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SBM-Series | Version 2.02

Safety

Tips and recommendations

Observe the safety information in these operating in-
structions to minimise the risk of personal injury as well 
as material damage and prevent hazardous situations.

2.2 Operating staff qualification

The different tasks described in these operating instruc-
tions require different levels of skills in terms of the qua-
lifications of operating staff working with the machine. 

Exclusively persons of whom it can be expected that 
they reliably complete assigned tasks shall be authori-
sed to carry out any tasks. Persons whose reactions 
have been impaired shall not be authorized, e.g. drug 
users, users under the influence of alcohol or medica-
tion.

These operating instructions specify the following per-
sonal qualifications for the different tasks:

Operating staff:

Operating staff has undergone an induction by the ope-
rator about the entrusted tasks and potential hazards  re

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sulting from improper behaviour. Tasks which go beyond 
normal operation may only be carried out by the operator 
if they are listed in the operation manual and the opera

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tor has made him/herself familiar with them.

Qualified electrician:

Due to the electrician's specialised training, know-how, 
experience and knowledge of pertinent standards and 
regulations the electrician is in a position to work on the 
electrical systems, and autonomously identify and avoid 
potential hazards.

Specialist staff:

As a result of specialist training, expertise, experience 
and skills in terms of the relevant standards and regula-
tions, specialist staff is able to complete the tasks they 
are entrusted with and independently identify hazards 
and avert risks.

Manufacturer:

Certain work must be carried out by manufacturer spe-
cialist staff only. Other staff is not permitted to carry out 
this work. Contact our customer service to have the work 
carried out.

2.3 Personal protective equipment

Personal protective equipment is intended to protect the 
health and safety of persons at work. Staff must wear the 
personal protective equipment indicated in individual 
sections of these operating instructions when carrying 
out the different tasks on the machine.

The personal protective equipment is described in the 
following section:

ATTENTION!

This combination of symbol and signal term indica-
tes a potentially hazardous situation which may 
cause minor or light injuries if it is not averted.

CAUTION!

This combination of symbol and signal word indica

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tes a potentially dangerous situation. It will result in 
death or serious injury if not avoided.

NOTE!

This combination of symbol and signal term indicates 
a potentially dangerous situation which may cause 
material damage or harm the environment if it is not 
averted.

Tips and recommendations

This symbol highlights useful tips and recommenda-
tions as well as information for efficient and reliable 
operation. 

WARNING!

Risk from inadequately qualified 
persons!

Inadequately qualified persons are unable to assess 
the risks when handling the machine, thus putting 
themselves and others at risk of severe injuries.

-  All work must be carried out by qualified persons 

only.

-  Keep inadequately qualified persons and children 

away from the work area.

Protective gloves

The protective gloves prevent the hands from sharp-
edged components, as well as from friction, abrasi

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ons or deeper injuries.

Safety boots

The safety boots protect the feet from crushing, falling 
parts and slipping on slippery underground. 

Protective clothes

The protective clothing is tight-fitting clothing with low 
tear resistance. 

Summary of Contents for 3814001

Page 1: ...SBM 140 12 Operating Instructions SBM 110 08 SBM S ERIES Bead Bending Machine SBM 110 08 SBM 140 12 ...

Page 2: ... 4 2 4 Norms and directives 5 2 5 General safety instructions 5 2 6 Safety instructions for the protection of persons 5 2 7 Safety instructions for the use of tools 6 2 8 Safety Instructions for processing 6 2 9 Safety measures for maintenance and servicing 6 2 10 Safety label on the beading machine 6 3 Intended use 7 3 1 Residual risks 7 3 2 Technical state 7 4 Technical Data 8 4 1 Table 8 4 2 Ty...

Page 3: ... Please submit any information and experiences you make during application of the machine as these may be valuable for product improvements 1 3 Limitation of liability All data in this operation manual has been compiled on the basis of the state of the art valid standards and gui delines as well as our many years of expertise and ex perience The manufacturer shall not be liable for damage in the f...

Page 4: ...Manufacturer Certain work must be carried out by manufacturer spe cialist staff only Other staff is not permitted to carry out this work Contact our customer service to have the work carried out 2 3 Personal protective equipment Personal protective equipment is intended to protect the health and safety of persons at work Staff must wear the personal protective equipment indicated in individual sec...

Page 5: ... it well and safely in the long term Observe the instructi ons for maintenance and servicing 10 At the end of its service life the machine and all re placed wear and spare parts as well as all consu mables such as lubricants must be disposed of in ac cordance with environmental and regulatory requirements 2 6 Safety instructions for the protection of persons Please note the following 1 Do not oper...

