Mesko-Rol Z 548 Service Manual, Spare Parts Download

Page: 39 / 52

Jackshaft ZK-200.00.00.

Manufacturer’s

number

Part/assembly name

Qty.

Remarks

10.

11.

12.

13.

14.

15.

16.

17.

ZK-20.00.02

PN-70/M-85005

PN-88/M-82176

PN-85/M-82105

ZK 200.20.00

ZK 200.10.10

UCF 207

PN-89/M-85023

4R-302-3-BA-P4B1

ZK 200.10.01

NP 0316

MT 377

PN-85/M-82105

PN-86/M-82176

ZK 200.30.01

PN-78/M-82019

Shaft guard

Parallel key 8x7x55

Nut P M14-8-B-Fe/Zn8cC

Screw M14x45-8.8-B-Fe/Zn8cC

Screw M6x16-8.8-B-Fe/Zn8cC

Welded bush

Quill shaft

Bearing unit

Spring-type straight pin 6x50

Telescopic articulated shaft

Two-sided shaft

Guard

Band

Screw M6x45-8.8-B-Fe/Zn8cC

Nut P M6-8-B-Fe/Zn8cC

Bracket

Washer A 6,6-Fe/Zn8cC

Summary of Contents for Z 548

Page 1: ......

Page 2: ...e adjustment of tines height 4 2 2 Setting of tine arms and swath curtain in working and transport positions 4 2 3 Setting the safeguard bows in working and transport positions 4 2 4 The latch in transport position 4 2 5 Setting the rake s height for transport 4 2 6 Setting the support leg 4 2 7 Installation of portable warning lights and warning triangle 14 15 18 20 21 22 24 4 3 Preparation for t...

Page 3: ...EN ISO 12100 1 Safety of machinery Basic concepts general principles for design Part 1 Basic terminology methodology PN EN ISO 12100 2 Safety of machinery Basic concepts general principles for design Part 2 Technical principles PN EN ISO 4254 1 Agricultural machinery Safety Part 1 General requirements non harmonised standards PN ISO 11684 1998 Tractors machinery for agriculture and forestry powere...

Page 4: ...ocated on the product as shown in fig 1 Due to the continuous development of our products we reserve the right to make any modifications or improvements to our products at our sole discretion However this shall not imply any obligation on our part to upgrade any product that we have already sold 2 APPROPRIATE USE OF THE MACHINE The rake is intended for raking grass and short stalk green forage on ...

Page 5: ...ne even if it is idle or stored Do not allow sitting hanging or riding on the tine arms Give this warning to all people around both adults and children and ask them to warn others as well BEFORE activating the rotation of the tine arms either manually or using the tractor s drive even during parking or storage ensure that there are no bystanders or animals within the reach or near the tine arms Wh...

Page 6: ...ng technical requirements for vehicles and their essential equipment Polish Journal of Laws Dz U 32 2003 pos 262 as amended the rake should have portable warning lights and a triangular slow moving vehicle plate for the towing on public roads Those are specified in the spare parts list and must be positioned on the rake as shown in fig 14 BEFORE coupling the rake with the tractor inspect the whole...

Page 7: ...s too small load it with weights YOU MAY APPROACH the rake when the rotation has stopped and the tractor s engine has been shut down WHEN THE RAKE is lifted secure it against dropping by setting the support in the upper or lower position BEFORE adjusting the tine height with a hand crank pos 7 fig 3 shut down the tractor engine remove the key from the ignition switch and engage hand brake 3 2 2 TR...

Page 8: ...port to operation position It changes it width when folding or unfolding and when arms are moved the tines switch position from horizontal to vertical towards the ground WHILE OPERATING the turner ensure that the area within the 50 m perimeter is clear from people and animals The support should be set in the upper position 3 2 4 UNCOUPLING FROM THE TRACTOR FOR PARKING OR STORAGE BEFORE UNCOUPLING ...

Page 9: ...mage and if required replace them early enough with new original parts manufactured by Z 548 because only these will provide the desirable result 3 2 6 SAFETY SIGNS The rake has warning labels with safety icons applied at the points shown in Fig 1 They contain clear notices and tips about what you should be particularly careful about to stay safe Examine each of these labels carefully and check th...

Page 10: ... maintenance or service Risk from hard objects ejected by the machine Keep safe clearance Risk of a leg being caught Keep safe clearance Do not stand or perform maintenance inspection or service works within the reach of the rake while it is lifted While working keep this clearance from people and animals Maintain correct pressure in the tires Max RPM of the power output shaft Lifting points ...

