Metal Fab IPIC Installation And Maintenance Instructions Manual Download Page 3

CHIMNEY ENVIRONMENT

It is suggested that a chimney being installed in a corrosive 

atmosphere be constructed of Type 316 stainless steel. 

Type 316 stainless is resistant to corrosion and will add to 

the life expectancy of the installation. Chemicals containing 

halogen compounds should not be allowed to contaminate the 

combustion air supplied to the heating equipment. Storage or 

use of chemicals containing chlorine or chlorides in the vicinity 

of equipment, or the presence of these compounds in the fuel, 

or combustion air supply may lead to early deterioration of the 

chimney. 

Chemicals which may cause attack on chimney materials include 

(but are not limited to):

  chlorinated or halogenated dry cleaning solutions,

  fluorocarbon refrigerants,

  hydrochloric (muriatic), sulfuric or other acids,

  fluorocarbon aerosol propellants, 

  vinyl plastics (when burned),

  chlorine bleach and cleaning solutions,

  titanium tetrachloride, or

  plating or etching baths or solutions.

Any of these chemicals passing through the combustion process 

produce acids which can corrode the heating equipment and the 

chimney.
If corrosion is found, an immediate investigation should be 

undertaken  of  the  entire  area. Any  corrosive  materials  should 

be removed to avoid future contamination. A contaminate-free 

atmosphere for combustion and ventilation air must be obtained. 

It may be necessary to pressurize the equipment room with its 

own air supply. Any surface discoloration should be carefully 

studied as it may be caused by contaminates in the fuel, or 

corrosion of mild steel components of the chimney system, the 

breeching system, or the equipment being vented and may be 

indicative of deterioration of other components of the heating 

system. 
Whenever the local atmosphere is high in pollutants, constantly 

or intermittently, it is recommended that the chimney components 

be of all stainless steel construction. When chimney is exposed 

to the elements, it is recommended that the outer wall be 

either painted with one base coat and one finish coat of a heat 

resistant primer and paint, or that the outer wall be constructed 

of stainless steel.

TERMINATION HEIGHT REQUIREMENTS

Model PIC/IPIC chimney is to terminate a minimum of 3’ (914) 

above the highest point where it passes thru a roof of a building 

and a minimum of 2’ (610) higher than any portion of a building 

within a horizontal distance of 10’ (3.05m) (See 

FIG. 1

).

CLEARANCES – BOILERS AND ENGINES

CAUTION– DO NOT ENCLOSE IN A CHASE OR PASSAGEWAY 

OF COMBUSTIBLE MATERIAL

For appliances operating with continuous exhaust temperatures 

up to 1400º F, where the chimney is installed in an open room 

or fully ventilated area on the same story as the appliance to 

which it is connected, Model PIC/IPIC Chimney shall be installed 

at a minimum of the clearance to combustibles as indicated in 

TABLE 1

.

Except for installation in one or two family dwellings, a factory-

built chimney that extends through any zone above that on which 

the connected appliance is located is to be provided with an 

enclosure having a fire resistance rating equal to or greater than 

that of the floor or roof assemblies through which it passes.

Metal-Fab Model PIC/IPIC Chimney can penetrate a combustible 

roof by utilizing the Roof Support Assembly (RSA) or Ventilated 

Thimble Assembly  (VTA). All  other  parts  are  for  attachment  to 

non-combustible  construction  (i.e.,  floor  guides,  wall  guides, 

plate or wall support assemblies).

TABLE 1 - PIC/IPIC INSTALLATION CLEARANCES

Operating Temperature 

1000°F Continuous

(538°C)

1400°F Intermittent

(760°C) 

1400°F Continuous

(760°C)

1800°F Intermittent

(982°C) 

Insulation 

Thickness

PIC

IPIC-1 IPIC-2

IPIC-4

PIC

IPIC-1

IPIC-2

IPIC-4

Exterior Wood Frame or Combustible Wall

Diameter:         6”

8 - 16”

18”

20”

22”

24 - 26”

28 - 32”

34”

36 - 40”

42 - 48”

4” (102)

4” (102)

5” (127)

6” (152)

6” (152)

6” (152)

6” (152) 

6” (152) 

6” (152) 

6” (152)

1” (25)

2” (51)

3” (76)

3” (76) 

3” (76) 

3” (76)

4” (102) 

5” (127) 

5” (127) 

6” (152)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

4” (102)

