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Disassemble Yokes from
Input and Output Shafts
1. Rotate the transfer case in the repair stand so the
yokes face upward.
2. Remove the yoke nuts and washers from the input
and output shafts.
3. Remove the yokes from the output shafts.
NOTE:
Do not remove the oil slinger from the yoke or
flange unless it is damaged.
Disassemble Bearing Cages
from Front Half Side
1. Match mark the bearing cages and transfer case
housing so that they can be put together in the same
position at reassembly. Figure 10.
2. Remove the capscrews and washers that attach the
bearing cages to the transfer case housing.
CAUTION
Be careful not to damage the shims when
removing the bearing cage. Damaged shims can
cause fluid leakage.
3. Lift the bearing cage and shim pack from both shafts.
Keep the shim packs for use at reassembly.
Figure 11.
Figure 10
Figure 11
!
MATCH
MARKS
SHIM
PACK
Pro Gear and Transmission • 906 W. Gore St. Orlando, FL 32805 • 1 (877) 776-4600 / (407) 872-1901 • [email protected]