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Mercury 2004 Mountaineer, Owner'S Manual

The Mercury 2004 Mountaineer Owner's Manual is an essential guide for all Mountaineer owners. This comprehensive manual is available for free download at manualshive.com, providing detailed instructions, maintenance tips, and troubleshooting information. Take full advantage of this valuable resource to maximize your Mountaineer experience.

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GAUGES

Standard instrument cluster gauges

Optional instrument cluster gauges

Speedometer:

Indicates the

current vehicle speed.

2004 Mountaineer

(mnt)

Owners Guide (post-2002-fmt)
USA English

(fus)

Instrument Cluster

15

Summary of Contents for 2004 Mountaineer

Page 1: ...27 Manual heating and air conditioning 27 Electronic automatic temperature control 28 Rear passenger climate control 31 Rear window defroster 32 Lights 33 Driver Controls 43 Windshield wiper washer control 43 Steering wheel adjustment 44 Power windows 48 Mirrors 49 Speed control 51 Message center 63 Locks and Security 79 Keys 79 Locks 79 Anti theft system 81 Table of Contents 1 ...

Page 2: ...ansmission operation 145 Vehicle loading 161 Trailer towing 167 Recreational towing 172 Roadside Emergencies 173 Getting roadside assistance 173 Hazard flasher switch 174 Fuel pump shut off switch 175 Fuses and relays 176 Changing tires 186 Jump starting 195 Wrecker towing 200 Customer Assistance 201 Reporting safety defects U S only 208 Cleaning 209 Table of Contents 2 ...

Page 3: ...es 272 Index 274 All rights reserved Reproduction by any means electronic or mechanical including photocopying recording or by any information storage and retrieval system or translation in whole or part is not permitted without written authorization from Ford Motor Company Ford may change the contents without notice and without incurring obligation Copyright 2004 Ford Motor Company Table of Conte...

Page 4: ...co www ford com mx In Australia www ford com au Additional owner information is given in separate publications This Owner s Guide describes every option and model variant available and therefore some of the items covered may not apply to your particular vehicle Furthermore due to printing cycles it may describe options before they are generally available Remember to pass on the Owner s Guide when ...

Page 5: ...km of new vehicle operation Vary your speed to allow parts to adjust themselves to other parts Drive your new vehicle at least 500 miles 800 km before towing a trailer Do not add friction modifier compounds or special break in oils during the first few thousand miles kilometers of operation since these additives may prevent piston ring seating See Engine oil in the Maintenance and Specifications c...

Page 6: ...n to your vehicle when diagnosing or servicing your vehicle Event Data Recording Other modules in your vehicle event data recorders are capable of collecting and storing data during a crash or near crash event The recorded information may assist in the investigation of such an event The modules may record information about both the vehicle and the occupants potentially including information such a...

Page 7: ...his vehicle for snowplowing Your vehicle is not equipped with a snowplowing package Using your vehicle as an ambulance Do not use this vehicle as an ambulance Your vehicle is not equipped with the Ford Ambulance Preparation Package MIDDLE EAST NORTH AFRICA VEHICLE SPECIFIC INFORMATION For your particular global region your vehicle may be equipped with features and options that are different from t...

Page 8: ...ning Child Seat Lower Anchor Child Seat Tether Anchor Brake System Anti Lock Brake System Brake Fluid Non Petroleum Based Traction Control AdvanceTrac娂 Master Lighting Switch Hazard Warning Flasher Fog Lamps Front Fuse Compartment Fuel Pump Reset Windshield Wash Wipe Windshield Defrost Demist Rear Window Defrost Demist 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Introduction 8 ...

Page 9: ... Coolant Engine Coolant Temperature Do Not Open When Hot Battery Avoid Smoking Flames or Sparks Battery Acid Explosive Gas Fan Warning Power Steering Fluid Maintain Correct Fluid Level MAX MIN Emission System Engine Air Filter Passenger Compartment Air Filter Jack Check fuel cap Low tire warning 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Introduction 9 ...

Page 10: ... works If any light remains on after starting the vehicle have the respective system inspected immediately Service engine soon The Service engine soon indicator light illuminates when the ignition is first turned to the ON position to check the bulb Solid illumination after the engine is started indicates the On Board Diagnostics System OBD II has detected a malfunction Refer to On board diagnosti...

Page 11: ...o the ON position when the engine is not running or in a position between ON and START or by applying the parking brake when the ignition is turned to the ON position If the brake system warning light does not illuminate at this time seek service immediately from your dealership Illumination after releasing the parking brake indicates low brake fluid level and the brake system should be inspected ...

Page 12: ...rature is high The engine oil pressure is low The fuel gauge is at or near empty Hi temp low oil if equipped Illuminates when the engine coolant temperature is high or the engine oil pressure is low Refer toEngine coolant temperature gauge or Engine oil pressure gauge in this chapter Low tire warning if equipped Illuminates when the low tire warning system is enabled If the light remains on while ...

Page 13: ...t start up or while driving Your spare tire is in use Repair the road wheel to restore system function If your tires are inflated to the recommended air pressure and your spare tire is not in use have the system inspected immediately by your servicing dealership Electronic throttle control Illuminates when the engine has defaulted to a limp home operation Report the fault to a dealer at the earlie...

Page 14: ...d any door is open Turn signal Illuminates when the left or right turn signal or the hazard lights are turned on If the indicators stay on or flash faster check for a burned out bulb High beams Illuminates when the high beam headlamps are turned on Key in ignition warning chime Sounds when the key is left in the ignition in the OFF LOCK or ACCESSORY position and the driver s door is opened Headlam...

Page 15: ...ES Standard instrument cluster gauges Optional instrument cluster gauges Speedometer Indicates the current vehicle speed 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Instrument Cluster 15 ...

Page 16: ...l kilometers miles of the vehicle Standard instrument cluster Optional instrument cluster Refer to Message Center in the Drivers Controls chapter on how to switch the display from Metric to English Trip odometer Registers the kilometers miles of individual journeys Standard instrument cluster Press and release the SELECT RESET button to toggle between odometer and trip odometer display Optional in...

Page 17: ...tween L and H If the needle falls below the normal range stop the vehicle turn off the engine and check the engine oil level Add oil if needed If the oil level is correct have your vehicle checked at your dealership or by a qualified technician Fuel gauge Indicates approximately how much fuel is left in the fuel tank when the ignition is in the ON position The fuel gauge may vary slightly when the...

Page 18: ...istenable stations or CD tracks Press again to stop 4 CLK To set the hour press and hold CLK and press SEEK to decrease or increase the hours BASS CD TREB BAL FADE SCN CLK AM FM VOL PUSH ON SEEK EJ COMP DISC TUNE 1 2 3 4 5 6 FM1 ST SHUFFLE CD CD 14 15 16 17 18 1 2 3 4 13 6 5 8 12 11 7 9 10 CLK 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Entertainment Systems Entertainment Syste...

Page 19: ...til sound returns This radio is equipped with six station memory preset controls which allow you to set up to six AM stations and 12 FM stations six in FM1 and six in FM2 9 CD Press and hold until desired point of a selection is reached 10 CD Press and hold until desired point of a selection is reached 11 Tune In radio mode press to move up or down the frequency band in individual increments 12 Se...

Page 20: ...ity certain recordable and re recordable compact discs may not function correctly when used in Ford CD players Irregular shaped CDs CDs with a scratch protection film attached and CDs with homemade paper adhesive labels should not be inserted into the CD player The label may peel and cause the CD to become jammed It is recommended that homemade CDs be identified with permanent felt tip marker rath...

Page 21: ...Audiophile radio comes equipped with Satellite ready capability The kit to enable Satellite reception is available through your Mercury dealer Detailed Satellite instructions are included with the dealer installed kit 3 DSP Digital Signal Processing Press DSP to access the Ambiance menu Ambiance gives the feeling of being there to your music creating increased clarity as well as an open and spacio...

Page 22: ...ith Autostore and Autoset functions 8 Balance Press BAL then press SEL to shift sound to the left right speakers Fade Press FADE then press SEL to shift sound to the rear front speakers 9 Menu Press MENU and SEL to access clock mode RDS on off Traffic announcement mode Program type mode Shuffle and Compression mode The Federal Communications Commission FCC and the Canadian Radio and Telecommunicat...

Page 23: ...ng the clock Press MENU until SELECT HOUR or SELECT MINS is displayed Use SEL to manually increase or decrease the hours minutes Press MENU again to disengage clock mode 10 Memory presets To set a station Select frequency band AM FM tune to a station press and hold a preset button until sound returns 11 SAT if equipped Your Audiophile radio comes equipped with Satellite Ready capability The kit to...