Page 11: ...10 Fig 1 Location of warning labels on the rake ...

Page 12: ...t as well as the main drive unit for tine arms Main frame 2 is the primary carrier system for the entire rake In front of the main frame 2 there is a 3 point linkage frame 3 for attaching to tractor s 3 point linkage system On the bottom of the gearbox bushing 1 the suspension frame 4 is embedded with hinge mounted wheel arm 5 and support wheels 6 The rake is produced in two versions with wheels m...

Page 13: ...fied in the PN EN ISO 4254 1 2006 standard appendix B p 2 6 is 72 4 dB The working rake does not produce hazardous vibration The operator s seat in the tractor s cabin is ergonomic and shock absorbent Fig 2 1 Rake gearbox 2 Main frame 3 3 point linkage frame 4 Suspension frame 5 Wheel arm 6 Support wheel 7 Adjusting screw with the hand crank 8 Connecting arm 9 End arm 10 Tines 12 Central beam set ...

Page 14: ...MENT OF TINES HEIGHT The quality of raking depends on the position of the tines 10 Fig 3 above the ground The position of the tines depends on the height of support wheels 6 with regard to the end of the tines 10 and is adjusted by rotating the adjusting screw with hand crank 7 sinking of support wheels in the ground inclination of the rake towards front or back depending on the length of the cent...

Page 15: ...ight of tines in order to obtain good raking of crop avoid the devastation of the top layer of the soil and root system and contamination of the crop 4 2 2 SETTING OF TINE ARMS AND SWATH CURTAIN IN WORKING AND TRANSPORT POSITIONS WARNING Always make sure that the linchpin set 11 inserted to lock the end arm 9 in the connecting arm 8 is set as per fig 4 Fig 4 Correct setting of the linchpin set 11 ...

Page 16: ...ING POSITION In working position the end arm and the swath curtain should be set as per fig 5 Fig 5 8 Connecting arm 9 End arm 10 Tines 11 Linchpin set 12 Central beam set 14 Swath curtain 15 Swath curtain arm 16 Side arm 8 9 10 11 14 16 15 12 ...

Page 17: ...16 END ARMS AND THE SWATH CURTAIN IN TRANSPORT POSITION Fig 6 2 Main frame 9 End arm 10 Tines 11 Linchpin set 12 Central beam set 14 Swath curtain 10 9 2 11 ...

Page 18: ... 15 Swath curtain arm 16 Side arm 4 2 3 SETTING THE SAFEGUARD BOWS IN WORKING AND TRANSPORT POSITIONS SAFEGUARD BOWS IN WORKING POSITION Fig 7 2 Main frame 12 Central beam set 13 Safeguard bows 30 Linchpin with safety pin ...

Page 19: ...13 30 SAFEGUARD BOWS IN TRANSPORT POSITION Fig 8 13 Safeguard bows After setting safeguard bows into transport or working position always secure them using linchpin with safety pin fig 7 and fig 8 item 30 ...

Page 20: ...8 Latch 19 Safety pin Setting the latch 18 in working position is shown in fig 9 In this state rake can make limited movements to left and right against the tractor Setting the latch 18 in transport position is shown in fig 10 Latch 18 opening after engaging with the bolt on 3 point linkage frame blocks left and right deflections of the rake against the tractor ...

Page 21: ...latch from the 3 point linkage frame 4 2 5 SETTING THE RAKE S HEIGHT FOR TRANSPORT Fig 11 20 Portable warning lights 21 Red reflective lights Lift the rake on the tractor to the transport position fig 11 to such a height that the distance from the top of the red reflective light to the road surface is max 1200 mm ...

Page 22: ...ING THE SUPPORT LEG Set the support leg 22 using the safety pin 23 for transport and operation in upper position as per fig 12 parking in lower position as per fig 13 Fig 12 3 Main beam 22 Support leg 23 Safety pin ...

Page 23: ...22 Fig 13 3 Main beam 22 Support leg 23 Safety pin ...

Page 24: ... Central beam set 20 portable warning lights 24 Warning triangle 25 Plug Install portable warning lights 20 and warning triangle 24 as per fig 14 Plug the plug 25 into the tractor s power supply socket Check if tractor s lights and portable warning lights are working the same way ...

