Meritor T-2111 Series, Maintenance Manual, Page: 18 / 46

Page 12
Disassemble Declutch
Assembly
5450 ft. lb. (7400 N•m) Version: Figure 12.
CAUTION
Be careful not to damage the shims when
removing the bearing cage. Damaged shims can
cause fluid leakage.
11. Lift the bearing cage and shaft assembly from the
housing. If there are any shims in between the
transfer case housing and bearing cage, keep
them. You will use these shims at assembly.
Replace damaged or worn shims.
12. Remove the oil and dirt seals from the bearing cage
assembly.
13. Remove the ball bearing retention snap ring.
14. Remove the declutch output shaft and ball bearing
assembly in the direction of the oil seal and snap
ring bores.
15. Remove the sliding declutch collar.
16. Remove the ball bearing from the declutch output
shaft.
NOTE:
Continue with steps 17 and 18 for “full torque”
version.
11,000 ft. lb. (14900 N•m) “Full Torque” Version:
Figure 13.
Figure 12
Figure 13
1. Rotate the transfer case in the repair stand so that
the declutch assembly is facing upward.
2. If the declutch assembly has a declutch indicator
switch, remove the declutch indicator switch from the
shift plate.
3. Remove the capscrews and washers from the
declutch shift plate. Remove the plate.
4. Remove the setscrew from the declutch shift fork.
5. Remove the capscrews and washers from the cover
of the declutch piston. Remove the cover.
6. Remove the declutch piston and the return spring.
7. Remove the quad seal from the declutch piston.
Discard the quad seal. Install a new quad at
assembly.
8. Remove the shift fork.
9. Remove the two internal output cage mounting
capscrews and washers.
10. Remove the external output cage mounting
capscrews and washers.
17. Remove the quad ring seal from the declutch
bearing cage bore for the air piston shaft.
18. Remove the needle bearing from the bore of the
declutch output shaft.
!
Section 3
Disassembly
OUTPUT
SHIFT
FORK
DRIVEN
SHAFT
DECLUTCH
COLLAR
BALL
BEARING
OUTPUT
CAGE
OIL
SEAL
DECLUTCH
OUTPUT
SHAFT
SHIFT
PLATE
SET
SCREW
PISTON
PISTON
COVER
DECLUTCH
SHAFT ROLLER
BEARING
DECLUTCH
INDICATOR
SWITCH
(OPTIONAL)
Pro Gear and Transmission • 906 W. Gore St. Orlando, FL 32805 • 1 (877) 776-4600 / (407) 872-1901 • parts@eprogear.com