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Metos PROVENO E, Installation And Operation Manual

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Installation and Operation Manual

COMBI-KETTLE

PROVENO E

Accessories:

MIXER, MANUAL COOLING, AUTOMATIC COOLING, ICEBANK COOLING, AUTOMATIC WATER 

FILLING, EASYRUN 1.1 PROGRAMMING

Type: 40 l, 60 l, 80 l, 100 l, 150 l, 200 l, 300 l, 400 l

Rev 1.2

(24.08.2016)

S/N: 10911210170030   Valid from 17.10.2012

4222150, 4222152, 4222154, 4222156, 4222158, 4222160, 4222162, 422164

Original instructions

Summary of Contents for PROVENO E

Page 1: ...COOLING AUTOMATIC COOLING ICEBANK COOLING AUTOMATIC WATER FILLING EASYRUN 1 1 PROGRAMMING Type 40 l 60 l 80 l 100 l 150 l 200 l 300 l 400 l Rev 1 2 24 08 2016 S N 10911210170030 Valid from 17 10 2012 4222150 4222152 4222154 4222156 4222158 4222160 4222162 422164 Original instructions ...

Page 2: ...ngerous methods and procedures 16 3 Functional description 17 3 1 Intended use of the appliance 17 3 1 1 Use for other purposes 17 3 2 Construction 17 3 3 Operating principle 17 3 4 Operation switches and indicator lights 18 3 4 1 Display messages for the user 20 3 4 2 Error message lights 20 4 Operating instructions 21 4 1 Before use 21 4 1 1 Preparing for use 21 4 1 2 Maintenance information 22 ...

Page 3: ...2 4 Subsurface frame cast into the floor 50 5 2 5 Surface installation frame fixed to the floor 51 5 2 6 Installing the combi kettle on the frame 52 5 3 Electrical connections 54 5 4 Water connections 57 5 4 1 Icebank connections C3 option 58 5 4 2 Water connection and quality requirements 58 5 4 3 Optional twin water connection T for soft water 58 5 4 4 Extreme water conditions 58 5 5 Ventilation 59...

Page 4: ...4 PROVENO E Rev 1 2 24 08 2016 ...

Page 5: ...lying with the above may put the safety of the appliance in danger 1 1 Symbols used in the manual This symbol informs about a situation where a safety risk might be at hand Given instructions are man datory in order to prevent injury This symbol informs about the right way to perform in order to prevent bad results appliance damage or hazardous situations This symbol informs about recommendations ...

Page 6: ...ith the combi kettles with the option installed The functions of the different versions are Proveno combi kettle with HACCP mixer timer automatic water filling EasyRun 1 1 programming and cooling 1 Heating 2 HACCP 3 Mixer 4 Mixer start and pause 5 Mixer stop 6 Displays for heating HACCP and mixer 7 Return kettle bowl to upright position 8 Central dial with pushbutton function 9 Kettle bowl tilting ...

Page 7: ...2 HACCP 3 Mixer 4 Mixer start and pause 5 Mixer stop 6 Displays for heating HACCP and mixer 7 Return kettle bowl to upright position 8 Central dial with pushbutton function 9 Kettle bowl tilting 10 Starting time 11 Function time 12 Automatic water filling 13 Manual water filling 14 Cooling 15 Displays for timer water filling and cooling 16 Error message lights 17 ON OFF switch ...

Page 8: ...ACCP 3 Mixer 4 Mixer start and pause 5 Mixer stop 6 Displays for heating HACCP and mixer 7 Return kettle bowl to upright position 8 Central dial with pushbutton function 9 Kettle bowl tilting 10 Starting time 11 Function time 12 Automatic water filling 13 Manual water filling 14 EasyRun 1 1 programming 15 Displays for timer water filling and programming 16 Error message lights 17 ON OFF switch ...

Page 9: ...ing 2 HACCP 3 Mixer 4 Mixer start and pause 5 Mixer stop 6 Displays for heating HACCP and mixer 7 Return kettle bowl to upright position 8 Central dial with pushbutton function 9 Kettle bowl tilting 10 Starting time 11 Function time 12 Automatic water filling 13 Manual water filling 14 Displays for timer and water filling 15 Error message lights 16 ON OFF switch ...