Page 24: ...players Irregular shaped CDs CDs with a scratch protection film attached and CDs with homemade paper adhesive labels should not be inserted into the CD player The label may peel and cause the CD to become jammed It is recommended that homemade CDs be identified with permanent felt tip marker rather than adhesive labels Ballpoint pens may damage CDs Please contact your dealer for further informatio...

Page 25: ...d When you pass a broadcast tower a stronger signal may overtake a weaker one and play while the weak station frequency is displayed CD CD PLAYER CARE Do Handle discs by their edges only Never touch the playing surface Inspect discs before playing Clean only with an approved CD cleaner and wipe from the center out Don t Expose discs to direct sunlight or heat sources for extended periods of time I...

Page 26: ...rker rather than adhesive labels Ballpoint pens may damage CDs Please contact your dealer for further information AUDIO SYSTEM WARRANTY AND SERVICE Refer to the Warranty Guide for audio system warranty information If service is necessary see your dealer or qualified technician 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Entertainment Systems 26 ...

Page 27: ...air through the windshield defroster vents 3 A C Uses outside air to cool the vehicle Air flows from the instrument panel register vents only 4 Rear Defrost Clears ice and fog from the rear window 5 Fan speed adjustment Controls the volume of air circulated in the vehicle Operating tips To reduce fog build up on the windshield during humid weather place the air flow selector in the position To red...

Page 28: ...nel as these objects may become projectiles in a collision or sudden stop Dual Electronic Automatic Temperature Control DEATC system if equipped 1 A C control Uses outside air to cool the vehicle Press to turn on off in all modes except or 2 Recirculation control Cools the vehicle more quickly by recirculating the cabin air instead of using outside air and helps prevent unpleasant outside odors or...

Page 29: ...tside air through the windshield defroster vents 7 Distributes outside air through the windshield defroster vents and floor vents 8 Distributes outside air through the floor vents 9 Distributes outside air through the instrument panel vents and the floor vents 10 Distributes outside air through the instrument panel vents 11 OFF Outside air is shut out and the fan will not operate 12 AUTO Press to ...

Page 30: ...the air flow selector in the position To reduce humidity build up inside the vehicle do not drive with the air flow selector in the OFF or MAX A C position Do not put objects under the front seats that will interfere with the airflow to the back seats Under normal weather conditions do not leave the air flow selector in OFF when the vehicle is parked This allows the vehicle to breathe using the ou...

Page 31: ...n climate control system is cooling in MAX A C or mode the auxiliary controls will not function as the entire vehicle will operate at a full cool temperature 2 Mode selector Press to select air flow direction to Floor or Panel Directs air to the floor of the third row seating directs air to the overhead registers of the second and third row seating The selected mode will illuminate on the temperat...

Page 32: ...ture control 3 Fan control Determines fan speed levels Floor console climate controls if equipped Controls the direction of the airflow to the rear of the vehicle selects air flow from the console panel registers selects air flow from the floor console registers REAR WINDOW DEFROSTER The rear defroster control is located on the instrument panel Press the rear defroster control to clear the rear wi...

Page 33: ...he autolamps on rotate the control counterclockwise to Foglamp control The foglamps can be turned on only when the headlamp control is in the and position and the high beams are not turned on Pull headlamp control towards you to turn foglamps on The foglamp indicator light will illuminate when foglamp is activated Push the headlamp control towards the instrument panel to deactivate the foglamps Da...

Page 34: ...he lever toward the instrument panel to activate Pull the lever towards you to deactivate Flash to pass Pull the lever toward you to activate Release the lever to deactivate PANEL DIMMER CONTROL Move the control up and down to adjust the intensity of the panel lighting Operates only when the exterior lights are switched on Move the control to the full upright position past detent to turn on the in...

Page 35: ...e on a level surface about 7 6 meters 25 feet away from a vertical plain surface 3 Check your headlamp alignment at night or in a dark area so that you can see the headlamp beam pattern 1 Eight feet 2 Center height of lamp to ground 3 Twenty five feet 4 Horizontal reference line 2 The center of the headlamp has a 3 0 mm circle on the lens Measure the height from the center of your headlamp to the ...

Page 36: ... TURN SIGNAL CONTROL Push down to activate the left turn signal Push up to activate the right turn signal INTERIOR LAMPS Dome reading lamps The dome lamp lights when any door is opened the instrument panel dimmer switch is rotated up until the courtesy lamps come on any of the remote entry controls are pressed and the ignition is OFF The reading portion the two outer lights can only be toggled on ...

Page 37: ...r qualified technician Using the right bulbs Replacement bulbs are specified in the chart below Headlamp bulbs must be marked with an authorized D O T for North America and an E for Europe to assure lamp performance light brightness and pattern and safe visibility Using incorrect bulbs may damage the lamp assembly or void the lamp assembly warranty or may not provide quality bulb burn time Functio...

Page 38: ...amp 1 168 Map lamps 2 168 T10 Ashtray lamp 1 161 All replacement bulbs are clear in color except where noted To replace all instrument panel lights see your dealer Replacing headlamp bulbs Do not touch the glass of a halogen bulb 1 Turn off the headlamps and open the hood 2 Remove two retainer pins then pull headlamp forward 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Lights 38...

Page 39: ...halogen headlamp bulb carefully and keep out of children s reach Grasp the bulb only by its plastic base and do not touch the glass The oil from your hand could cause the bulb to break the next time the headlamps are operated Reverse steps to reinstall bulb s 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Lights 39 ...

Page 40: ...e hood 2 Remove the two headlamp retainer pins then pull headlamp forward 3 Remove the bulb socket from the lamp assembly 4 Carefully pull old bulb out of the lamp assembly Reverse steps to reinstall bulb s 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Lights 40 ...

Page 41: ... under the bumper and rotate the bulb socket counterclockwise to remove it 3 Pull the bulb straight out Reverse steps to reinstall bulb s Replacing tail brake turn backup lamp bulbs 1 Turn the headlamp switch to OFF and open the liftgate 2 Remove the two screws from the lamp assembly 3 Remove the lamp assembly 4 Rotate the bulb socket counterclockwise and remove it from the lamp assembly 5 Pull th...

Page 42: ...1 Make sure the headlamp switch is in the OFF position and then remove two screws and the license plate lamp assembly 2 Remove the bulb socket from the lamp assembly by turning counterclockwise and pull the bulb straight out Reverse steps to reinstall bulb s Replacing high mount brakelamp bulb 1 Remove the two screws and lamp assembly from vehicle 2 Remove the bulb socket from the lamp assembly by...

Page 43: ...will swipe three times with washer fluid a long push and hold the wipers and washer fluid will be activated for up to ten seconds Rear window wiper washer controls For rear wiper operation rotate the rear window wiper and washer control to the desired position Select INT 1 3 4 second interval rear wiper INT 2 8 10 second interval rear wiper OFF Rear wiper and washer off For rear wash cycle rotate ...

Page 44: ...d press it into place until a click is heard 3 Replace wiper blades every 6 months for optimum performance TILT STEERING COLUMN Pull the lever down to unlock the steering column While the lever is in the down position tilt the steering column to its desired orientation Lift the lever back to its original position to lock the steering column Never adjust the steering column when the vehicle is movi...

Page 45: ...er drivers must not compromise their own or others safety when using such equipment Mobile Communications can enhance personal safety and security when appropriately used particularly in emergency situations Safety must be paramount when using mobile communications equipment to avoid negating these benefits Mobile Communication Equipment includes but is not limited to cellular phones pagers portab...

Page 46: ...lders Flip forward armrest to provide a flat load floor OVERHEAD CONSOLE IF EQUIPPED The appearance of your vehicle s overhead console will vary according to your option package Storage compartment Press the latch to open the storage compartment 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Driver Controls 46 ...

Page 47: ...mitter opposite of the button Place the transmitter into storage compartment button down Place the provided height adaptors onto the back of the door as needed Close the door Press the depression in the door to activate the transmitter Illuminated visor mirror Lift the mirror cover to turn on the visor mirror lamps Type A 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Driver Contr...

Page 48: ...int can supply depends on the fuse rating For example a 20A fuse should supply a maximum of 240 Watts a 15A fuse should supply a maximum of 180 Watts Exceeding these limits will result in a blown fuse Always keep the power point caps closed when not being used Rear auxiliary power point if equipped A second auxiliary power point is located on the rear side of the console It is accessible from the ...

Page 49: ... side to restore the window controls Accessory delay With accessory delay the window switches audio system and moon roof may be used for up to ten minutes after the ignition switch is turned to the OFF position or until any door is opened POWER SIDE VIEW MIRRORS The ignition must be in the ACC or ON position to adjust the power side view mirrors To adjust your mirrors 1 Rotate the control clockwis...

