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Safety

SBM-Series | Version 2.02

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2.4 Norms and directives

The basic safety and health requirements of the applica

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ble laws, standards and directives were applied in the 
design. The safety of the machine is documented by the 
CE marking and the declaration of conformity.

All information on safety refers to the currently valid re

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gulations of the European Community. In other coun

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tries, the applicable laws and national regulations must 
be observed.

In addition to the safety instructions in these operating in

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structions, the generally applicable regulations for acci

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dent prevention and environmental protection must be 
observed and adhered to.

2.5 General safety instructions

Please note the following:

1. Despite compliance with all working instructions, 

safety and accident prevention regulations, there is 
still a residual risk when handling the machine. You 
can reduce the residual risk by working and acting 
with concentration and foresight.

2. The machine may only be operated and maintained by 

persons who have read and understood these opera

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ting instructions. The operator must be adequately 
trained in application, adjustment and operation.

3. If you give this machine to others, you must hand over 

all tools and documents supplied with the machine.

4. Never open the protective covers by hand while you 

are working with the machine.

5. Keep the workplace and the floor around the machine 

free from any objects that could endanger your stabi

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lity or pose a risk of tripping. Keep the workplace tidy. 
Disorder can result in accidents.

6. Check the danger area before and during work to en

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sure that no unauthorised persons are located there. 
Do not allow other persons, especially children, to 
touch the machine.

7. Only use the machine in dry rooms or in a dry environ

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ment and ensure that the working area is adequately 
illuminated.

8. Protect your workplace from rain, wet and humidity.

9. Take care of the machine. Keep the bending machine 

functional and clean in order to be able to work with it 
well and safely in the long term. Observe the instructi

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ons for maintenance and servicing.

10. At the end of its service life, the machine and all re

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placed wear and spare parts, as well as all consu

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mables, such as lubricants, must be disposed of in ac

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cordance with environmental and regulatory 
requirements.

2.6 Safety instructions for the protection of 

persons

Please note the following:

1. Do not operate the machine if you are not concentra

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ted.

2. operating or maintaining the machine is prohibited for 

persons under 16 years of age or  for persons under 
the influence of alcohol, drugs or medication.

3. Inform yourself about the type of material to be machi

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ned before you start machining. If necessary, take 
appropriate precautions.

4. Always wear safety glasses when working with the 

machine. It is forbidden to wear loose clothing (ties, 
neck shawls, open jackets and clothing that does not 
fit tightly). There is a risk of injury from getting caught 
or being drawn into moving machine parts. A hair net 
must be worn for long hair.

5. Protect yourself from noise by wearing suitable and 

approved hearing protection.

6. Profiles can be sharp-edged. Wear protective gloves if 

necessary. Pay attention to your posture and keep 
your balance at all times. Wear work shoes to in

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crease your stability. Wear appropriate work clothing.

WARNING!

Danger in case of misuse!

The bead bending machine may only be operated in 
a technically perfect condition. Any faults must be 
rectified immediately. Unauthorised modifications to 
the bead bending machine or improper use of the 
bead bending machine as well as non-compliance 
with the safety regulations or the operating instructi

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ons exclude the manufacturer's liability for any resul

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ting damage to persons or objects and invalidate the 
warranty claim!

ATTENTION!

The instructions for use and maintenance must be 
read carefully before starting, using, servicing or 
otherwise working on the machine. Handling and 
working with the machine is only permitted to per

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sons who are thoroughly familiar with the handling 
and mode of operation of the machine.

WARNING!

Repairs, maintenance and upgrades may only be 
carried out by qualified personnel with the machine 
secured!

Summary of Contents for 3814001

Page 1: ...SBM 140 12 Operating Instructions SBM 110 08 SBM S ERIES Bead Bending Machine SBM 110 08 SBM 140 12 ...

Page 2: ... 4 2 4 Norms and directives 5 2 5 General safety instructions 5 2 6 Safety instructions for the protection of persons 5 2 7 Safety instructions for the use of tools 6 2 8 Safety Instructions for processing 6 2 9 Safety measures for maintenance and servicing 6 2 10 Safety label on the beading machine 6 3 Intended use 7 3 1 Residual risks 7 3 2 Technical state 7 4 Technical Data 8 4 1 Table 8 4 2 Ty...

Page 3: ... Please submit any information and experiences you make during application of the machine as these may be valuable for product improvements 1 3 Limitation of liability All data in this operation manual has been compiled on the basis of the state of the art valid standards and gui delines as well as our many years of expertise and ex perience The manufacturer shall not be liable for damage in the f...

Page 4: ...Manufacturer Certain work must be carried out by manufacturer spe cialist staff only Other staff is not permitted to carry out this work Contact our customer service to have the work carried out 2 3 Personal protective equipment Personal protective equipment is intended to protect the health and safety of persons at work Staff must wear the personal protective equipment indicated in individual sec...