Page 10: ...er 1 Heating 2 HACCP 3 Mixer 4 Mixer start and pause 5 Mixer stop 6 Displays for heating HACCP and mixer 7 Return kettle bowl to upright position 8 Central dial with pushbutton function 9 Kettle bowl tilting 10 Starting time 11 Function time 12 Manual water filling 13 Display for timer 14 Error message lights 15 ON OFF switch ...

Page 11: ...of 1 bar or 0 5 bar for certain markets Overpressure is prevented by means of both mechanical safety valve pressure switch and electronic control The Proveno combi kettle is provided with water level control which prevents heating if there is not enough water in the steam generator Heating mixing water filling or cooling do not function when the kettle is tilted All functions of the kettle are inte...

Page 12: ...are illustrated in the following pictures 1 Support pillar 2 Safety block 3 Mixer and mixing tool 4 Emptying valve for steam generator 5 Safety lid 6 Safety grid for fill opening 7 One grip tap for cleaning jet 8 Control panel 9 Emergency stop button 10 Cleaning jet 11 Water fill to kettle 1 2 3 4 5 6 7 9 8 10 11 ...

Page 13: ...PROVENO E Rev 1 2 24 08 2016 Safety Lid 1 Safety lid 2 Lifting arm 3 Locking lever of the lid 4 Safety grid for fill opening 5 Safety switch 6 Cover for fill opening 1 2 3 4 5 6 Mains switch 1 Mains switch 1 ...

Page 14: ...ave not acquainted yourself with the user manual and the safety instructions its contains Observe the following instructions concerning safe and correct use of the appliance In case of malfunction proceed as follows Check the nature of malfunction to be able to describe it and the situation where it occurs Also consult the user manual to make sure that the appliance really functions against the op...

Page 15: ...g at 15 rpm is possible if the function is enabled in the user parameters Ensure that nobody stands behind or in front of the kettle during tilting Do not stand in front of the kettle when you tilt the kettle or reverse it to a horizontal position When tilting the kettle make sure there are no objects in the space between the kettle and the pillars or that no objects can fall there when the kettle...

Page 16: ...ous emergency all functions of the appliance must be stopped by pressing the emergen cy stop button or by turning the mains switch to the OFF position The functions become operable when the button is released by turning it to the right In case the reason for using the emergency stop switch is a serious malfunction jeopardizing safety at work contact an authorized service provider immediately 2 4 D...

Page 17: ... use for other purposes than stated above 3 2 Construction The construction of the kettle is of stainless steel throughout AISI 304 The inner bottom and jacket are of acid proof steel AISI 316 The kettle is triple jacketed and thermally insulated throughout 3 3 Operating principle The Proveno kettle is heated by steam generated with heating elements The steam generator and hea ting elements are lo...

Page 18: ... central dial Turning clockwise to the right increases and turning anticlockwise to the left decreases the value being selected If a button is fitted with an indicator light it shows if a function is on or if it has been programmed to start later The buttons and displays related to various functions as well as the functions of the buttons are illustrated in the following pictures 1 Heating function...

Page 19: ...r stop 6 Displays for heating HACCP and mixer 7 Return kettle bowl to upright position 8 Central dial with pushbutton function 9 Kettle bowl tilting 10 Starting time 11 Function time 12 Automatic water filling 13 Manual water filling 14 EasyRun 1 1 programming 15 Cooling 16 Displays for timer water filling programming and cooling 17 Error message lights 18 ON OFF switch 1 2 3 4 5 6 7 8 10 9 11 12 13 ...

Page 20: ... cooling more efficient Blinking InF1 on the temperature display when pressing the HACCP button The kettle has no ID assigned for HACCP functionality set user parameter Pr51 3 4 2 Error message lights There are two red indicator lights on the control panel to indicate an error or malfunction 1 2 1 Indicator light 1 2 Indicator light 2 Error malfunction Indicator light 1 Indicator light 2 Low water ...

Page 21: ...ature to a max value of 120 C 110 C and wait until the kettle heats up to the set value and the heating stops phase 1 tested Stop the heating function by pressing until On appears on the display Press the and buttons simultaneously and hold them down throughout the test On the temperature display tESt blinks three times the heating is switched on again and the tem perature display is updated accor...