Page 50: ...ith an auto dimming feature When the auto dimming mirror is turned on as indicated by an illuminated green LED to the left of the button on mirror it will detect bright lights glare from behind the vehicle and will change from the normal high reflective state to the darkened state to minimize glare When the auto dimming mirror is turned on it will automatically return to the normal high reflective...

Page 51: ...on the pedals while the vehicle is moving SPEED CONTROL With speed control set you can maintain a speed of 48 km h 30 mph or more without keeping your foot on the accelerator pedal Speed control does not work at speeds below 48 km h 30 mph Do not use the speed control in heavy traffic or on roads that are winding slippery or unpaved Setting speed control The controls for using your speed control a...

Page 52: ...nt to apply the brakes to reduce the speed If the vehicle speed decreases more than 16 km h 10 mph below your set speed on an uphill your speed control will disengage Resuming a set speed Press the RES resume control and release it This will automatically return the vehicle to the previously set speed The RES control will not work if the vehicle speed is not faster than 48 km h 30 mph RES SET COAS...

Page 53: ...ches that speed press and release the SET control Reducing speed while using speed control There are two ways to reduce a set speed Press and hold the COAST CST control until you get to the desired speed then release the control You can also use the COAST CST control to operate the Tap Down function Press and release this control to decrease the vehicle set speed in small amounts by 1 6 km h 1 mph...

Page 54: ...ntrol Note When you turn off the speed control or the ignition your speed control set speed memory is erased STEERING WHEEL CONTROLS IF EQUIPPED These controls allow you to operate some radio and climate control features Audio control features Press to select AM FM1 FM2 CD if equipped or DVD if equipped 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Driver Controls 54 ...

Page 55: ...he selected radio band In CD mode Press MEM to select the next selection on the CD In any mode Press VOL or to adjust volume Climate control features Press TMP or to adjust temperature 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Driver Controls 55 ...

Page 56: ...ear of the glass panel will appear higher than the front edge To vent To tilt the moon roof into the vent position when the glass panel is closed press and hold the front portion of the control To close the moon roof from the vent position press and hold the rear portion of the control until the glass panel stops moving If the battery is disconnected discharged or a new battery is installed the mo...

Page 57: ...odel manufactured before April 1 1982 A garage door which cannot detect an object signaling the door to stop and reverse does not meet current U S federal safety standards For more information contact HomeLink威 at www homelink com or 1 800 355 3515 Retain the original transmitter for use in other vehicles as well as for future programming procedures i e new HomeLink威 equipped vehicle purchase It i...

Page 58: ... and then rapidly Release both buttons when the red light flashes rapidly The rapid flashing light indicates acceptance of the hand held transmitters radio frequency signals 5 Press and hold the just trained HomeLink威 button and observe the red light If the light is a constant red programming is complete and your device should activate when the HomeLink威 button is pressed and released Note To prog...

Page 59: ...eld transmitter may automatically stop transmitting not allowing enough time for HomeLink威 to accept the signal from the hand held transmitter After completing steps 1 and 2 outlined in the Programming section replace step 3 with the following Note If programming a garage door opener or gate operator it is advised to unplug the device during the cycling process to prevent overheating Continue to p...

Page 60: ...HomeLink威 buttons until the red indicator light begins to flash after 20 seconds Release both buttons Do not hold for longer that 30 seconds HomeLink威 is now in the train or learning mode and can be programmed at any time beginning with step 2 in the Programming section Reprogramming a single HomeLink姞 button To program a device to HomeLink威 using a HomeLink威 button previously trained follow these...

Page 61: ...ass will correct itself after a few days of operating your vehicle in normal conditions If the compass still appears to be inaccurate a manual calibration may be necessary Refer to Compass calibration adjustment in this section Most geographic areas zones have a magnetic north compass point that varies slightly from the northerly direction on maps This variation is four degrees between adjacent zo...

Page 62: ...m this adjustment in an open area free from steel structures and high voltage lines For optimum calibration turn off all electrical accessories heater air conditioning wipers etc and make sure all vehicle doors are shut 1 Start the vehicle 2 Locate compass sensor mounted at base of mirror 3 Press the button on the top of the compass module until ZONE appears in the instrument cluster display Conti...

Page 63: ... you of potential vehicle problems with a display of system warnings followed by a long indicator chime Selectable features Reset Press this control to select and reset functions shown in the INFO menu and SETUP menu Info menu This control displays the following control displays Odometer Compass Trip odometer Odometer Compass Average Fuel Economy Trip Elapsed Drive Time Distance to Empty Odometer ...

Page 64: ...ill become noticeable as the vehicle crosses multiple zones A correct zone setting will eliminate this error Refer to Compass zone calibration adjustment in this section Compass zone calibration adjustment Perform this adjustment in an open area free from steel structures and high voltage lines For optimum calibration turn off all electrical accessories heater air conditioning wipers etc and make ...

Page 65: ...my in liters 100 km or miles U S gallon If you calculate your average fuel economy by dividing liters of fuel used by 100 kilometers traveled miles traveled by gallons used your figure may be different than displayed for the following reasons Your vehicle was not perfectly level during fill up Differences in the automatic shut off points on the fuel pumps at service stations Variations in top off ...

Page 66: ...TE Selecting this function from the INFO menu estimates approximately how far you can drive with the fuel remaining in your tank under normal driving conditions Remember to turn the ignition OFF when refueling to allow this feature to correctly detect the added fuel The DTE function will display LOW FUEL LEVEL and sound a tone for one second when you have approximately 80 km 50 miles to empty If y...

Page 67: ... of the monitored systems the message center will indicate either an OK message or a warning message for three seconds Pressing the RESET control cycles the message center through each of the systems being monitored The sequence of the system check report and how it appears in the message center is as follows 1 FUEL LEVEL 2 WASHER FLUID LEVEL 3 OIL LIFE IN XX 4 ENGINE TEMP 5 OIL PRESSURE 6 TIRE PR...

Page 68: ...control for the current display mode 2 Press the RESET control to turn the easy entry exit feature ON or OFF For more information refer to Memory Seat and Pedals in the Seating and Safety Restraints chapter Autolamp delay 1 Select this function from the SETUP control for the current display mode 2 Press the RESET control to select the autolamp delay time Oil Change 1 Select this function from the ...

Page 69: ... 4 seconds to turn the AWD system to the LOCKED mode System warnings System warnings alert you to possible problems or malfunctions in your vehicle s operating systems In the event of a multiple warning situation the message center will cycle the display to show all warnings by displaying each one for several seconds The message center will display the last selected feature if there are no more wa...

Page 70: ...ng display Status Temporary AWD lock vehicles equipped with AdvanceTrac娂 only Displays for 4 seconds AWD lock OFF AWD auto ON vehicles equipped with AdvanceTrac娂 only Check engine temperature Warning returns after 10 minutes Transmission overheated Check transmission Low fuel level Check fuel cap Check charging system Low brake fluid level Low oil pressure Warning tire very low if equipped ETC eng...

Page 71: ...ated CHECK ENGINE TEMPERATURE Displayed when the engine coolant is overheating Stop the vehicle as soon as safely possible turn off the engine and let it cool Check the coolant and coolant level Refer to Engine coolant in the Maintenance and specifications chapter If the warning stays on or continues to come on contact your dealer as soon as possible TRANSMISSION OVERHEATED Indicates the transmiss...

Page 72: ...many of the electrical loads as possible If the warning stays on or comes on when the engine is operating at normal speeds have the electrical system checked as soon as possible LOW BRAKE FLUID LEVEL Indicates the brake fluid level is low and the brake system should be inspected immediately Refer to Checking and adding brake fluid in the Maintenance and specifications chapter LOW OIL PRESSURE Disp...

Page 73: ...fer to AdvanceTrac娂 stability enhancement system in the Driving chapter AWD DISABLED vehicles equipped with AdvanceTrac娂 only Displayed for 4 seconds then SEE OWNER S MANUAL will display indicating that the AWD system is not operating properly For further information refer to Disabling AWD in the Driving chapter See your dealer as soon as possible CHECK AWD vehicles equipped with AdvanceTrac娂 only...

Page 74: ...step 3 above 2 Release the RESET control momentarily then press RESET and SETUP controls at the same time to activate a service mode which will display OIL LIFE XX RESET TO ALTER 3 Press RESET until you find your personalized OIL LIFE XX 4 With your personalized OIL LIFE XX displayed press SETUP to continue the system check DATA ERR These messages indicate improper operation of the vehicle network...

Page 75: ...ea To open the liftgate window press the control on the remote entry key fob or with the liftgate unlocked push the control button on the right side under the license plate lamp shield To open the liftgate unlock the liftgate with the power door locks the remote entry or the keyless entry pad and pull the middle lever under the license plate lamp shield To lock the liftgate and the liftgate window...

