MESSRING M-LIGHT LED Operating Instructions Manual Download Page 45 | Manualshive

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MESSRING M-LIGHT LED Operating Instructions Manual Download Page 45

Maintenance

Maintenance

Intervals

8LE-D23_BA_E

20.03.2015

45

/

58

6.1. Maintenance Intervals

The following maintenance intervals must be complied with:

I

Before Execution of a Test Series

I

Semi-annual maintenance

(or after 150 operating hours)

6.2. Categories

Category Description

A

Facility operator with MESSRING operator training

B

Operator's maintenance personnel with MESSRING maintenance training

C

Network administrator

D

MESSRING system specialist

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Summary of Contents for M-LIGHT LED

Page 1: ...truction 2 Chapter 2 Health and Safety 5 Chapter 3 System Description 9 Chapter 4 Setup and Functioning 12 Chapter 5 Software 20 Chapter 6 Maintenance 44 Chapter 7 Technical Data 50 Chapter 8 Handling...

Page 2: ...s part of your product Consequently you must keep this operating instruction so that it is easily accessible for the operating personnel at all times When selling or leaving the product to third parti...

Page 3: ...operty there are 4 different risk levels Each risk level is marked with a certain signal word and a warning sign DANGER Refers to a dangerous situation which will lead to death or severe injury if it...

Page 4: ...iation 1 2 2 Description of More Signs and Symbols Symbol Meaning Step Result of a sequence of actions Hint additional information New test Element of the CrashSoft user interface or labeling of an op...

Page 5: ...d damage to property Carefully read and observe all instructions in this chapter Observe the safety instructions and warnings on the individual components and activities in the following chapters Comp...

Page 6: ...least 1 m if you have a cardiac pacemaker defibrillators or other electronic implants DANGER Striking of persons due to falling M Light LED M Light LED falling from the crash lighting frame may strik...

Page 7: ...peration at 120 V nominal voltage leave the M Light LED to cool before touching it Before touching the M Light LED read the temperature in the bottom line of the M Light Control software Burning hazar...

Page 8: ...cameras in the indoor area These may be e g I Vehicle and sled tests in crash test facilities I Airbag ignition and unfolding I Tests with partial car bodies or vehicle interior equipment 2 2 2 Warnin...

Page 9: ...em Description Purpose 8LE D23_BA_E 20 03 2015 9 58 Chapter 3 System Description Contents 3 1 Setup and Functioning 10 3 2 Main Components of M Light LED 11 3 3 Special Properties and Performance Data...

Page 10: ...tionally be operated manually or via the CAN bus with the help of the software In pulsed operation it is possible to eliminate backlight effects due to control of separate M Light LED groups For elimi...

Page 11: ...bus I CAN bus interface for control of the CAN bus via PC USB connection optional 3 3 Special Properties and Performance Data I No warm up time required ready for operation directly after switch on I...

Page 12: ...2015 8LE D23_BA_E Chapter 4 Setup and Functioning Contents 4 1 LED Array 13 4 2 Rear Side of the Housing 15 4 2 1 Connecting Disconnecting Voltage Supply 15 4 2 2 Establishing Signal Connections 16 4...

Page 13: ...nce command After the last maintenance the M Light LED has been switched on for more than 150 hours Permanent yellow M Light LED has heated up so much that the ventilators are switched on Operation of...

Page 14: ...amaged Off M Light LED is either switched on defective or is not supplied with operating voltage Figure 3 Lighting angles The lighting angles are custom specific they can be identified via the M Light...

Page 15: ...em Description 1 Voltage supply connection 2 CAN bus Out 3 Nameplate 4 CAN bus In 5 CAN bus address MSB 6 CAN bus address LSB 7 On Off switch for manual operation Figure 5 Connections and control elem...

Page 16: ...back the lock at the female connector Pull out the male connector The M Light LED is now disconnected from voltage supply 4 2 2 Establishing Signal Connections Item Description 1 LED 9V I O 2 CAN bus...

Page 17: ...he M Light LEDs use patch cables according to CAT5 EIA TIA 568 or higher Specify a unique CAN bus address for every M Light LED in the same CAN bus line Now the signal connections have been completely...