Page 25: ...ortable warning lights 20 and warning triangle 24 as per fig 14 Check if the lights work properly 7 7 Lift the rake using hydraulic lift to minimal height from the ground Exercise caution during lifting the rake with hydraulic lift raise the support 22 into upper position fig 12 position the latch 18 into transport position as per fig 10 Do not forget to insert the safety pin 19 set the length of ...

Page 26: ...wath curtain 14 with the arm 15 and end arms 9 as per fig 5 2 Position safeguard bows 13 as per fig 7 3 Position the latch in working position as per fig 9 4 Manually turn the rotor to check the operation of the rake Rotating arms should not be touching any other elements Tines used in raking should be set at the same height from the ground Adjust the height according to point 4 2 1 5 Make sure th...

Page 27: ...ways make sure that there are no people or animals within the working range of raking arms 1 Properly set machine will rake from the field lane located under tines which are in raking position acc to fig 16 and fig 17 Adjust the tines setting in regard to field surface acc to point 4 2 1 Fig 16 ...

Page 28: ...set too high above the field surface results in leaving unraked crop along the entire working width fig 17 Fig 17 The central hatch of the three point linkage system set too short results in leaving unraked crop on the edges of the working width fig 18 ...

Page 29: ...28 Fig 18 the central hatch of the three point linkage system set too long results in leaving unraked crop in the middle of the working width fig 19 ...

Page 30: ...ires contact point with the ground Parking or storing the rake on deflated tyres will damage the inner tubes and tyres 2 During parking and storage make regular checks to ensure there are no signs of corrosion If any component looks corroded maintenance is required 4 7 SERVICE WARNING Before servicing or repairing the rake shut down the tractor s engine remove the key from the ignition switch plac...

Page 31: ... of the side plug 27 fig 20 in the housing If you find a leak eliminate the cause and top up the oil to the required level fill in the greaser 28 with 2 cm3 of Liten EPG 00 grease or other grease suitable for toothed gears use grease nipples 17 Fig 2a to grease the joints of beams with support wheels use grease nipple 30 Fig 20 to grease the tines height adjusting system Fig 20 27 Side plug 28 Gre...

Page 32: ...ing speed 6 10 km h 12 Ground wheels number of wheels standard 2 tandem 4 Tyre pressure 0 17 MPa wheel track standard 1652 mm tandem front 1405 mm tandem rear 2030 mm tyre size 15 x 6 00 6 4 PR 13 Telescopic articulated shaft 4R 302 3 BA P4B1 Rotational speed 540 RPM Transmitted torque 300 Nm Power 14 kW Rated length 840 mm Coupling type overload type P4B1 with adjustable torque 600 Nm 6 DISASSEMB...

Page 33: ...aced between both angle plates of copy wheel arm Cooperation with the tractor Attached bolt item 2 page 48 and the bush item 8 page 48 for connecting the 3 point frame via central hatch with the tractor s three point linkage system must be placed in oblong openings in the 3 point frame and secured with safety pin item 6 page 48 When the machine is lowered the bolt must be located in the middle of ...

Page 34: ...heel height adjustment You can adjust copy wheel height by putting the linchpin set item 5 page 50 into the openings in the copy wheel unit item 5 page 50 Secure the linchpin with the safety pin item 13 page 50 ...

Page 35: ...34 8 SPARE PARTS LIST While ordering a part specify its name part number the rake s year of manufacture and its number ...

Page 36: ...35 ...

Page 37: ...76 M 82001 PN 85 M 82105 PN 88 M 82176 HS 182 PN 88 M 82176 ZK 110 00 06 DIN 7500 D Intermediate frame welded Latch set 3 point linkage frame welded Support leg Lower catch set Mandrel set Bolt set Bolt Linchpin set Linchpin set Screw M14x45 8 8 A Fe Zn8cC Safety pin S Zn8x63 Safety pin S Zn 5x36 Spring type straight pin 6x60 Safety pin S Zn 6 3x36 Screw M14x45 8 8 B Fe Nut P M14 8 B Fe Zn8cC Bolt...

Page 38: ...37 ...

Page 39: ...302 3 BA P4B1 ZK 200 10 01 NP 0316 MT 377 PN 85 M 82105 PN 86 M 82176 ZK 200 30 01 PN 78 M 82019 Shaft guard Parallel key 8x7x55 Nut P M14 8 B Fe Zn8cC Screw M14x45 8 8 B Fe Zn8cC Screw M6x16 8 8 B Fe Zn8cC Welded bush Quill shaft Bearing unit Spring type straight pin 6x50 Telescopic articulated shaft Two sided shaft Guard Band Screw M6x45 8 8 B Fe Zn8cC Nut P M6 8 B Fe Zn8cC Bracket Washer A 6 6 ...