Page 22: ...he Maintenance information table below In case all phases of the test could not be carried out according to the above description the use of the kettle is absolutely forbidden Contact immediately an authorized service company to repair the fault 4 1 2 Maintenance information Combi kettle_________________ Serial No __________________ Taken into use date __________________ Checking the safety valve ...

Page 23: ...priate button for a long time approx 2 seconds 4 2 2 Tilting the kettle It is not possible to tilt the kettle when the lid is closed In case you try to tilt the kettle with the lid in a closed position a blinking Lid message appears on the display Tilting the Proveno kettle is carried out by pressing the tilting button The kettle tilts as long as the button is held down In case the pull back funct...

Page 24: ...wer part Finally pull the scraper forward The bevel 1 will on the lower scraper point upwards and on the side scraper away from the mixer axle The mixing tool is equipped with 1 5 scrapers depending on the size of the tool Scraper 40 60 80 100 150 200 300 400 Scraper A2 1 1 2 1 2 1 2 Scraper B2 bottom 1 1 1 1 1 1 Scraper C2 bottom 1 1 1 1 2 2 Use scrapers in all cooking modes to increase the effici...

Page 25: ...e display Heating is only switched on when the kettle is in an upright position cooking position If the heating fun ction is selected when the kettle is not in an upright position the message PoS appears on the display indicating that the heating will not switch on because the kettle is not in the cooking position Open the lid and revert the kettle to the cooking position When the kettel reaches t...

Page 26: ...ct the speed 15 140 rev min with the central dial NOTE You cannot change the mixing speed if a mixing program P1 P6 or CLN is in operation However it is also possible to start power mixing when a mixing programs is running see Power mixing during mixing Auto reverse function When the mixer is running press the mixer button once A rotating symbol appears on the left hand side of the display and the...

Page 27: ...last 40 min whipping P5 Porridges total time 1 hour 40 min P6 Doughs total time 6 min Pre set cleaning program Cln The last pre set program Cln is a mixing program that can be used to intensify soaking preferably used together with a cleaning tool Cln Cleaning program runs until stopped Interrupting continuing the mixer program Press the start pause button once The mixer stops according to the ins...

Page 28: ...e mixing function button Press the mixer start button The mixer starts to run at a speed of 15 rev min It is not possible to raise the speed Continue to keep the central dial pressed Press the tilting button with a finger of your other hand The kettle tilts and the mixer runs all the time at a speed of 15 rev min If the kettle is returned fully to the cooking position the mixer stops Release the ce...

Page 29: ...shows the selected amount in litres Select the new amount to be filled within 10 seconds You can select the amount to be filled between the filled amount and the kettle s net volume Continue filling by pressing once When the automatic water fill is completed the filled amount is shown on the display for 10 seconds after which the display goes off The filled amount is saved in the memory until the kettle ...

Page 30: ...date Setting the correct date is necessary to make the data collection possible Press and simultaneously keep pressed In about 2 seconds the timer display starts blinking Continue holding the button down until Yr blinks on the timer display and two last digits of the year illuminate Release the buttons If needed select a new year within 3 seconds After the year is locked Mo and a month begin to bl...

Page 31: ...ou can change the holding temperature between 50 100 C see Setting customer specific parameters After the cooking time has elapsed HoLd appears on the display in case the cooking temperature is higher than the set holding temperature Otherwise the kettle holds the food at the set cooking tempe rature also after cooking In case the starting time and operation time were saved in the memory before you...

Page 32: ...unds and the mixer stops The heating remains at the set value if lower than the holding temperature or keeps the automatic holding temperature HoLd on the display Stopping the egg timer function Pres and keep pressed for about 2 seconds 4 2 12 Automatic cooling Cooling is based on cold tap water circulating in the kettle s steam jacket Mixing and use of scrapers make the cooling more efficient The ...

Page 33: ...ce buzzer stops sounding Food temperature is blinking on the display but now a new temperature selection is not made The Hold function is automatically activated and the kettle starts to maintain the reached temperature i e cooling continues when food temperature rises but the buzzer does not sound Stopping the cooling Press and keep pressed for about 2 seconds When the cooling is stopped the kett...

Page 34: ...e water tap Detach the spray gun from the cleaning hose and connect it to the connector of the emptying valve located under the kettle Open the emptying valve Open the cold water tap Observe the pressure gauge reading when the gauge reading reaches 1 bar turn the drain valve to the cooling position 1 Spray gun hose 2 Connector of emptying valve 3 Emptying valve 4 Drain valve Stopping the cooling C...

