Metal-Fach SD DUO BIO 16 Technical And Operational Documentation Download Page 10

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METAL-FACH

Heating Technology

Basic elements of boiler construction

(User | Installer)

The water body is made as a welded structure from approved steel sheets 5 mm thick P265GH (for elements in

contact with exhaust gases) and 4 mm thick N (for other elements).

SD DUO BIO boiler

Exchanger

Storage tank

Feeder

Gearmotor

Burner

27.

Opłomka

28.

Exhaust gas swirler

29.

Exhaust guide

30.

Microprocessor controller

31.

Chamotte screen

Summary of Contents for SD DUO BIO 16

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Page 3: ...boiler to a closed heating system 26 Requirements for the expansion vessel 29 Boiler connection to the electrical installation 30 Connection of boiler to chimney 33 Commissioning the boiler 34 Suggest...

Page 4: ...the manual NOTE Very important information always read it if it is present TIP It is worth familiarising yourself with this information it makes it easier to use Definitions of terms used in the manu...

Page 5: ...boiler casing on the left or right side with your order Carefully read this manual it contains information you need to use the boiler correctly In case of any problems please contact the service depa...

Page 6: ...ructions regarding the appliance contained in this Operation and Maintenance Manual the Warranty Conditions and the generally applicable legal provisions The boilers are delivered in an assembled cond...

Page 7: ...rn construction solutions the SD DUO BIO boiler reaches efficiency of 90 Correct operation and achieving the full capacity of the boiler depend on the quality of the executed installation appropriate...

Page 8: ...ting 1 and central heating 2 boiler return temperature sensor external temperature sensor exhaust gas temperature sensor burner sensor pcs 1 Blower fan pcs 1 Fuel feed system with burner cpl 1 Fuel ta...

Page 9: ...METAL FACH Heating Technology 7 NOTE METAL FACH company reserves the right to introduce changes in technical parameters equipment and specifications of the offered goods without prior notice...

Page 10: ...ed structure from approved steel sheets 5 mm thick P265GH for elements in contact with exhaust gases and 4 mm thick S235JR N for other elements SD DUO BIO boiler 1 Exchanger 2 Storage tank 3 Feeder 4...

Page 11: ...justable foot 17 Drain III 18 Cooling coil optional 19 Boiler temperature sensor sleeve 20 STB sensor bushing 21 Bushing for exhaust gas temperature sensor 22 Lambda sensor bushing 23 Detachable cover...

Page 12: ...fficiency 90 90 90 90 Fuel tank capacity L 300 300 300 300 Fuel Wood pellets of class C in accordance with pt 5 3 Table 7 of PN EN 303 5 2012 standard diameter 6 1 mm 8 1mm length 3 15 L 40 moisture c...

Page 13: ...METAL FACH Heating Technology 11...

Page 14: ...METAL FACH Heating Technology 12 Boiler dimensions User Installer NOTE Boiler feet are present from SD DUO BIO 16 to SD DUO BIO 34 Their height is 30 mm...

Page 15: ...665 1665 1665 D 653 703 753 753 E 1400 1400 1400 1400 F 442 487 537 537 G 3 4 3 4 3 4 3 4 H 1 1 1 1 I 180 180 180 180 J 1 1 1 1 K 244 244 244 244 L 144 144 144 144 M 680 680 680 680 N 595 595 595 595...

Page 16: ...t of fuel burned largely eliminating the formation of pollutants and soot in the boiler high stabilisation of the boiler operating temperature eliminates steam condensation in the boiler the combustio...

Page 17: ...t burner or trough burner is respectively Wood pellets of class C in accordance with pt 5 3 Table 7 of PN EN 303 5 2012 standard diameter 6 1mm 8 1mm length 3 15 L 40 moisture content 12 ash content 0...

Page 18: ...ilation should be carried out with an exhaust duct made of non flammable material minimum cross section 14 x 14 cm with an inlet opening under the boiler room ceiling the exhaust duct should be led ab...

Page 19: ...area half of the installed windows shall be operable electric lighting and an electric socket of a voltage not exceeding 24 V shall also be provided in the room there shall be a sump in the floor to a...

Page 20: ...enable efficient combustion of the fuel NOTE Excessive carbon dioxide in the room should be prevented NOTE More detailed information on the requirements for the construction of a boiler house can be f...