Page 18: ...the M Light LED on and off Also used as output in Master mode GND out Ground connection to previous M Light LED Term for switch off of the terminating resistor at the Flash and CAN output 9V D I O 9V...

Page 19: ...t for attachment of M Light LED 3 Outer attachment holes 2 units 10mm 4 Inner attachment hole 10mm 5 Support bracket as base for M Light LED Positioning the Support Bracket Open both fixing screws so...

Page 20: ...5 8LE D23_BA_E Chapter 5 Software Contents 5 1 What is the Purpose of M Light Control Software 21 5 2 Installation of the M Light Control Software 21 5 2 1 System Prerequisites 21 5 2 2 Installation P...

Page 21: ...non volatile and data is maintained in the M Light LED even if it is disconnected from the voltage supply 5 2 Installation of the M Light Control Software 5 2 1 System Prerequisites I PC with USB port...

Page 22: ...are marked in the M Light Explorer Quick Connect Connects the M Light LEDs already detected during the previous application with the software Use this process if the wiring the CAN Bus address of the...

Page 23: ...s counter The Maintenance command queries the operating hour counter in all M Light LEDs If the operating hour counter displays more than 150 hours the status indicator of the M Light LED flashes blue...

Page 24: ...measured at the connected M Light LEDs is 3 600 rpm M Light LED Explorer System Shows all M Light LEDs connected with the software regardless of any group in which the LEDs may also be included Group...

Page 25: ...ystem I Highlight a group of M Light LED e g CIS TOP I Highlight an individual M Light LED e g Toplamp1 0xA0 Highlighting M Light LEDs in M Light Explorer Highlight an M Light LED a group or a system...

Page 26: ...HT LED Pro Permanent Switch on of M LIGHT LED Pro Open the Steady Light window Highlighting M Light LEDs in M Light Explorer Adjust the required intensity by the Power slide control Press On The previ...

Page 27: ...Via Sync M Light LED is switched on for permanent operation when the level at the input Flash H Flash L is changed from recessive to dominant If the level falls from dominant to recessive the M Light...

Page 28: ...or Pulse periode to 0 the Auto Follow operating mode is switched on Pulse width s Duration of a pulse in s switch on duration Pulse delay s Time delay by which the pulse is to be retarded in compariso...

Page 29: ...he selected parameters Figure 18 page 33 LED Light On Off duration of the M Light LED based on the assumed trigger pulse and selected parameters Figure 18 page 33 Delay Switch on delay for selected pa...

Page 30: ...es and the intensity set must comply with the diagram that is shown in the software Figure 16 Figure 16 Diagram permissible Sync signal Designation Description Black characteristic curve Maximum permi...

Page 31: ...t the Power slide control in the Flash Light window Adjust the frame rate of the camera system Adjust the exposure duration of the camera system You have adjusted the input signal to the physical limi...

Page 32: ...djust the required number of pulses per trigger process Select the required period duration Pulse period s or the required frame rate Pulse period fps Adjust the required pulse duration Pulse width s...

Page 33: ...cessive to dominant falling edge M Light LED is activated when the level at the input Flash H Flash L is changed from dominant to recessive Highlight the M Light LED for which the settings are to be m...

Page 34: ...several pulses of the M Light LED are necessary e g for PIV measuring Highlight the M Light LED for which the settings are to be made Select the required number of pulses depending on the incoming tri...

Page 35: ...e rate value for the camera by means of the Pulse Period fps slide control so that the control does NOT become red The slide control that is currently NOT actuated follows automatically Press Send The...

Page 36: ...of 1000 s Adjusting the Pulse Delay With this parameter the delay of the light impulses is determined according to the edge of the Sync signal from the camera Highlight the M Light LED for which the...

Page 37: ...ameters as required Highlight the M Light LED to which the settings are to be transmitted Press Send The set parameters are transmitted to the highlighted M Light LEDs Switching off an Operating M Lig...

Page 38: ...ed red in the display The graphic illustrations for Trigger and LED Light are NOT displayed The valid parameters are provided below Figure 27 page 38 Figure 26 Illustration of invalid parameters Push...

Page 39: ...ion of the M Light LEDs z B temperature or fan speed I Hardware such as the lighting angle 56 optics I Firmware e g MCU Firmware Version 7 Determining the Status of the Highlighted M Light LEDs Highli...