Page 76: ...VER IF EQUIPPED Your vehicle may be equipped with a cargo area cover that covers the luggage compartment of your vehicle To install the cover Push both ends of the cover into the depressions right side first in the trim panels behind the second row seat To reduce the risk of injuries the cargo area cover must be properly installed on the rear trim panels Do not place any objects on the cargo area ...

Page 77: ...stowage When the lid is open it will stand up on its own 1 To open lift the release handle and the lid 2 To close lower the lid lift the release handle and press down on the lid LUGGAGE RACK The maximum recommended load is 90 kg 200 lbs evenly distributed If it is not possible to distribute the load position it as far rearward as possible Use the tie down loops on the thumbwheels to secure the loa...

Page 78: ...han vehicles with a lower center of gravity Utility and four wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low slung sport cars are designed to perform satisfactorily under off road conditions Avoid sharp turns excessive speed and abrupt maneuvers in these vehicles Failure to drive cautiously could result in an increase risk of loss of vehicl...

Page 79: ...ock娂 Passive Anti Theft System for more information POWER DOOR LOCKS Press control to unlock all vehicle doors Press control to lock all vehicle doors Liftgate An additional power door lock can be accessed by opening the liftgate The button is located either on the top of the left hand quarter trim panel underneath the rear window or on the bottom of the left hand quarter trim panel Press this but...

Page 80: ... RS 210 of Industry Canada Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including interference that may cause undesired operation Changes or modifications not expressly approved by the party responsible for compliance could void the user s authority to operate the equipment The typical ...

Page 81: ...s and release again within three seconds to unlock all the doors The remote entry system activates the illuminated entry feature This feature turns on the interior lamps for 25 seconds or until the ignition is turned to the 3 ON position If the dome lamp control is in the off position the illuminated entry feature will not work The inside lights will not turn off if they have been turned on using ...

Page 82: ...ystem can also control the memory seat adjustable pedals easy entry exit feature Press to automatically move the seat and adjustable pedals to the desired memory position the seat position corresponds to the transmitter being used Activating the memory seat feature To activate this feature 1 Position the seat and adjustable pedals to the position desired 2 Press the SET control on the driver s doo...

Page 83: ... ENTRY TRANSMITTER 2 Do not wipe off any grease on the battery terminals on the back surface of the circuit board 3 Remove the old battery Note Please refer to local regulations when disposing of transmitter batteries 4 Insert the new battery Refer to the diagram inside the remote entry transmitter for the correct orientation of the battery Press the battery down to ensure that the battery is full...

Page 84: ...ght times rapidly within 10 seconds between the 1 OFF LOCK position and 3 ON Note The eighth turn must end in the 3 ON position 5 The doors will lock then unlock to confirm that the programming mode has been activated 6 Within 20 seconds press any button on the remote entry transmitter Note If more than 20 seconds have passed you will need to start the procedure over again 7 The doors will lock th...

Page 85: ...utes after the ignition has been turned to the 1 OFF LOCK position KEYLESS ENTRY SYSTEM IF EQUIPPED You can use the keyless entry keypad to lock or unlock the doors without using a key open the liftgate window activate or deactivate the autolock feature The keypad can be operated with the factory set 5 digit entry code this code is located on the owner s wallet card in the glove box is marked on t...

Page 86: ...f completing step 2 Your personal code is now erased and only the factory set 5 digit code will work Anti scan feature If the wrong code has been entered 7 times 35 consecutive button presses the keypad will go into an anti scan mode This mode disables the keypad for one minute and the keypad lamp will flash The anti scan feature will turn off after one minute of keypad inactivity pressing the UNL...

Page 87: ...tion by releasing the brake pedal and the vehicle attains a speed greater than 8 km h 5 mph Deactivating activating autolock Your vehicle comes with the autolock feature activated There are four methods to enable disable this feature One is through your dealer the second with a power door unlock lock sequence the third with the keypad and the fourth by using the message center if equipped Before f...

Page 88: ...Message center procedure For information on activating deactivating the autolock feature using the vehicle s message center if equipped refer to Message center information in the Driver Controls chapter SECURILOCK姟 PASSIVE ANTI THEFT SYSTEM SecuriLock娂 passive anti theft system is an engine immobilization system This system is designed to prevent the engine from being started unless a coded key pr...

Page 89: ...s functioning as a theft deterrent When the ignition is in the 3 ON position the indicator will glow for 3 seconds to indicate normal system functionality If a problem occurs with the SecuriLock娂 system the indicator will flash rapidly or glow steadily when the ignition is in the 3 ON position If this occurs the vehicle should be taken to an authorized dealer for service Automatic arming The vehic...

Page 90: ...ed coded keys keys that already operate your vehicle s engine and the new unprogrammed key s readily accessible If two previously programmed coded keys are not available you must take your vehicle to your dealer to have the spare key s programmed Please read and understand the entire procedure before you begin 1 Insert the first previously programmed coded key into the ignition 2 Turn the ignition...

Page 91: ...gnition in the 3 ON position for at least three seconds but not more than 10 seconds 9 Remove the newly programmed coded key from the ignition If the key has been successfully programmed it will start the vehicle s engine and the theft indicator light will illuminate for three seconds and then go out If the key was not successfully programmed it will not start your vehicle s engine and the theft i...

Page 92: ...n or sudden stop Adjustable head restraints Head restraints help to limit head motion in the event of a rear collision The seats in your vehicle may have adjustable head restraints Adjust your head restraint so that it is located directly or as close as possible behind your head The head restraints can be moved up and down 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Seating and...

Page 93: ...at or seatback when the vehicle is moving Always drive and ride with your seatback upright and the lap belt snug and low across the hips Lift handle to move seat forward or backward Pull lever up to adjust seatback 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Seating and Safety Restraints 93 ...

Page 94: ...cushion Press front to raise or lower the front portion of the seat cushion Press rear to raise or lower the rear portion of the seat cushion Press the control to move the seat forward backward up or down 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Seating and Safety Restraints 94 ...

Page 95: ...et or recalled when the transmission gearshift is in Park or Neutral A memory seat position may be programmed at any time The memory seat positions are also recalled when you press your remote entry transmitter UNLOCK control The third position is recalled when both buttons are depressed To program the memory seat to remote entry transmitter refer to Remote entry system in the Locks and Security c...

Page 96: ...ontrol located on the seat to activate Push again to deactivate The heated seat icon in the dual electronic automatic temperature control DEATC will illuminate when activated REAR SEATS Folding down the 60 40 rear seats if equipped If the rear seat is equipped with adjustable head restraints they should be placed in the full down position before folding the seat back down 2004 Mountaineer mnt Owne...

Page 97: ... no objects such as books purses or briefcases are on the floor in front of the second row seats before folding them down Move front passenger seat forward so that the second row seat headrest clears the front seat For assistance refer to the label located on the lower position of the opening 1 Locate handle on the side of the seat cushion by the door 2 Pull forward on the upper portion of the rel...

Page 98: ...ng position 1 Push the seat down and latch to the floor with a moderate amount of effort and speed 2 Make sure the seat is latched to the floor 3 Push the handle forward just enough so that the seat back is released 4 Bring the seat back to an upright position The seatback should lock into position Note If the seat back is locked out and cannot return to the upright position repeat Step 2 and unla...

Page 99: ...not latched the seat may cause injury during a sudden stop Folding the middle 2nd row seat If equipped To fold the seatback down 1 Locate the lever on the top left of the seatback 2 Pull the lever up and push the seatback toward the front of the vehicle 3 Press down on the top outboard area of the seatback until a click is heard 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Seati...

Page 100: ...Storage space is provided underneath the 40 20 40 second row center seat To access the storage space pull up on the strap Third row seat if equipped 3rd row stow feature The 3rd row seat has a tip stow feature to increase cargo space without removing the seat from the vehicle Lower the head restraints before putting the seat in the stowed position 2004 Mountaineer mnt Owners Guide post 2002 fmt US...

Page 101: ...to the seat cushion 2 The seatback will latch into place 3 Push the closeout panel forward over the space between the seats To put seat in upright position 1 Pull back the slider panel on the seatback to release the closeout panel 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Seating and Safety Restraints 101 ...

Page 102: ...ble to analyze different occupant conditions and crash severity before activating the appropriate safety devices to help better protect a range of occupants in a variety of frontal crash situations Your vehicle s Personal Safety System consists of Driver and passenger dual stage air bag supplemental restraints Front safety belts with pretensioners energy management retractors and safety belt usage...