4” (102)

6” (152)

8” (204)

9” (229)

10” (254)

10” (254)

10” (254)

10” (254) 

10” (254)

1” (25)

2” (51)

3” (76)

3” (76)

3” (76)

3” (76)

4” (102)

5” (127)

5” (127)

6” (152)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

Exterior Non-Combustible

Diameter:         6”

8 - 18”

20 - 42”

44 - 48”

2” (51)

2” (51)

4” (102) 

4” (102)

1” (25)

2” (51)

3” (76)

4” (102)

1” (25)

1” (25)

1” (25)

1” (25)

2” (51)

2” (51)

4” (102) 

4” (102)

1” (25)

2” (51)

3” (76)

4” (102)

1” (25)

1” (25)

1” (25)

1” (25)

Interior Wood or Other Combustibles 

Diameter:         6”

8 - 16”

18”

20”

22”

24”

26”

28 - 32”

34”

36 - 40”  

42 - 48”

4” (102)

4” (102)

5” (127)

6” (152)

7” (178)

8” (204)

9” (229)

10” (254)

10” (254)

10” (254)

10” (254)

1” (25)

2” (51)

3” (76)

3” (76)

3” (76)

3” (76)

3” (76)

4” (102)

5” (127)

5” (127)

6” (152)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

3” (76)

3” (76)

4” (102)

4” (102)

6” (152)

8” (204)

9” (229)

10” (254)

10” (254)

10” (254)

10” (254)

10” (254)

10” (254)

1” (25)

2” (51)

3” (76)

3” (76)

3” (76)

3” (76)

3” (76)

4” (102)

5” (127)

5” (127)

6” (152)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

1” (25)

3” (76)

3” (76)

Fully Enclosed Combustibles (UL103-HT)

Diameter:   6”-14”

N/A

N/A

2” (51)

N/A

N/A

N/A

Fire Rated or          

Non-Combustible 

Chase

As necessary for installation and access, refer to NFPA 211. 

Note:  The  above  figures  represent  air  space,  in  inches,  from 

outer surface to surroundings.  

NOTES:

1.  False ceilings are a potential hazard and require 

 

firestopping. Chimneys passing through areas between

 

 

ceiling  and  roof  must  be  installed  in  fire-rated

 

 

enclosures in accordance with local building codes.

2.  Decorative shrouds at the termination of a factory built 

 

chimney shall not be permitted per NFPA 211.

2’ (610)

LESS THAN 

10’ (3048)

MORE THAN 10’ (3048)

3’ MIN. (914)

STRUCTURE

CHIMNEY OR VENT

3

FIG. 1 - TERMINATION HEIGHT REQUIREMENTS

Summary of Contents for IPIC

Page 1: ...E INSTRUCTIONS VERY CAREFULLY Metal Fab s Model PIC IPIC Chimney has been fully tested and listed by Underwriters Laboratories Inc and Underwriters Laboratories of Canada Chimneys installed in accordance with these installation instructions will comply with national safety standards and building codes This booklet contains complete information on details concerning dimensions installation clearanc...

Page 2: ...tainless steels Complete system size and capacity information can be obtained from the ASHRAE Handbook Equipment Volume or by contacting Metal Fab Inc PO Box 1138 Wichita KS 67201 Refer to Metal Fab Model PIC IPIC Design Maual L1690 for description of all necessary components MULTI ENGINE EXHAUSTS NOT RECOMMENDED Where multiple engines are being considered it is recommended that they not be connec...

Page 3: ... or fully ventilated area on the same story as the appliance to which it is connected Model PIC IPIC Chimney shall be installed at a minimum of the clearance to combustibles as indicated in TABLE 1 Except for installation in one or two family dwellings a factory built chimney that extends through any zone above that on which the connected appliance is located is to be provided with an enclosure ha...

Page 4: ...etween inner and outer walls with insulation strips STEP 6 Secure the outer casing with the closure band When system is installed outdoors the upper side upper half in the horizontal position of the closure band bead should be sealed with P077 sealant to make the casing watertight JOINT ASSEMBLY The Model PIC IPIC joint sealing system is designed for quick and easy installation For most applicatio...