Page 21: ...se a spirit level to level the boiler with the ground If the boiler is in a horizontal position the installation of feet is not required 3 Screw the four feet into the designated holes 4 Use a spirit...

Page 22: ...cation these include 20 cm safety distance from flammable materials 40 cm for flammable materials of flammability grade C3 40 cm if flammability is not known Flammability of building masses and produc...

Page 23: ...r should be connected according to producer recommendations in accordance with this manual NOTE It is recommended to perform the first start up of the boiler in accordance with the guidelines included...

Page 24: ...hnology 22 Boiler connection diagrams to the heating system in accordance with DIN 91 B 02420 Designation Description RO Vent pipe RW Expansion pipe RS Signal tube RP Overflow pipe RB Safety pipe T1 T...

Page 25: ...hnology 23 Boiler connection diagrams to the heating system in accordance with DIN 91 B 02420 Designation Description RO Vent pipe RW Expansion pipe RS Signal tube RP Overflow pipe RB Safety pipe T1 T...

Page 26: ...mp C O 9 Domestic hot water DHW pump 10 Circulation pump 11 Auxiliary pump P3 12 Buffer 13 Laddomat 14 Heating circuit pumps1 2 3 4 15 Thermostatic mixing valve Designation Description T Temperature s...

Page 27: ...heating pump C O 9 Domestic hot water DHW pump 10 Circulation pump 11 Auxiliary pump P3 12 Buffer 13 Laddomat 14 Heating circuit pumps1 2 3 4 15 Thermostatic mixing valve Designation Description T Tem...

Page 28: ...ations in buildings and PN EN 303 5 2012 Solid fuel heating boilers with manual and automatic fuel loading Part Description STB Safety temperature limiter with manual return to home position Cooling c...

Page 29: ...me with integrated cooling coil and thermal protection In solutions with a safety coil built into the boiler for example thermal protection is used Solid fuel boilers with automatic fuel feed do not p...

Page 30: ...boilers of the SD DUO BIO series the danger of fire entering the fuel hopper is small which is counteracted by the tight construction of the fuel feeder protected by an end stop NOTE The gas pressure...

Page 31: ...w pipe and its associated vent The diameter of the vent pipe and overflow pipe shall be at least mm boiler output kW The most important requirements for safety devices are as follows The expansion ves...

Page 32: ...Completion of the installation and the heating test must be recorded in the Warranty Card The completed Warranty Card should be sent to the manufacturer s address by the user in order to register the...

Page 33: ...mixer circuit type CT4 BH upper temperature sensor of buffer type CT4 BL bottom temperature sensor of buffer type CT4 OS optical flame brightness sensor WS weather temperature sensor type CT6 P FT fl...

Page 34: ...er 4 CT4 RM3 Mixer room thermostat 3 RM4 room thermostat for mixer 4 FS fuel level sensor for BU feeder operation H2 voltage input to control the stand by boiler or to signal alarms or for the hot wat...

Page 35: ...t nominal boiler output can cause emission of damp flue gases soot deposition insufficient chimney draught This can lead to dampness and corrosion of brick chimneys It is recommended to use a chimney...

Page 36: ...f the boiler checking the connections Before the first start up of the boiler check all the screw connections and tighten them if there is any play If the boiler was disassembled to bring it into the...

Page 37: ...nder the switch there is an 8 2A fuse Switching on the power supply to the boiler To power up the boiler press the red button to the I position as shown in the picture above If the above steps have be...

Page 38: ...er the main menu press the menu button If we have done everything according to the instructions we will see the menu as in the pictures opposite Commissioning the boiler A boiler needs a dose of fuel...

Page 39: ...he Manual operation menu and press ENTER to start it OFF will change to ON Trough burner The picture beside shows an empty feeder no starting dose of fuel As soon as the manual operation of the feeder...

Page 40: ...oiler on To activate the boiler controller return to the main menu The next step is to press the red button to start the controller If everything has been done correctly in the upper left corner inste...

Page 41: ...Failed firing up will appear The operation of the igniter is illustrated by the flame shown in the photo opposite The boiler is considered to be fired up when the flue gas temperature exceeds the boi...

Page 42: ...l panel to ON Automatic boiler start up after replacement of the overload clutch fuse remove carbon from the burner turn the worm clockwise counterclockwise and then check whether there is any foreign...

