Page 8
Install Transfer Case in Vehicle
1. With a lifting device, remove the transfer case from
the repair stand to a hydraulic roller jack. If used,
remove the temporary eyebolts and angle iron
brackets from the transfer case housing.
2. Move the transfer case into position under the
vehicle with the hydraulic roller jack.
3. Install the transfer case into the vehicle with the
mounting bolts. Tighten the bolts to the torque
specification supplied by the vehicle manufacturer.
4. Connect the drivelines to the input and output yokes
of the transfer case.
5. Connect the brake actuator linkage to the parking
brake.
6. Fill the transfer case with proper quantity of specified
lubricant. See page 34 for lubricant specifications
and capacities.
NOTE:
Allow time for the lubricant to flow through the rear
output bearing into the proportional differential if
the unit is so equipped.
Drain and Replace Oil
1. Make sure the vehicle is parked on a level surface.
Put a large container under the transfer case.
WARNING
•
Use only the type of lubricant specified by the
equipment manufacturer. Do not mix different
types of lubricant. The wrong lubricant can
cause damage, incorrect operation and serious
personal injury.
•
Do not reuse lubricant. Used lubricant can be
contaminated and can cause damage, incorrect
operation and serious personal injury.
2. Remove the drain plug from the bottom of the
transfer case. Drain and properly discard the oil.
Clean the plug. Figure 7.
3. Install and tighten the drain plug to 35-50 lb-ft
(47-68 N•m).
4. Clean the area around the fill plug. Remove the fill
plug from the transfer case.
5. Add the specified oil until the oil level is even with
the bottom of the fill plug hole or to top of standpipe
if used.
6. Install and tighten the fill plug to 35-50 lb-ft
(47-68 N•m).
Check and Adjust Oil Level
1. Make sure the vehicle is parked on a level surface.
2. Clean the area around the fill plug. Remove the fill
plug from the transfer case. Figure 7.
3. The oil level must be even with the bottom of the
hole for the fill plug or to top of standpipe if used.
See page 31.
•
If oil flows from the hole when the plug is loosened,
the oil level is high. Let the oil drain to the correct
level.
•
If the oil level is below the bottom of the hole of the fill
plug, add the specified oil.
4. Install and tighten the fill plug to 35-50 lb-ft (47-68
N•m).
!
T
T
T
T
Figure 7
Section 2
Removal and Installation
FILL
PLUG
DRAIN
PLUG
T-2111 SHOWN (TYPICAL)
Pro Gear and Transmission • 906 W. Gore St. Orlando, FL 32805 • 1 (877) 776-4600 / (407) 872-1901 • [email protected]