Page 35: ... the whole program Cool stirring on or off use CheckPoint yes or no duration of the step A cooking step is changed into a cooling step by pressing for about 2 seconds A cooling step is changed into a cooking step by pressing for about 2 seconds An Er program can be set to start at a maximum after seven days by setting the start time weekday and time If the first step is a cooling step the start tim...

Page 36: ...ct the starting time Push the central dial Do not set a programmed start time if you want the program to start immediately when activated to run If the first program step is a cooling program and the following step is a cooking step with a programmed starting time the cooling will start immediately when the program is activated and the following cooking step when the set start time is reached When ...

Page 37: ...ogram values are stored in me mory and can be altered to new values as needed Check Point CP If a program stage has the checkpoint selectionYes the program run will halt and the buzzer sounds at the end of the step At this point it is possible to check the food process result and act accordingly If the result is the desired Press once The program will continue to the next step If more cooking time...

Page 38: ...n time of the EasyRun program Power failure during the starting time In case of power failure during the starting time the kettle s timer display shows when the power supply is restored how much the start was delayed during operation time letter E delayed time in hours and minutes and the remaining operation time alternate on the display e g E1 10 r0 58 after operation time the display shows lette...

Page 39: ...ed up After a power failure the kettle must be switched off and on again with the ON OFF button in order to reset the power failure counters 4 2 16 Programming lockup reset In the eventual case that wrong EasyRun 1 1 or 99 9 programming locks up the kettle display and turning the kettle off and on doesn t release the lockup there is a reset startup sequence that resets incorrect programming parame...

Page 40: ... display and the HACCP button indicator light illuminates The text blinks three times after which a dot at the lower right hand edge of the temperature display keeps on blinking to indicate data collection Stopping the collection of self control data Press and keep pressed for about 5 seconds HACC OFF blinks three times on the display The collection of temperature data is interrupted and the blink...

Page 41: ...e user panel display when the kettle is in the On state Simultaneous ly press the and the buttons first the temperature display flashes Strt and the timer display shows the energy used by last cook ing process then the temperature display starts to flash dAY and the timer display shows energy used today finally both the temperature display and the timer display for a moment flashes tot whereafter the t...

Page 42: ...parts of the safety lid can be washed in a dishwasher suitable for washing such items The less the kettle surface gets scratched the easier it is to clean The fastest and easiest method is to clean the kettle every time right after use Always use a top tray on the control pillar This will keep the pillar clean Do not spray water on the control panel Clean the pillars of the appliance by wiping Was...

Page 43: ...bove Detaching the lid parts Make sure the kettle is in an upright position Place the lid on the kettle Remove the cover of the safety grid and detach the safety grid Detach the solid lid from the lifting arm by pulling at the locking lever of the lid Refitting the lid parts Place the solid lid on the kettle approximately in the correct position Pull the lifting arm down over the lid Turn the solid...

Page 44: ...t is operated the technical condition of the Proveno combi kettle should be checked according to plan from time to time For example the amount of scale built up on the steam system depends on the use of the kettle and the hardness of local water Contact your authorized service provider for recommendations on preventative maintenance to be performed 4 3 3 Service recording Keep a record of all serv...

Page 45: ...erter in the installation place it is recommended to ensure their conformity with the relevant regulations and that their cabling has been done according to instructions 5 1 3 Storage The Proveno combi kettle must be stored in a dry place at a temperature between 10 and 40 C The kettle should be kept in its transport package during storage If the appliance is stored in construction site conditions...

Page 46: ...r installation in a place with a floor drain in front of the kettle The arrangement with a pouring channel and floor drain behind the kettle is not suitable for use with the combi kettle The combi kettle can be installed in two different ways On a subsurface installation frame the frame cast into the floor On a surface installation frame the frame fixed to the floor surface For kettles size 200 400 l a...

Page 47: ... 150E 910 1945 900 960 1075 1170 110 1000 600 320 200E 910 1945 900 1035 1155 1285 110 1000 600 360 300E 1110 2110 900 1280 1280 1320 150 1200 600 430 400E 1110 2080 1050 1280 1280 1320 150 1200 600 490 The minimum free distance to any structure behind the kettle needed for tilting of the kettle is dimension L or LM depending on model However service access to the components under the kettle bowl ...