Page 103: ...evel of air bag inflation energy A lower less forceful energy level is provided for more common moderate severity impacts A higher energy level is used for the most severe impacts Refer to Air bag Supplemental Restraints section in this chapter Front crash severity sensor The front crash severity sensor enhances the ability to detect the severity of an impact Positioned up front it provides valuab...

Page 104: ... The Personal Safety System uses a warning light in the instrument cluster or a back up tone to indicate the condition of the system Refer to the Warning Light section in the Instrument Cluster chapter Routine maintenance of the Personal Safety System is not required The Restraints Control Module RCM monitors its own internal circuits and the circuits for the air bag supplemental restraints crash ...

Page 105: ...ured or killed Do not allow people to ride in any area of your vehicle that is not equipped with seats and safety belts Be sure everyone in your vehicle is in a seat and using a safety belt properly In a rollover crash an unbelted person is significantly more likely to die than a person wearing a safety belt Each seating position in your vehicle has a specific safety belt assembly which is made up...

Page 106: ...reduce the belt force acting on the user s chest BELT AND RETRACTOR ASSEMBLY MUST BE REPLACED if the safety belt assembly automatic locking retractor feature or any other safety belt function is not operating properly when checked according to the procedures in Workshop Manual Failure to replace the Belt and Retractor assembly could increase the risk of injury in collisions Combination lap and sho...

Page 107: ...ll lock to help reduce forward movement of the driver and passengers Automatic locking mode The automatic locking mode is not available on the driver safety belt When to use the automatic locking mode In this mode the shoulder belt is automatically pre locked The belt will still retract to remove any slack in the shoulder belt The automatic locking mode is not available on the driver safety belt T...

Page 108: ...will hear a clicking sound This indicates the safety belt is now in the automatic locking mode How to disengage the automatic locking mode Unbuckle the combination lap and shoulder belt and allow it to retract completely to disengage the automatic locking mode and activate the vehicle sensitive emergency locking mode 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Seating and Safet...

Page 109: ...senger seating positions The safety belt pretensioner removes some slack from the safety belt system at the start of a crash The safety belt pretensioner uses the same crash sensor system as the front airbags and Safety Canopy娂 system When the safety belt pretensioner deploys the lap and shoulder belt are tightened When the Safety Canopy娂 system and or the front airbags are activated the safety be...

Page 110: ...on Safety belt extension assembly If the safety belt is too short when fully extended there is a 20 cm 8 inch safety belt extension assembly that can be added part number 611C22 This assembly can be obtained from your dealer at no cost Use only extensions manufactured by the same supplier as the safety belt Manufacturer identification is located at the end of the webbing on the label Also use the ...

Page 111: ...ty belt is unbuckled by intermittently sounding a chime and illuminating the safety belt warning lamp in the instrument cluster If Then The driver s safety belt is not buckled before the vehicle has reached at least 5 km h 3 mph and 1 2 minutes have elapsed since the ignition switch has been turned to ON The BeltMinder feature is activated the safety belt warning light illuminates and the warning ...

Page 112: ...Minder reminds us to take a few seconds to buckle up Safety belts don t work Safety belts when used properly reduce risk of death to front seat occupants by 45 in cars and by 60 in light trucks Traffic is light Nearly 1 of 2 deaths occur in single vehicle crashes many when no other vehicles are around Belts wrinkle my clothes Possibly but a serious crash can do much more than wrinkle your clothes ...

Page 113: ...hat the parking brake is set the gearshift is in P Park the ignition switch is in the OFF position all vehicle doors are closed the driver s safety belt is unbuckled the parklamps headlamps are in OFF position If vehicle is equipped with Autolamps the Autolamps feature MUST be turned off Read steps 1 9 thoroughly before proceeding with the deactivation activation programming procedure BeltMinder d...

Page 114: ...ur times per second for three seconds again 9 After receiving confirmation the deactivation activation procedure is complete Safety belt maintenance Inspect the safety belt systems periodically to make sure they work properly and are not damaged Inspect the safety belts to make sure there are no nicks tears or cuts Replace if necessary All safety belt assemblies including retractors buckles front ...

Page 115: ...he SRS is designed to work with the safety belt to help protect the driver and right front passenger from certain upper body injuries Air bags DO NOT inflate slowly there is a risk of injury from a deploying air bag All occupants of the vehicle including the driver should always properly wear their safety belts even when an air bag supplemental restraint system SRS is provided 2004 Mountaineer mnt...

Page 116: ...er the air bag inflation area may cause those objects to be propelled by the air bag into your face and torso causing serious injury Do not attempt to service repair or modify the air bag supplemental restraint systems or its fuses See your Ford or Lincoln Mercury dealer Modifications to the front end of the vehicle including frame bumper front end body structure and non Ford tow hooks may effect ...

Page 117: ...oes the air bag supplemental restraint system work The air bag SRS is designed to activate when the vehicle sustains longitudinal deceleration sufficient to cause the sensors to close an electrical circuit that initiates air bag inflation The fact that the air bags did not inflate in a collision does not mean that something is wrong with the system Rather it means the forces were not of the type s...

Page 118: ...s must inflate rapidly and with considerable force there is the risk of death or serious injuries such as fractures facial and eye injuries or internal injuries particularly to occupants who are not properly restrained or are otherwise out of position at the time of air bag deployment Thus it is extremely important that occupants be properly restrained as far away from the air bag module as possib...

Page 119: ...ght in the instrument cluster or a tone to indicate the condition of the system Refer to Air bag readiness section in the Instrument Cluster chapter Routine maintenance of the air bag is not required A difficulty with the system is indicated by one or more of the following The readiness light will either flash or stay lit The readiness light will not illuminate immediately after ignition is turned...

Page 120: ...headliner Do not attempt to service repair or modify the Safety Canopy娂 system its fuses the A B or C pillar trim or the headliner on a vehicle containing a Safety Canopy娂 See your Ford or Lincoln Mercury dealer All occupants of the vehicle including the driver should always wear their safety belts even when an air bag SRS and Safety Canopy娂 system is provided To reduce risk of injury do not obstr...

Page 121: ... side crash sensors located at the c pillar behind the rear doors one on each side Roll over sensor in the restraints control module RCM The Safety Canopy娂 system in combination with seat belts can help reduce the risk of severe injuries in the event of a significant side impact collision or rollover event Children 12 years old and under should always be properly restrained in the second or third ...

Page 122: ...eral Safety Canopy娂 system components get hot after inflation Do not touch them after inflation If the Safety Canopy娂 system has deployed the Safety Canopy娂 will not function again The Safety Canopy娂 system including the A B and C pillar trim must be inspected and serviced by a qualified technician in accordance with the vehicle service manual If the Safety Canopy娂 is not replaced the unrepaired a...

Page 123: ...in your vehicle you must put them in safety seats made especially for children Many states require that children use approved booster seats until they are eight years old Check your local and state or provincial laws for specific requirements regarding the safety of children in your vehicle When possible always place children under age 12 in the rear seat of your vehicle Accident statistics sugges...

Page 124: ... belt positioning booster Booster seats position a child so that safety belts fit better They lift the child up so that the lap belt rests low across the hips and the knees bend comfortably Booster seats also make the shoulder belt fit better and more comfortably for growing children When children should use booster seats Children need to use booster seats from the time they outgrow the toddler se...

Page 125: ...an be used in any vehicle in a seating position equipped with lap shoulder belts if your child is over 40 lbs The shoulder belt should cross the chest resting snugly on the center of the shoulder The lap belt should rest low and snug across the hips never up high across the stomach If the booster seat slides on the vehicle seat placing a rubberized mesh sold as shelf or carpet liner under the boos...

Page 126: ...vehicle If you do not install and use the safety seat properly the child may be injured in a sudden stop or collision When installing a child safety seat Review and follow the information presented in the Air bag supplemental restraint system SRS section in this chapter Use the correct safety belt buckle for that seating position the buckle closest to the direction the tongue is coming from Insert...

Page 127: ...er straps in this chapter For more information of LATCH anchors refer to Attaching safety seats with LATCH Lower Anchors and Tethers for Children attachments in this chapter Carefully follow all of the manufacturer s instructions included with the safety seat you put in your vehicle If you do not install and use the safety seat properly the child may be injured in a sudden stop or collision Rear f...

Page 128: ...the shoulder belt and lap belt together 3 While holding the shoulder and lap belt portions together route the tongue through the child seat according to the child seat manufacturer s instructions Be sure the belt webbing is not twisted 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Seating and Safety Restraints 128 ...

Page 129: ...cking mode grasp the shoulder portion of the belt and pull downward until all of the belt is pulled out and a click is heard 6 Allow the belt to retract The belt will click as it retracts to indicate it is in the automatic locking mode 7 Pull the lap belt portion across the child seat toward the buckle and pull up on the shoulder belt while pushing down with your knee on the child seat 2004 Mounta...

