guide bearings by removing the snap ring and the distances Then you can deduct the guide bearings When mounting pay attention to the spacer rings Servicing 5 Replace inserts see page 13 Lubricate sligthly ...

Page 31: ... the 4 screws on the handle by about 5mm Pull the handle slightly backwards to remove the brush holder caps Then you will see the following parts Spiral spring Coal with connecting lead Fixing screw with washer Connecting lead with clamp Loosen with a slot screwdriver the screw Be careful that the screw or washer do not fall into the casing 7 8 9 10 11 7 10 11 9 8 6 6 ...

Page 32: ... fixed and Is screwed together with the coal connecting lead Close the brush holder cap and replace the brush on the other side by the same method Also close the brush holder cap push firmly together the case and the handle and screw it again The machine is now ready for use After a replacement of the carbon brush the brush fire is initially slightly larger but after short time will be the normal ...

Page 33: ... Disc springs 0101 313 53 3 17 Bearing 6201 2Z 0101 313 70 1 19 threaded housing M10_M14_x15 0101 313 90 2 20 Handle side L R HBM 15 0101 313 84 2 21 Hand spacer in front HEM 8 15 0101 313 85 1 22 rubber grip 0101 313 76 1 23 countersunk screw M8x30 0101 313 86 2 24 Handle connection middle 0101 313 80 1 25 countersunk screw M5x25 0101 313 87 2 26 cylinder head screw M10x30 0101 313 88 2 27 washer...

Page 34: ...34 24 11 14 V 01 0 EN Exploded drawing HBM 15 Gear unit ...

Page 35: ...nd grip _ right 0101 313 12 1 118 Self tapping screw 0101 313 13 4 119 cable protection 0101 313 14 1 120 Hand grip _ left 0101 313 15 1 121 Power cable 230 V 0101 313 16 1 122 Self tapping screw 3 5x32 0101 313 17 3 123 Self tapping screw 3 5x13 0101 313 10 2 124 Cable clamp 0101 313 18 1 125 Switch look 230 V 0101 313 19 1 126 Intermediate piece with electronics 230 V 0101 313 20 1 127 Cover 010...

Page 36: ...36 24 11 14 V 01 0 EN Explosded drawing HBM 15 Drive motor ...

Page 37: ...ns or repair work carried out or foreign parts and non original accessories or supplies were installed In these cases and for the consequences arising MGS can t make any warranty Warranty claims will only be accepted if the unit is unopened and undismantled returned to MGS The granting of a warranty will not extend the warranty period nor does it initiate a new warranty period in the running The s...

Page 38: ...ment and of the Council of 17 May 2006 on machinery and amending Directive 95 16 EC Revised 2006 42 EC Directive 2006 95 EC of the European Parliament and of the Council of 12 December 2006 on the ap proximation of the laws of Member States relating to electrical equipment designed for use within certain voltage limits 2006 95 EC Directive 2004 108 EC of the European Parliament and of the Council ...

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