Page 48: ...on 5 2 2 Floor drain positioning Model M1 mm V mm S mm T mm 40E 1047 613 800 400 60E 1172 613 800 400 80E 1227 720 800 500 100E 1227 720 800 500 150E 1162 926 800 600 200E 1277 926 800 600 300E 1312 1126 1000 600 400E 1312 1126 1200 600 150 150 ...

Page 49: ...ingle kettle Model V 40E 613 60E 613 80E 720 100E 720 150E 926 200E 926 300E 1126 400E 1126 1 Control pillar frame Subsurface 3604544 Surface 3604545 2 Support pillar frame Subsurface 4215233 Surface 4215231 3 Installation guide 3601113 4 Spacer guide 3604144 5 Hex bolt M12 x 25 6 Hex nut M12 Model V mm 40E 613 60E 613 80E 720 100E 720 150E 926 200E 926 300E 1126 400E 1126 ...

Page 50: ...the installation frame should be filled up to the top level e g with acrylic filler after the installation The main points concerning the installation of the subsurface frame are shown in the picture below 1 Installation frame 2 Concrete casting 3 Finished floor surface 4 Silicone mastic 5 Acrylic filler Place the kettle on the installation frame and adjust to a horizontal position with the adjusting ...

Page 51: ...icone mastic To achieve the best result regarding tightness the installation frame should be filled up to the top level e g with acrylic filler after the installation The main points concerning the installation of the surface frame are shown in the picture below 1 Surface frame 2 Concrete casting 3 Fixing bolt for surface frame 4 Finished floor surface 5 Silicone mastic 6 Acrylic filler Fixing bolts o...

Page 52: ... lower rear edge of the control panel by loosening four screws Installing the first lefthand kettle or a single kettle The kettle can be transferred from its transport pallet onto the installation frame in the following way Cut the longitudinal boards of the pallet and push the fork lift trolley below the kettle Care must be taken that the lifting arms of the fork lift trolley do not hit the parts ...

Page 53: ...m 1 Control pillar 2 Installation frame 3 Adjusting bolt 4 Fixing bolt 1 3 2 4 Installing the following kettle in a kettle group If a kettle group is installed proceed as follows Remove the bearing cover plate 1 from the installed kettle control pillar before installing the next kettle by removing the three fastening screws 2 1 2 1 Bearing cover plate 2 Fastening screw Check that grease is applied...

Page 54: ...veno combi kettle can only be carried out by a qualified electrician having the necessary competence for the installation and service of electrical appliances The control pillar cover plate is a fixed component not intended for detaching Do not force it upwards when removing the front and rear cover plates To make the electrical connections the upper left hand side plate where the mains switch is lo...

Page 55: ... I and switch the combi kettle on with the ON OFF switch Start the mixer by first pressing the mixing function button and after that the mixer start button The mixer should rotate clockwise Stop the mixer by pressing the red STOP button On hydraulically tilted Proveno 200 300 and 400 combi kettles you still have to check the rotation direc tion of the hydraulic pump motor Open the kettle lid and ti...

Page 56: ...y cable connection point Supply cable connection point 1 Electrical power supply cable 6 Ice bank cooling C3 C5 control cable option 7 Additional HACCP cabling option 8 Power management system control cable option Detailed electrical connection data available in kettle electrical diagram Electrical connections 6 7 8 ...

Page 57: ... inlet pipe max 60 C If the cold water inlet pipe is smaller than 15 mm water flow will decrease and the filling times will be longer than indicated Cold and hot water supply lines must be fitted with a one way valve and a shut off valve not included in delivery Before connection to the unit all water lines must be thoroughly rinsed from all loose particles The water pressure range for optimum perfor...

Page 58: ...5 Unit damages caused by chloride chlorine or pH values exceeding the stated limits are not covered by manufacturer warranty 5 4 3 Optional twin water connection T for soft water If fitted with a twin water connection this connection supplies softened water for filling of the kettle jacket and if fitted with water based cooling also for the cooling 5 4 4 Extreme water conditions When extreme water co...