Page 130: ... properly secured before each use Attaching child safety seats with tether straps Most new forward facing child safety seats include a tether strap which goes over the back of the seat and hooks to an anchoring point Tether straps are available as an accessory for many older safety seats Contact the manufacturer of your child seat for information about ordering a tether strap The rear seats of you...

Page 131: ...tether strap under the head restraint and between the head restraint posts 3 Locate the correct anchor for the selected rear seating position When placing a child safety seat in the 2nd row center seating position of the 5 passenger vehicle the tether straps may be attached to either of the tether anchors located at the rear of the cargo area Behind 2nd row seat 2004 Mountaineer mnt Owners Guide p...

Page 132: ... child safety seat tightly using the LATCH anchors or safety belts Follow the instructions in this chapter 6 Tighten the child safety seat tether strap according to the manufacturer s instructions If the safety seat is not anchored properly the risk of a child being injured in a collision greatly increases 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Seating and Safety Restraint...

Page 133: ...ng child seats the tether strap must also be attached to the proper tether anchor See Attaching safety seats with tether straps in this chapter Your vehicle has LATCH anchors for child seat installation at the seating positions marked with the child seat symbol Never attach two LATCH child safety seats to the same anchor In a crash one anchor may not be strong enough to hold two child safety seat ...

Page 134: ...he child seat only to the anchors shown If you install a child seat with rigid LATCH attachments do not tighten the tether strap enough to lift the child seat off the vehicle seat cushion when the child is seated in it Keep the tether strap just snug without lifting the front of the child seat Keeping the child seat just touching the vehicle seat gives the best protection in a severe crash Each ti...

Page 135: ...e engine Release the key as soon as the engine starts Important safety precautions When the engine starts the idle RPM runs faster to warm the engine If the engine idle speed does not slow down automatically have the vehicle checked Before starting the vehicle 1 Make sure all occupants buckle their safety belts For more information on safety belts and their proper usage refer to the Seating and Sa...

Page 136: ... 4 START Make sure the corresponding lights illuminate or illuminate briefly If a light fails to illuminate have the vehicle serviced If the driver s safety belt is fastened the light may not illuminate 4 3 2 1 2004 Mountaineer mnt Owners Guide post 2002 fmt USA English fus Driving 136 ...

Page 137: ... used in cold weather conditions you may experience increased cranking times rough idle or hesitation until the engine has warmed up Consult your fuel distributor for the availability of winter grade ethanol Do not crank the engine for more than 30 seconds at a time as starter damage may occur If the engine fails to start turn the key to OFF and wait 30 seconds before trying again Do not use start...

Page 138: ... plug the heater in at least three hours before starting the vehicle The heater can be plugged in the night before starting the vehicle To reduce the risk of electrical shock do not use your heater with ungrounded electrical systems or two pronged cheater adapters Guarding against exhaust fumes Carbon monoxide is present in exhaust fumes Take precautions to avoid its dangerous effects If you smell...

Page 139: ... lamp The ABS lamp in the instrument cluster momentarily illuminates when the ignition is turned on If the light does not illuminate during start up remains on or flashes the ABS may be disabled and may need to be serviced Even when the ABS is disabled normal braking is still effective If your BRAKE warning lamp illuminates with the parking brake released have your brake system serviced immediatel...

Page 140: ... in P Park If the parking brake is fully released but the brake warning lamp remains illuminated the brakes may not be working properly See your dealer or a qualified service technician The parking brake is not recommended to stop a moving vehicle However if the normal brakes fail the parking brake can be used to stop your vehicle in an emergency Since the parking brake applies only the rear brake...

Page 141: ...excessively in a short period of time the brake portion of the system will shut down to allow the brakes to cool down A limited AdvanceTrac娂 function using only engine power reduction will still help control the wheels from over spinning When the brakes have cooled down the system will again function normally Anti lock braking is not affected by this condition and will function normally during the...

Page 142: ...r light with a sliding car icon in the instrument cluster that will flash when the system is active and an indicator light in the control button that will illuminate when the system is turned off In vehicles with a message center the message ADVANCETRAC OFF will be displayed If a failure is detected in the AdvanceTrac娂 system the warning indicator light in the instrument cluster will stay on If th...

Page 143: ...cle s suspension or steering the resulting changes to the vehicle s handling can adversely affect the AdvanceTrac娂 system Also do not install a stereo loudspeaker near the rear console or either rear seat The speaker vibrations can adversely affect the AdvanceTrac娂 sensors located in this area Aggressive driving in any road conditions can cause you to lose control of your vehicle increasing the ri...

Page 144: ...vehicle a higher center of gravity than a passenger car Vehicles with a higher center of gravity such as utility and four wheel drive vehicles handle differently than vehicles with a lower center of gravity Utility and four wheel drive vehicles are not designed for cornering at speeds as high as passenger cars any more than low slung sports cars are designed to perform satisfactorily under off roa...

Page 145: ...tion unless brake pedal is depressed If you cannot move the gearshift lever out of P Park with ignition in the ON position and the brake pedal depressed 1 Apply the parking brake turn ignition key to LOCK then remove the key 2 Locate the access plug to the brake shift interlock override It is located on the underside of the steering column 2004 Mountaineer mnt Owners Guide post 2002 fmt USA Englis...

Page 146: ...lamps are not operating properly Refer to Fuses and relays in the Roadside Emergencies chapter Do not drive your vehicle until you verify that the brakelamps are working Always set the parking brake fully and make sure the gearshift is latched in P Park Turn the ignition to the LOCK position and remove the key whenever you leave your vehicle If the parking brake is fully released but the brake war...

Page 147: ...cess normal shift feel and shift scheduling will resume P Park This position locks the transmission and prevents the rear wheels from turning To put your vehicle in gear Start the engine Depress the brake pedal Move the gearshift lever into the desired gear To put your vehicle in P Park Come to a complete stop Move the gearshift lever and securely latch it in P Park Always set the parking brake fu...

Page 148: ... engine braking is required To return to O D overdrive mode press the transmission control switch The O D OFF lamp will not be illuminated O D Overdrive is automatically returned each time the key is turned off 3 Third Transmission operates in third gear only Used for improved traction on slippery roads Selecting 3 Third provides engine braking 2 Second Use 2 Second to start up on slippery roads o...

Page 149: ...cle is moving at speeds less than 5 km h 3 mph The system is not effective at speeds above 5 km h 3 mph and may not detect certain angular or moving objects To help avoid personal injury please read and understand the limitations of the reverse sensing system as contained in this section Reverse sensing is only an aid for some generally large and fixed objects when moving in reverse on a flat surf...

Page 150: ...nd for only three seconds Once the system detects an object approaching the tone will sound again The RSS automatically turns on when the gear selector is placed in R Reverse and the ignition is ON An RSS control on the instrument panel allows the driver to turn the RSS on and off To turn the RSS off the ignition must be ON and the gear selector in R Reverse An indicator light on the control will ...

Page 151: ...een two wheel drive and four wheel drive If your vehicle is equipped with the AdvanceTrac娂 stability enhancement feature you can change AWD modes if desired by selecting AWD options through the message center For the lubricant specification and refill capacity of the AWD transfer case refer to Maintenance and specifications chapter If your vehicle is equipped with AWD a spare tire of a different d...

Page 152: ...en the shift is complete Autolock operation vehicles equipped with AdvanceTrac姟 only If the AWD system begins to overheat the system will place itself in the Autolock mode the AWD LOCK indicator light will illuminate in the instrument cluster and AWD DISABLED LOCKED will be displayed in the message center AWD LOCKED will be displayed in the message center for four seconds and a warning chime will ...

Page 153: ... and utility vehicles AWD vehicles are specially equipped for driving on sand snow mud and rough terrain and have operating characteristics that are somewhat different from conventional vehicles both on and off the road When driving at slow speeds off road under high outside temperatures use 1 First gear when possible 1 First gear operation will maximize the engine and transmission cooling capabil...

Page 154: ...mall objects such as highway reflectors with minor damage to your vehicle rather than attempt a sudden return to the pavement which could cause the vehicle to slide sideways out of control or rollover Remember your safety and the safety of others should be your primary concern Vehicles with a higher center of gravity such as utility and four wheel drive vehicles handle differently than vehicles wi...

Page 155: ...tions of the accelerator and or brake pedal pressure should be utilized if changes in vehicle speed are called for Avoid abrupt steering acceleration or braking which could result in an increased risk of loss of vehicle control vehicle rollover and or personal injury Use all available road surface to return the vehicle to a safe direction of travel In the event of an emergency stop avoid skidding ...