Page 40: ...39 ...

Page 41: ...0 30 00 ZK 30 20 01 3 ZK 30 20 02 7 ZK 30 20 03 4 ZK 30 20 04 1 PN 85 M 82101 PN 88 M 82176 PN 88 M 82176 PN 89 M 85023 Connecting arm Screw M12x60 8 8 A Fe Zn9cC Linchpin set End arm Tine Shackle Strap Screw M10x60 8 8 A Fe Zn8cC Nut PM10 8 A Fe Zn8cC Nut PM12 8 A Fe Zn8cC Spring type straight pin 12 x 45 9 9 9 9 36 36 36 36 36 9 9 ...

Page 42: ...41 ...

Page 43: ...afeguard bow 2 11 0656 4448 Cord 2 12 PN 85 M 82101 Screw M10x55 8 8 A Fe Zn8cC 2 13 PN 85 M 82105 Screw M10x25 8 8 A Fe Zn8cC 2 14 PN 88 M 82176 Nut PM10 8 B Fe Zn8cC 2 15 ZK 50 71 00 1 Left arm set 1 16 ZK 50 70 00 1 Right arm set 1 17 ZK 50 90 00 Welded pin 2 18 PN 85 M 82101 Screw M10x70 8 8 A Fe Zn8cC 2 19 PN 88 M 82176 Nut PM8 8 A Fe Zn8cC 2 21 T2250V Pull spring 2 22 NP 0448V Single spring ...

Page 44: ...43 ...

Page 45: ...N 81 M 85111 ZK 600 00 01 PN 85 M 82105 Suspension frame Screw M8x20 8 8 A Fe Zn8cC Parallel key A10x8x110 Screw M 12x100 8 8 A Zn8cC Nut PM12 8 A Fe Zn8cC Joint block Adjusting screw set Plate Gearbox Comer gearbox Starosielski gearbox Main frame Connector set Bolt B12h11x30 24 Fe Zn8cC Safety pin S Zn 3 2x18 Screw M6x40 8 8A Fe Zn8cC Nut PM6 8 A Fe Zn8cC Wheel band 4 50Ax6 Tyre 15x6 00 6 4PR Inn...

Page 46: ...45 ...

Page 47: ... Left beam welded 1 4 ZK 800 10 00 Right beam welded 1 5 SF 10W26 Slide washer 4 6 ZK 700 00 02 Washer 2 7 SF 10 25 30 Slide bush 4 8 PN 85 M 82105 Screw M12x25 8 8 B Fe Zn8cC 6 9 PN 83 M 82037 Washer 13 Fe Zn8cC 6 10 54D18A Plug 2 11 ND 9841 Wheel set 15x6 00 6 4 PR 4 12 TH 100V Washer 4 13 ND 9620V Hub cap 4 14 PN 76 M 86002 M6 grease nipple 2 15 TH 9 Sealing ring 4 ...

Page 48: ...47 ...

Page 49: ...art assembly name Qty Remarks 1 ZK 150 10 00 Latch welded 1 2 ZK 150 20 01 Bolt 1 3 ZK 150 10 03 Left arm 1 4 PN 88 M 82176 Nut P M10 8 B Fe Zn8cC 1 5 ND 9734V Node chain 1 6 PZ 25V Linchpin 1 7 ZK 150 00 03 Clip 1 8 ZK 150 20 02 Sleeve 1 9 ZK 910 00 00 Copy wheel unit 1 ...

Page 50: ...49 ...

Page 51: ...12 8 B Fe Zn8cC 4 8 TH 100 Washer 5x12 5x30 1 9 ND 9620V Hub cap 1 10 PN 82 M 82105 Screw M12x25 8 8 B Fe Zn8cC 1 11 PN 83 M 82037 Washer 13 Fe Zn8cC 1 12 ND 9841 A Wheel set 15x6 00 6 4 PR 1 13 DIN 11023 Safety pin with ring 5x32 1 14 ZK 910 10 03 Ring 1 15 PN 89 M 85023 Spring type straight pin 8x50 1 16 SF 10 34 20 Slide bush 2 17 PN 76 M 86002 M6 grease nipple 1 18 ZK 910 10 00 Adjusting unit ...

Page 52: ...51 Notes ...

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