Page 5: ...m 17 6 5 33m 18 6 5 64m 20 0 6 10m 21 0 6 40m 22 0 6 71m 23 0 7 01m 24 0 7 32m 24 6 7 47m 25 0 7 62m 26 0 7 92m 27 0 8 23m 27 0 8 23m 28 6 8 69m 29 0 8 84m 30 0 9 14m 30 6 9 30m 31 0 9 45m 32 0 9 75m 32 6 9 91m 33 6 10 21m 34 6 10 52m 8 6 2 59m 8 9 2 67m 9 3 2 82m 10 0 3 05m 10 6 3 20m 11 0 3 35m 11 6 3 51m 12 0 3 66m 12 3 3 73m 12 6 3 81m 13 0 3 96m 13 6 4 11m 13 6 4 11m 14 3 4 34m 13 6 4 11m 15 ...

Page 6: ...on on the guy cables or braces a fixed point support plate or wall support assembly may be installed immediately below the roofline as shown in FIG 8 STORM COLLAR GUY RING HALF RINGS 4 PCS HALF CLOSURE BANDS 2 PCS FIG 5 PIC IPIC GUY RING EXPLODED VIEW FIG 4 FULL ANGLE RING FOR LATERAL SUPPORT CLOSURE RING STORM COLLAR FLASHING ROOF PIPE DIAMETER ANGLE RING MUST BE USED WITH FLASHING CHIMNEY ABOVE ...

Page 7: ...chimney The pipe flue is equipped with an annular catch ring and a 1 25 NPT nipple extending through the casing for attachment of drain piping The drain piping should include a water leg of a height at least equal to the maximum expected operating pressure at the appliance outlet to avoid allowing flue gases to vent through the drain Drain section should be installed indoors to prevent freezing Se...

Page 8: ...he next fixed support point the appliance outlet for example the tee should be protected from bending moments by use of an expansion joint or bellows joint See the sections on those fittings for additional information about compensation for thermal expansion FIG 12 SUSPENDED TEE PIPE RISER HALF CLOSURE BAND WALL SUPPORT ASSEMBLY HALF CLOSURE BAND TEE AT BASE OF RISER DRAIN TEE CAP PIPE SECTION Whe...

Page 9: ...hru 18 20 thru 30 32 thru 42 44 thru 48 6 152 7 3 4 197 7 3 4 197 8 1 2 216 11 279 12 3 4 324 9 7 8 251 14 1 8 359 14 1 2 368 16 5 8 422 19 3 4 503 23 3 4 602 Bracing above and below the elbows is needed to avoid subjecting them to bending moments In order for bracing to be effective it must be rigidly attached to building members or foundation The design of the structure used to attach supports m...

Page 10: ...nd make up joint between pipe and collar following the procedures outlined under heading JOINT ASSEMBLY on Page 4 3 Pull flanged end of tube to the downstream piece of pipe and make up joint as above See FIG 20 4 For IPIC cut insulation to desired length and wrap inner pipe ensuring that it is covered completely before attaching half jackets 5 Wrap two half jackets around joint with bead at the do...

Page 11: ...ansion compensation The use of the variable length in engine exhaust applications is not recommended The variable length is comprised of the following components 1 a 3 83 collar with a flange at one end used to clamp the flange at the desired length 2 a 30 762 long tube flanged at one end which fits into the 3 83 collar 3 an outer jacket consisting of two half jacket assemblies and 4 loose insulat...

Page 12: ...e the chimney to mis function and cause spillage of flue gases into the mechanical room The step increaser should be used when the length of run available for the size change is restricted The installed length of a step increaser is 2 51 See FIG 25 The step increaser is a non structural part and must not be subjected to loading in either the axial or lateral directions FIG 24 VARIABLE LENGTH CASIN...

Page 13: ...te support capability can be resupported with additional plate support s An expansion joint must be used between support points See FIG 29 FIG 29 RESUPPORT REQUIREMENTS A plate support assembly is to be attached only to non combustible construction such as block concrete or steel with clearance that is adequate for installation and access DO NOT ATTACH THE PLATE SUPPORT TO COMBUSTIBLE CONSTRUCTION...

Page 14: ...gs are aligned with the draw screws of the flange band The clamp rings and full angle ring are then bolted together with the hardware provided to form a rigid assembly See FIG 33 FIG 33 WALL SUPPORT ASSEMBLY EXPLODED VIEW When attached to a non combustible wall with the brackets and struts the wall support makes up a fixed point in the chimney An expansion joint is required between the wall suppor...