Page 5: ... it well and safely in the long term Observe the instructi ons for maintenance and servicing 10 At the end of its service life the machine and all re placed wear and spare parts as well as all consu mables such as lubricants must be disposed of in ac cordance with environmental and regulatory requirements 2 6 Safety instructions for the protection of persons Please note the following 1 Do not oper...

Page 6: ...ave the machine unattended during machi ning and keep a sufficient safety distance from the moving machine parts 9 Only start the machine if the bending rollers can run freely 10 If the bending rollers are blocked during machining by clamping the workpiece stop the machine 11 Workpieces may only be clamped or removed when the bending rollers have come to a complete standstill 2 9 Safety measures f...

Page 7: ...formity expressly refers only to the machine as delivered Please note the following 1 The functionality of the protective covers and guards must be ensured 2 Any manipulation of protective covers and other safety devices is prohibited 3 Before each use the machine should be checked for externally visible damage 4 In the event of safety relevant deviations from the deli very condition the machine m...

Page 8: ...oller Ø 52 mm 62 mm Collar width 80 mm 100 mm Weight 30 kg 50 kg Dimensions L x W x H 380 x180 x 380 mm 560 x 220 x 500 mm Description Art Nr Bending rollers type E1 3880121 Bending rollers type E2 3880122 Bending rollers type E3 3880123 Bending rollers type E4 3880124 Bending rollers type E5 3880125 Bending rollers type E6 3880126 Bending rollers type E7 3880127 Bending rollers type E8 3880128 De...

Page 9: ...E and the uphol stery parts made of polystyrene PS These substances must be handed over to a recycling center or to the re sponsible disposal company 5 3 Storage The bead bending machine must be thoroughly cleaned before it is stored in a dry clean and frost free environ ment 5 4 Placement In order to achieve good functionality and a long service life of the bead bending machine the installation s...

Page 10: ...top plate 9 Tool for changing the rollers 7 Description of the roller sets 7 1 Roller set S1 to S5 Fig 8 Dimensions of rollers S1 S5 The dimensions of the standard bending roller sets are li sted in the table This means S1 for roller set 1 S2 for roller set 2 etc 1 2 8 7 6 5 4 3 9 Description S1 S2 S3 S4 S5 A mm 3 3 5 4 4 4 B mm 6 4 8 4 9 4 11 4 12 4 C mm 12 6 10 1 8 6 6 6 5 6 D mm 4 6 7 9 10 E mm...

Page 11: ...r this purpose Step 3 Pull off the two rollers and mount the the ones they want 3x6 Feather key grove 3x6 22 6 16 Ø 26 Ø 26 Ø 43 10 12 Ø 62 Ø 55 Ø 38 6 16 1 5 12 10 Ø 62 Ø 58 Ø 38 Feather key grove 3x6 Feather key grove 3x6 22 Ø 62 Ø 36 Ø 26 12 10 9 13 12 10 Ø 36 Ø 49 Ø 62 Ø 43 Ø 26 Feather key grove ATTENTION The thread on the upper roller is a right hand thread and the thread on the lower roller...

Page 12: ...de again Step 3 Now adjust the stop plate by loosening the two locking screws on the left and right and moving the stop plate by hand to the desired dimension Then fix the stop plate again with the two locking screws Step 4 Set the maximum infeed by adjusting the upper shaft to the desired dimension using the height adjustment infeed lever and turning the nut down to the stop Step 5 Use the height...

Page 13: ...ions and machine productivity NOTE The maintenance instructions must be read carefully before care and maintenance of the bead bending machine Only persons familiar with the bead ben ding machine are permitted to use it DANGER Danger if insufficient qualification of persons Insufficiently qualified persons cannot assess the risks associated with maintenance work on the machine and expose themselve...

Page 14: ...a terials and environmentally harmful components These components must be disposed of separately and properly In case of doubt contact the municipal waste disposal department If necessary a specialist waste disposal company should be called upon to help with processing 12 4 Disposal of lubricants The disposal instructions for the lubricants used are pro vided by the lubricant manufacturer If neces...

Page 15: ...ber construction year amount desired shipping method post freight sea air ex press delivery address Spare parts orders without above given information can not be considered If the shipping method is missing shipping will be at the discretion of the supplier Information on the machine type article number and year of manufacture can be found on the nameplate which is attached to the machine Example ...

Page 16: ...ings The following drawings should help to identify necessary spare parts in case of service To order send a copy of the parts drawing with the marked components to your authorized dealer 13 2 1Spare parts drawing SBM 110 08 Fig 14 Spare parts drawing SBM 110 08 ...

Page 17: ...Spare parts SBM Series Version 2 02 17 13 2 2Spare parts drawing SBM 140 12 Fig 15 Spare parts drawing SBM 140 12 ...

Page 18: ...www metallkraft de ...

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