Page 156: ...r reason in sand make sure you re inflate the tires as soon as possible Note If your vehicle is equipped with the tire pressure monitoring system the system indicator light may illuminate depending on how much air is released from your tires and or how long you drive the vehicle under these conditions Avoid excessive speed because vehicle momentum can work against you and cause the vehicle to beco...

Page 157: ...xcess mud stuck on tires and rotating driveshafts causes an imbalance that could damage drive components Tread Lightly is an educational program designed to increase public awareness of land use regulations and responsibilities in our nations wilderness areas Ford Motor Company joins the U S Forest Service and the Bureau of Land Management in encouraging you to help preserve our national forest an...

Page 158: ...id sudden hard braking as you could lose control When you brake hard the front wheels can t turn and if they aren t turning you won t be able to steer The front wheels have to be turning in order to steer the vehicle If your vehicle has anti lock brakes apply the brakes steadily Do not pump the brakes Driving on snow and ice AWD vehicles have advantages over 2WD vehicles in snow and ice but can sk...

Page 159: ... vehicle is equipped with tires designed to provide for safe ride and handling capability Make sure all tires and wheels on the vehicle are of the same size type tread design and load carrying capacity If you have questions regarding tire replacement see an authorized Ford or Lincoln Mercury dealer If you nevertheless decide to equip your AWD for off road use with tires larger than what Ford Motor...

Page 160: ...ire is suspected have the tire demounted and inspected in case it needs to be repaired or replaced Maintenance and Modifications The suspension and steering systems on your vehicle have been designed and tested to provide predictable performance whether loaded or empty and durable load carrying capability For this reason Ford Motor Company strongly recommends that you do not make modifications suc...

Page 161: ... your loaded vehicle weight within its design rating capability with or without a trailer Properly loading your vehicle will provide maximum return of vehicle design performance Before loading your vehicle familiarize yourself with the following terms for determining your vehicle s weight ratings with or without a trailer from the vehicle s Safety Certification Label and Tire Label Base Curb Weigh...

Page 162: ...load The appropriate loading capacity of your vehicle can be limited either by volume capacity how much space is available or by payload capacity how much weight the vehicle should carry Once you have reached the maximum payload of your vehicle do not add more cargo even if there is space available Overloading or improperly loading your vehicle can contribute to loss of vehicle control and vehicle...

Page 163: ... Certification Label located on the driver s door or door pillar The total load on each axle must never exceed its GAWR Exceeding the Safety Certification Label axle weight rating limits could result in substandard vehicle handling performance engine transmission and or structural damage serious damage to the vehicle loss of control and personal injury Note For trailer towing information refer to ...

Page 164: ... injury GCW Gross Combined Weight is the weight of the loaded vehicle GVW plus the weight of the fully loaded trailer GCWR Gross Combined Weight Rating is the maximum allowable weight of the vehicle and the loaded trailer including all cargo and passengers that the vehicle can handle without risking damage Important The towing vehicle s braking system is rated for operation at GVWR not at GCWR Sep...

Page 165: ... tires with lower load carrying capacities than the originals because they may lower the vehicle s GVWR and GAWR limitations Replacement tires with a higher limit than the originals do not increase the GVWR and GAWR limitations Exceeding any vehicle weight rating limitation could result in serious damage to the vehicle and or personal injury Steps for determining the correct load limit 1 Locate th...

Page 166: ... such as slower speeds and increased stopping distance should be taken when driving a heavily loaded vehicle Your vehicle can haul more cargo and people than most passenger cars Depending upon the type and placement of the load hauling cargo and people may raise the center of gravity of the vehicle Calculating the load your vehicle can carry tow 1 Use the appropriate maximum GCWR chart in the Trai...

Page 167: ...schedule in the scheduled maintenance guide Do not tow a trailer until your vehicle has been driven at least 500 miles 800 km Refer to the instructions included with towing accessories for the proper installation and adjustment specifications Do not exceed the maximum loads listed on the Safety Compliance Certification label For load specification terms found on the label refer to Vehicle loading ...

Page 168: ...in this table and instructions on how to calculate your vehicle load refer to Vehicle loading in this chapter Maximum trailer weights shown The combined weight of the completed towing vehicle and the loaded trailer must not exceed the GCWR When towing maximum loads under high outside temperatures and on steep grades the A C system may cycle on and off to protect the engine from overheating This ma...

Page 169: ...iler must not exceed the GCWR When towing maximum loads under high outside temperatures and on steep grades the A C system may cycle on and off to protect the engine from overheating This may result in a temporary increase of interior temperatures Towing a trailer over 3 500 lbs 1 588 kg requires a weight distributing hitch Preparing to tow Use the proper equipment for towing a trailer and make su...

Page 170: ...ehicle may not have enough braking power and your chances of having a collision greatly increase The braking system of the tow vehicle is rated for operation at the GVWR not GCWR Trailer lamps Trailer lamps are required on most towed vehicles Make sure all running lights brake lights turn signals and hazard lights are working See your dealer or trailer rental agency for proper instructions and equ...

Page 171: ...ing and backing up before starting on a trip to get the feel of the vehicle trailer combination When turning make wider turns so the trailer wheels will clear curbs and other obstacles Allow more distance for stopping with a trailer attached If you are driving down a long or steep hill shift to a lower gear Do not apply the brakes continuously as they may overheat and become less effective The tra...

Page 172: ...ind a recreational vehicle These guidelines are designed to ensure that your transmission is not damaged due to insufficient lubrication Rear Wheel Drive RWD 4x2 vehicles This applies to all 4x2 trucks sport utilities with rear wheel drive capability Place the transmission in N Neutral Maximum speed is 56 km h 35 mph Maximum distance is 80 km 50 miles If a distance of 80 km 50 miles or a speed of ...

Page 173: ...elated tows like accidents or getting stuck in the mud or snow are covered some exclusions apply such as impound towing or repossession Canadian customers refer to your Owner Information Guide for information on coverage period exact fuel amounts towing of your disabled vehicle emergency travel expense reimbursement travel planning benefits USING ROADSIDE ASSISTANCE Complete the roadside assistanc...

Page 174: ...ada for uninterrupted Roadside Assistance coverage you may purchase extended coverage prior to your Basic Warranty s Roadside Assistance expiring For more information and enrollment contact 1 877 294 2582 or visit our website at www ford ca HAZARD FLASHER The hazard flasher is located on the steering column just behind the steering wheel The hazard flashers will operate when the ignition is in any...

Page 175: ...enger s foot well by the kick panel Use the following procedure to reset the fuel pump shut off switch 1 Turn the ignition to the OFF position 2 Check the fuel system for leaks 3 If no fuel leak is apparent reset the fuel pump shut off switch by pushing in on the reset button 4 Turn the ignition to the ON position Pause for a few seconds and return the key to the OFF position 5 Make a further chec...

Page 176: ...mperage rating can cause severe wire damage and could start a fire Standard fuse amperage rating and color COLOR Fuse rating Mini fuses Standard fuses Maxi fuses Cartridge maxi fuses 2A Grey Grey 3A Violet Violet 4A Pink Pink 5A Tan Tan 7 5A Brown Brown 10A Red Red 15A Blue Blue 20A Yellow Yellow Yellow Blue 25A Natural Natural 30A Green Green Green Pink 40A Orange Green 50A Red Red 60A Blue Yello...

Page 177: ...on the driver s side To remove a fuse use the fuse puller tool provided on the fuse panel box 1 6 16 21 26 27 28 29 30 22 23 24 25 17 18 19 20 7 8 9 10 11 12 13 14 15 2 3 4 5 REVIEW COPY 2004 Explorer exp Owners Guide post 2002 fmt own2002 Market USA English fus Roadside Emergencies 177 ...

Page 178: ...contact 11 20A Heated seats 12 5A Not used 13 5A Overdrive cancel switch 14 5A PATS 15 5A Rear wiper module Cluster 16 5A Power mirror Manual climate control TPMS 17 15A Delayed accessory relay coil Battery saver coil and contact Reading and glove box lamps 18 10A Flexible fuel pump 19 10A Restraint Control Module RCM 20 5A Memory driver seat switch Driver seat module Body Security Module BSM PATS...

Page 179: ...park aid Brake shift interlock IVD switch 27 7 5A Automatic dimming mirror Digital transmission range sensor Backup lamps 28 5A Radio Start 29 10A Digital transmission range sensor PWR feed to fuse 28 Start feed 30 5A Daytime Running Lamps DRL DEATC climate controller Manual climate control Manual climate control temp blend actuator REVIEW COPY 2004 Explorer exp Owners Guide post 2002 fmt own2002 ...