Page 59: ...tation direction is anticlockwise viewed from the motor s cooling fan end If the rotation direction is wrong two phases of the supply cable coming to the mains switch have to be exchanged Next you have to ensure that the kettle is horizontal when it is in the cooking position Before that make sure that the combi kettle s control pillar has been installed horizontally Checking is done as follows Fi...

Page 60: ...in the ON position and the kettle s mains switch is in position ON Switch the kettle on with the ON OFF button After initial check the red indicator lights inside the triangle on both sides of the ON OFF button illuminate to indicate low water level Check that the kettle section is in the cooking position by pressing the tilting reverse button Filling the steam generator of the combi kettle can ta...

Page 61: ... by releasing the buttons Information on the completed safety block test is automatically recorded in the combi kettle s memo ry for later retrieval In case all four phases of the test could not be carried out according to the above description the use of the kettle is absolutely forbidden Contact immediately an authorized service company to repair the fault 5 9 Adjustments programming The Proveno...

Page 62: ...ation The customer parameter setting mode can be accessed as follows Simultaneously press the temperature and the tilting reverse buttons for 3 seconds CodU appears on the temperature display After this press the temperature button for 3 seconds The first parameter Pr00 appears on the temperature display By using the central dial search within 3 seconds the desired parameter between Pr00 Pr52 When ...

Page 63: ... the tilting done after releasing the tilting Temperature Fbon FboF Pull back ON Pull back OFF Fbon Pr21 Selection and deselection of the buzzer sig nal used when pausing and ending the mixer Temperature Mixer AL on oFF Buzzer ON Buzzer OFF on Pr22 Forced slow mixing when tilting Temperature Mixer FC15 on off off Pr23 PIN code only EaryRun 99 9 programming Temperature Water fill Info PIn Set Old _ ...

Page 64: ... temperature doesn t decrease any more Temperature Info Cdt2 0 4 00 0 cooling abortion switched off 0 15 Pr44 Mixer program 1 soft mixing Activated when set cooling temperature reached Temperature Mixer Soft on off off pause 2 min on pause 10 min Att Pr01 OFF Pr50 No longer used Pr51 Appliance identification code for the HACCP data collection Temperature Mixer HAC2 0 99 0 HACCP switched off 0 Pr52 ...

Page 65: ...pright position after tilting the temperature display shows a PoS signal Press the tilting reverse button until the kettle is to tally horizontal and the temperature display shows an On signal Electric kettle Not enough water in the steam generator the two red error lights on the cont rol panel are illuminated Check that the shut off valve of the water supply line is in the OPEN position Steam ket...

Page 66: ...ng it clockwise A pre set program including stopping of the mixer is in use Check if a pre set program is in use The stuff to be mixed is too thick or there is too much contents in the kettle Make the contents of the kettle thinner or reduce the amount and restart Other technical fault Contact qualified technical personnel Timing of the kettle not possible The kettle is not returned to an upright p...

Page 67: ...ure that is possible to reach with the temperature of the cool ing water at hand If there is a need for lower temperatures please contact your dealer for information on ice bank cooling systems When you contact service personnel give the following information for the unit in question what is the type and model of the unit what is the serial number of the unit and the date the unit has been install...

Page 68: ...68 PROVENO E Rev 1 2 24 08 2016 Technical specifications 8 Technical specifications ...

Page 69: ...ht of cover 40 60 1740 mm Maximum height of cover 80 100 1745 mm Maximum height of cover 150 200 1995 mm Maximum height of cover 300 2110 mm Maximum height of cover 400 2080 mm Distance needed for service 40 200 450 mm Distance needed for service 300 400 500 mm Inner diameter 40 60 472 mm Inner diameter 80 100 545 mm Inner diameter 150 200 744 mm Inner diameter 300 400 944 mm Material of inner jac...

Page 70: ...ool 80 4 2 kg Weight of mixing tool 100 4 5 kg Weight of mixing tool 150 4 7 kg Weight of mixing tool 200 5 5 kg Weight of mixing tool 300 6 5 kg Weight of mixing tool 400 11 2 kg Number of scrapers 40 1 Number of scrapers 60 80 2 Number of scrapers 100 150 3 Number of scrapers 200 300 4 Number of scrapers 400 5 Start timer max 7 days ahead Cooking timer 9h 59 min Options Manual cooling C1 Automat...

Page 71: ... 71 PROVENO E Rev 1 2 24 08 2016 Technical specifications ...

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