Page 15: ...the freestanding portion of the chimney above the wall support assembly See FIG 37 FIG 37 SPECIAL CONSIDERATIONS FOR CHIMNEY ON OUTSIDE WALL FLOOR GUIDE FG The floor guide is similar in function to a wall guide or full angle ring but is modified specially for use at floor penetrations The angle brackets and straps hold the guide centered in the floor penetration See FIG 38 Maximum floor opening X ...

Page 16: ...of 4 Install the 2 split lateral support rings on the chimney casing one above the thimble and one below the thimble Leave the bolts loose enough to allow the ring to slide along the casing The spacer tabs are to be toward the thimble 5 Push the lateral rings along the chimney casing until they are completely enclosed in the thimble 6 Install the flashing centered on the thimble Secure it to the r...

Page 17: ...the roof Then tighten all bolts and nuts 3 Install the flashing centered on the thimble Secure it to the roof and seal it to the roof membrane as appropriate Note The flashing pitch is fixed specify required pitch rate with order FIG 45 illustrates details of the pitched roof penetration component installation FIG 45 FIXED PITCH ROOF PENETRATION INSTALLATION FLASHING F FIXED PITCH FLASHING FPF AND...

Page 18: ...ed An exit cone may be used for either vertical or horizontal discharge FIG 49 EXIT CONE STACK HEAD ASSEMBLY SHA The stack head assembly is designed for free unobstructed venting of the chimney while providing maximal protection from rain entering the chimney The stack head is a low loss termination and is recommended by the Industrial Ventilation Manual 20th Edition American Conference of Industr...

Page 19: ...BY OTHERS APPLIANCE OUTLET FIG 50B STACK HEAD ASSEMBLY FLANGE ADAPTER FA The flange adapter is intended for use as a connection to a Class 125 or 150 ANSI pipe flange This type of connection requires a flange gasket and bolt set supplied by the installer The gasket and bolts are typically sold by pipe valve and fittings houses as an NBG set FIG 53 illustrates a typical installation For diameters 2...

Page 20: ...tes typical bellows joint locations in a diesel engine exhaust system NOTE Bellows Joints are required for expansion joints in high pressure applications including engine or turbine exhaust Systems that use Bellows Joints are to use seal clips See TABLE 4 on Page 5 and additional joint sealant per Page 23 WALL PENETRATOR WP This part is used to allow PIC IPIC pipe to pass through non fire rated wa...

Page 21: ... and guided by a full angle ring or wall guide on the exhaust end The exhaust side guide should be located approximately 6 12 152 305 from the downstream end of the bellows joint IMPORTANT When supporting high rise exhaust systems bellows joints must be located just below every fixed support to prevent compression at ambient temperatures See FIG 57 Good design indicates that any section of exhaust...

Page 22: ...2 6 20 252 4 1008 1329 1 14 14 7 20 294 4 1176 1550 6 16 16 8 20 336 4 1344 1772 2 18 18 9 20 378 4 1512 1993 7 20 21 20 420 4 1680 2215 2 22 23 1 20 462 4 1848 2436 7 24 25 2 20 504 4 2016 2658 2 26 27 3 20 546 4 2184 2879 7 28 29 4 15 441 4 1764 2325 9 30 31 5 15 472 5 4 1890 2492 1 32 33 6 15 504 4 2016 2658 2 34 35 7 15 535 5 4 2142 2824 4 36 37 8 15 567 4 2268 2990 5 WEIGHT CALCULATIONS BY IN...

Page 23: ...2 2600 2 36 52 2 10 522 4 2088 2753 2 THE INFORMATION ON THIS PAGE PERTAINS TO ALL APPLICATIONS TABLE 3 EXPECTED NUMBER OF TUBES PER JOINT P071 OR P077 SEALANT Pipe Diameter No of Tubes Pipe Diameter No of Tubes Pipe Diameter No of Tubes 6 0 20 22 0 33 38 1 00 8 0 20 24 0 50 40 1 00 10 0 20 26 0 50 42 1 00 12 0 25 28 0 50 44 1 00 14 0 25 30 0 67 46 1 20 16 0 25 32 0 67 48 1 20 18 0 33 34 0 67 20 0...

Page 24: ...P O Box 1138 WICHITA KANSAS 67201 316 943 2351 FAX 316 943 2717 info metal fabinc com www metal fabinc com 2016 Metal Fab Inc Form No L2592 11 16 9602 24 NOTES ...

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