Page 40: ...ware or FPGA update must always be completed Any M Light LEDs failed due to an incomplete update must be sent to MESSRING for repair Performing a Firmware Update Highlight an M Light LED using the lef...

Page 41: ...using the left mouse button Press in section FPGA Update The browser window for selection of the update file is opened Only use update files that have been approved by MESSRING for your M Light LED P...

Page 42: ...g contents Code Description Config GroupCount 2 Number of groups that are defined Group1 Serial number of the group Name Block Name of the group Group 1 as it is indicated in M Light Control LightCoun...

Page 43: ...just it in accordance with the grouping settings of the M Light LEDs in your installation In the case that you have NOT installed any switches enter 0 for the SwitchCount If switches are installed adj...

Page 44: ...ies 45 6 3 Before Execution of a Test Series 46 6 3 1 M Light LED 46 6 4 Semi annual Maintenance 47 6 4 1 Ventilation slots 47 6 4 2 Housing 47 6 5 Maintenance Instructions 48 6 5 1 Acting Safely 48 6...

Page 45: ...must be complied with I Before Execution of a Test Series I Semi annual maintenance or after 150 operating hours 6 2 Categories Category Description A Facility operator with MESSRING operator trainin...

Page 46: ...s description Measured values Visual inspection Switch on the voltage supply and check if all M Light LEDs signal ready for operation status Blue or yellow indication in the LED array section 4 1 page...

Page 47: ...soiling using a vacuum cleaner or compressed air with the voltage supply disconnected Do NOT propel fans by means of air pressure A OK 6 4 2 Housing Tasks Comment Cat OK Defects description Measured v...

Page 48: ...rom the mains supply before beginning with any maintenance work Do not insert objects into the M Light LED M Light LED must only be cleaned dry do NOT use water for cleaning Do NOT use M Light LED in...

Page 49: ...ns line Hold and stop the fan by pushing up a narrow plastic or wood rod through the ventilation slots from the bottom With the fan blade stopped blow out or vacuum clean the ventilation slots Repeat...

Page 50: ...7 Technical Data Contents 7 1 Dimensions and Weights 50 7 2 Voltage supply 50 7 3 Performance Data 51 7 1 Dimensions and Weights Length 255 mm Width 190 mm Height 1 480 mm Weight 5 5 kg 7 2 Voltage su...

Page 51: ...rformance Data Color temperature 6 500 7 100 K daylight Luminous flux 100 000 Lumen Service life of the LEDs 50 000 h Angle of radiation depending on design 23 37 56 71 Ambient temperature 0 50 C Hard...

Page 52: ...ect the CAN bus interface with the first M Light LED Connect the first M light LED with the next M Light LED via CAN bus Assign a unique CAN BUS address to all M Light LEDs in the same CAN bus line Yo...

Page 53: ...Figure 31 High speed camera connection Item Description 1 M Light LED IN 2 M Light LED Bus Splitter 3 TTL sync line from the camera 4 High speed camera 8 2 2 Triggering M Light LED with the Help of t...

Page 54: ...ction Disconnect M Light LED from CAN bus connection Supply M Light LED with operating voltage Press the ON button on the rear side of the housing Figure 5 Item 7 page 15 The M Light LED is now operat...

Page 55: ...LIGHT LED 8LE D23_BA_E 20 03 2015 55 58 CAN address Description MSB LSB 6 D Flash power 190 6 E Flash power 200 6 F Flash power 210 7 0 Flash power 220 7 1 Flash power 230 7 2 Flash power 240 7 3 Flas...

Page 56: ...operation with the help of the CAN bus address switch Supply M Light LED with operating voltage via the male connector Press the red ON OFF button on the rear side of the housing M Light LED is switc...

Page 57: ...Cover 57 9 1 2 Structure of the Protective Cover 58 9 1 Special Accessory Protective Cover 9 1 1 Purpose of the Protective Cover The protective cover is intended for protection of the LED array from...

Page 58: ...t LED housing Figure 33 M Light LED 9 1 3 Retrofitting the Protective Cover to M Light LED Disconnect the M Light LED from voltage supply Remove the front attachment screws from the housing 2 x 2 scre...

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