Page 6: ...ave the machine unattended during machi ning and keep a sufficient safety distance from the moving machine parts 9 Only start the machine if the bending rollers can run freely 10 If the bending rollers are blocked during machining by clamping the workpiece stop the machine 11 Workpieces may only be clamped or removed when the bending rollers have come to a complete standstill 2 9 Safety measures f...

Page 7: ...formity expressly refers only to the machine as delivered Please note the following 1 The functionality of the protective covers and guards must be ensured 2 Any manipulation of protective covers and other safety devices is prohibited 3 Before each use the machine should be checked for externally visible damage 4 In the event of safety relevant deviations from the deli very condition the machine m...

Page 8: ...oller Ø 52 mm 62 mm Collar width 80 mm 100 mm Weight 30 kg 50 kg Dimensions L x W x H 380 x180 x 380 mm 560 x 220 x 500 mm Description Art Nr Bending rollers type E1 3880121 Bending rollers type E2 3880122 Bending rollers type E3 3880123 Bending rollers type E4 3880124 Bending rollers type E5 3880125 Bending rollers type E6 3880126 Bending rollers type E7 3880127 Bending rollers type E8 3880128 De...

Page 9: ...E and the uphol stery parts made of polystyrene PS These substances must be handed over to a recycling center or to the re sponsible disposal company 5 3 Storage The bead bending machine must be thoroughly cleaned before it is stored in a dry clean and frost free environ ment 5 4 Placement In order to achieve good functionality and a long service life of the bead bending machine the installation s...

Page 10: ...top plate 9 Tool for changing the rollers 7 Description of the roller sets 7 1 Roller set S1 to S5 Fig 8 Dimensions of rollers S1 S5 The dimensions of the standard bending roller sets are li sted in the table This means S1 for roller set 1 S2 for roller set 2 etc 1 2 8 7 6 5 4 3 9 Description S1 S2 S3 S4 S5 A mm 3 3 5 4 4 4 B mm 6 4 8 4 9 4 11 4 12 4 C mm 12 6 10 1 8 6 6 6 5 6 D mm 4 6 7 9 10 E mm...

Page 11: ...r this purpose Step 3 Pull off the two rollers and mount the the ones they want 3x6 Feather key grove 3x6 22 6 16 Ø 26 Ø 26 Ø 43 10 12 Ø 62 Ø 55 Ø 38 6 16 1 5 12 10 Ø 62 Ø 58 Ø 38 Feather key grove 3x6 Feather key grove 3x6 22 Ø 62 Ø 36 Ø 26 12 10 9 13 12 10 Ø 36 Ø 49 Ø 62 Ø 43 Ø 26 Feather key grove ATTENTION The thread on the upper roller is a right hand thread and the thread on the lower roller...

Page 12: ...de again Step 3 Now adjust the stop plate by loosening the two locking screws on the left and right and moving the stop plate by hand to the desired dimension Then fix the stop plate again with the two locking screws Step 4 Set the maximum infeed by adjusting the upper shaft to the desired dimension using the height adjustment infeed lever and turning the nut down to the stop Step 5 Use the height...

Page 13: ...ions and machine productivity NOTE The maintenance instructions must be read carefully before care and maintenance of the bead bending machine Only persons familiar with the bead ben ding machine are permitted to use it DANGER Danger if insufficient qualification of persons Insufficiently qualified persons cannot assess the risks associated with maintenance work on the machine and expose themselve...

Page 14: ...a terials and environmentally harmful components These components must be disposed of separately and properly In case of doubt contact the municipal waste disposal department If necessary a specialist waste disposal company should be called upon to help with processing 12 4 Disposal of lubricants The disposal instructions for the lubricants used are pro vided by the lubricant manufacturer If neces...

Page 15: ...ber construction year amount desired shipping method post freight sea air ex press delivery address Spare parts orders without above given information can not be considered If the shipping method is missing shipping will be at the discretion of the supplier Information on the machine type article number and year of manufacture can be found on the nameplate which is attached to the machine Example ...

Page 16: ...ings The following drawings should help to identify necessary spare parts in case of service To order send a copy of the parts drawing with the marked components to your authorized dealer 13 2 1Spare parts drawing SBM 110 08 Fig 14 Spare parts drawing SBM 110 08 ...

Page 17: ...Spare parts SBM Series Version 2 02 17 13 2 2Spare parts drawing SBM 140 12 Fig 15 Spare parts drawing SBM 140 12 ...

Page 18: ...www metallkraft de ...

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