Page 43: ...ding 22 25 29 31 43 53 58 28 42 56 53 70 Initial application 25 25 25 25 25 25 25 15 15 15 15 15 Inflammation 0 0 0 0 0 0 0 0 0 0 0 0 Blower igniter 3 3 3 3 3 3 3 3 3 4 4 4 Test of fire 3 3 3 3 3 3 3...

Page 44: ...ler must not overheat in any way during operation Do not place flammable objects on the boiler or in its immediate vicinity When removing the ashes flammable materials must not be located within 150 c...

Page 45: ...n walls and shelves in the combustion chamber through the cleaning and inspection doors Boiler exchanger and ash pan must be cleaned regularly Cleaning should be done with wire brushes on extension tu...

Page 46: ...n accordance with the European Directive 2002 96 EC concerning the disposal of electronic and electrical equipment For correct disposal contact the manufacturer of the electronic components according...

Page 47: ...rmal protection Igniter Igniter 700W Probe Lambda sensor kit Sleeve for Lambda Probe Fans Fan RMS 108 Fan RMS 120 Feeder Gearmotor with a 1 rpm motor Feeder motor 0 09kW Malejek feeder screw Feeder sc...

Page 48: ...fore you call for service read the frequently asked questions Online application www metalfachtg com pl zglos problem online Hotline 48 85 711 94 54 ext 17 Instructional videos www youtube com c METAL...

Page 49: ...METAL FACH Heating Technology 47...

Page 50: ...METAL FACH Heating Technology 48...

Page 51: ...Kucharewicz 16 100 Sok ka 66 Sikorskiego Street Tax Identification Number NIP 545 100 10 62 Business Identification Number REGON 050073833 phone 48 85 711 94 56 3 Under the guarantee the User shall be...

Page 52: ...ppliance cleaning measurements analyses of flue gases should be performed by specialised companies with appropriate authorisation a sample list of specialised companies is available from the Manufactu...

Page 53: ...es 5 Warranty repairs will be performed by the Guarantor or a specialised company indicated by the Guarantor 6 The fulfilment of the obligations under the guarantee will take place within 14 working d...

Page 54: ...CH Heating Technology 52 Confirmation of inspection warranty repair maintenance service L p Date of implementation Description of the activities carried out Signature and stamp of the contractor 1 2 3...

Page 55: ...METAL FACH Heating Technology 53 L p Date of implementation Description of the activities carried out Signature and stamp of the contractor 8 9 10 11 12 13 14...

Page 56: ...METAL FACH Heating Technology 54...

Page 57: ...nominal power up to 500 kW 2 PN EN ISO 12100 2012 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology 3 PN EN 1708 1 2010 Welding Basic solutions for...

Page 58: ...METAL FACH Heating Technology 56...

Page 59: ...ns contained in the warranty conditions in accordance with the Act of 29 August 1997 on personal data protection consolidated text Journal of Laws 2014 item 1182 The user has the right to access the c...

Page 60: ...METAL FACH Heating Technology 58...

Page 61: ...ustified calling of the service team or failure to meet points 1 or 2 each started hour of the service technician work 70 PLN net travel 1 PLN net km round trip 4 The legible signature of the applican...

Page 62: ...Journal of Laws 2014 item 1182 The user has the right to access the content of his personal data to correct them to request the cessation of data processing and to object to the processing of data in...

Page 63: ...hapter Connecting the boiler to the heating system are observed The conditions in the DTR chapter Requirements for the expansion vessel are complied with There is no other source of heating If there i...

Page 64: ...Personal data provided in this form shall be processed by Jacek Kucharewicz conducting business activity under the name Metal Fach Jacek Kucharewicz 16 100 Sok ka ul Sikorskiego 66 NIP 545 100 10 62...

Page 65: ...er Connecting the boiler to the heating system are observed The conditions in the DTR chapter Requirements for the expansion vessel are complied with There is no other source of heating If there is do...

Page 66: ...Personal data provided in this form shall be processed by Jacek Kucharewicz conducting business activity under the name Metal Fach Jacek Kucharewicz 16 100 Sok ka ul Sikorskiego 66 NIP 545 100 10 62...

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Metal-Fach SD DUO BIO 16, Technical And Operational Documentation

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