Page 180: ...ur dealer or a certified technician for service of this relay box Fuse Relay Location Description Relay 1 Flasher Relay 2 Rear defrost Relay 3 Delayed accessory Relay 4 Open Relay 5 Battery saver Relay 6 Open Relay 7 Open REVIEW COPY 2004 Explorer exp Owners Guide post 2002 fmt own2002 Market USA English fus Roadside Emergencies 180 ...

Page 181: ...isconnect the battery before servicing high current fuses To reduce risk of electrical shock always replace the cover to the Power Distribution Box before reconnecting the battery or refilling fluid reservoirs If the battery has been disconnected and reconnected refer to the Battery section of the chapter REVIEW COPY 2004 Explorer exp Owners Guide post 2002 fmt own2002 Market USA English fus Roads...

Page 182: ...layed accessory Power windows Audio 7 20A Power point 2 8 Not used 9 20A Power point 1 10 30A ABS module valves 11 40A Powertrain Control Module PCM 12 50A Ignition relay Starter relay 13 40A Trailer tow battery charge Trailer tow turn signals 14 Not used 15 15A Memory PCM DEATC Cluster Courtesy lamps REVIEW COPY 2004 Explorer exp Owners Guide post 2002 fmt own2002 Market USA English fus Roadside ...

Page 183: ...Trailer tow park lamps Trailer tow back up 28 20A Horn relay 29 60A PJB 2 30 20A Rear wiper motor 31 Not used 32 Not used 33 30A Auxiliary blower motor 34 30A Passenger power seat Adjustable pedals non memory 35 Not used 36 40A Blower motor 37 15A A C clutch relay Transmission 38 15A HEGO VMV CMS ESM CVS 39 15A Injectors Fuel pump relay coil 40 15A PCM power 41 15A Coil on plug 4 6L engine only Ig...

Page 184: ... turn relay 54 Trailer tow left turn relay 55 Blower motor relay 56 Starter relay 57 PCM relay 58 Ignition relay 59 Not used 60 PCM diode 61 A C clutch diode 62 30A CB Power windows circuit breaker Mini Fuses Cartridge Fuses Rear relay box The relay box is located on the rear passenger side quarter trim panel See your dealer or a certified technician for service of this relay box REVIEW COPY 2004 ...

Page 185: ...lay 16 Not used Relay 17 Not used Relay 18 Not used Relay 19 Trailer tow park lamps Relay 20 Trailer tow battery charge Relay 21 Not used Relay 22 Not used Relay 23 Not used Diode 3 Not used Diode 4 Not used REVIEW COPY 2004 Explorer exp Owners Guide post 2002 fmt own2002 Market USA English fus Roadside Emergencies 185 ...

Page 186: ... or death Your vehicle may be equipped with a dissimilar spare tire wheel A dissimilar spare tire wheel is defined as a spare tire and or wheel that is different in brand size or appearance from the road tires and wheels If you have a dissimilar spare tire wheel then it is intended for temporary use only This means that if you need to use it you should replace it as soon as possible with a road ti...

Page 187: ...If your vehicle is equipped with the tire pressure monitoring system TPMS the system indicator light will illuminate when the spare is in use To restore the full functionality of the monitoring system all road wheels equipped with tire pressure monitoring sensors must be mounted on the vehicle If your vehicle is equipped with TPMS have a flat serviced by a dealer or a qualified technician in order...

Page 188: ...sengers should not remain in the vehicle when the vehicle is being jacked 4 Block the wheel that is diagonally opposite of the flat tire using the wheel chock provided with your vehicle Location of the spare tire and tools The spare tire and tools for your vehicle are stowed in the following locations Tool Location Spare tire Under the vehicle just in front of the rear bumper The spare tire winch ...

Page 189: ...he jack 2 Turn jack screw eyelet counterclockwise and remove the jack from the bracket 3 Remove the tools from the provided bag Rotate the wrench socket out from the handle REVIEW COPY 2004 Explorer exp Owners Guide post 2002 fmt own2002 Market USA English fus Roadside Emergencies 189 ...

Page 190: ...cover from the carpeting on cargo floor to expose the winch drive nut 2 Insert the lug wrench on the winch drive nut The wrench will stop moving and forward resistance to turning will be felt when properly engaged REVIEW COPY 2004 Explorer exp Owners Guide post 2002 fmt own2002 Market USA English fus Roadside Emergencies 190 ...

Page 191: ...ire being changed If the vehicle slips off the jack you or someone else could be seriously injured Do not attempt to change a tire on the side of the vehicle close to moving traffic Pull far enough off the road to avoid the danger of being hit when operating the jack or changing the wheel 1 Use the tip of the lug wrench to remove the beauty cap by twisting the tip under the cap The carpeted floor ...

Page 192: ...et on the lug nut wrench and into the square hole on the other side 4 Position the jack according to the illustrated guides and turn the jack handle clockwise until the tire is a maximum of 1 inch 25 mm off the ground REVIEW COPY 2004 Explorer exp Owners Guide post 2002 fmt own2002 Market USA English fus Roadside Emergencies 192 ...

Page 193: ...o Wheel lug nut torque specifications later in this chapter for the proper lug nut torque specification Stowing the flat spare tire Note Failure to follow spare tire stowage instructions may result in failure of cable or loss of spare tire 1 Lay the tire on the ground with the valve stem facing up toward the vehicle 2 Slide the wheel partially under the vehicle and install the retainer through the...

Page 194: ...removed in a safe location in the vehicle such as the glove box or jack stowage compartment so it will not become damaged Re install the wheel ornament onto the wheel once the tire is repaired or replaced 3 Stow the jack and tools in their respective locations making sure they are fully secured so they do not rattle when you drive Wheel lug nut torque specifications Retighten the lug nuts to the s...

Page 195: ...ion or durability of the transmission Over time the adaptive learning process will fully update transmission operation 1 Use only a 12 volt supply to start your vehicle 2 Do not disconnect the battery of the disabled vehicle as this could damage the vehicle s electrical system 3 Park the booster vehicle close to the hood of the disabled vehicle making sure the two vehicles do not touch Set the par...

Page 196: ...attery Note In the illustrations lightning bolts are used to designate the assisting boosting battery 2 Connect the other end of the positive cable to the positive terminal of the assisting battery REVIEW COPY 2004 Explorer exp Owners Guide post 2002 fmt own2002 Market USA English fus Roadside Emergencies 196 ...

Page 197: ...lines engine rocker covers or the intake manifold as grounding points Do not connect the end of the second cable to the negative terminal of the battery to be jumped A spark may cause an explosion of the gases that surround the battery 5 Ensure that the cables are clear of fan blades belts moving parts of both engines or any fuel delivery system parts REVIEW COPY 2004 Explorer exp Owners Guide pos...

Page 198: ...ing the jumper cables Removing the jumper cables Remove the jumper cables in the reverse order that they were connected 1 Remove the jumper cable from the ground metal surface 2 Remove the jumper cable on the negative connection of the booster vehicle s battery 3 Remove the jumper cable from the positive terminal of the booster vehicle s battery REVIEW COPY 2004 Explorer exp Owners Guide post 2002...

Page 199: ...tery After the disabled vehicle has been started and the jumper cables removed allow it to idle for several minutes so the engine computer can relearn its idle conditions REVIEW COPY 2004 Explorer exp Owners Guide post 2002 fmt own2002 Market USA English fus Roadside Emergencies 199 ...

Page 200: ...ever out of the P Park position for proper towing On 4x2 vehicles it is acceptable to tow the vehicle with the front wheels on the ground without dollies and the rear wheels off the ground On AWD vehicles it is recommended that your vehicle be towed with a wheel lift and dollies or flatbed equipment with all the wheels off the ground If the vehicle is towed by other means or incorrectly vehicle da...

Page 201: ...at your selling servicing dealership 2 If your inquiry or concern remains unresolved contact the Sales Manager Service Manager or Customer Relations Manager 3 If you require assistance or clarification on Ford Motor Company policies or procedures please contact the Ford Customer Relationship Center at the number below FORD EXTENDED SERVICE PLAN You can get more protection for your new car or light...

Page 202: ...ice and without incurring obligations per applicable state law What kinds of cases does the Board review Unresolved warranty repair concerns or vehicle performance concerns as on Ford and Lincoln Mercury cars and Ford and Lincoln Mercury light trucks which are within the terms of any applicable written new vehicle warranty are eligible for review except those involving a non Ford product a non For...

Page 203: ...ided on the application form Some states will require you to use certified mail with return receipt requested Your application is reviewed and if it is determined to be eligible you will receive an acknowledgment indicating The file number assigned to your application The toll free phone number of the DSB s independent administrator Your dealership and a Ford Motor Company representative will then...

Page 204: ...t all requested information is received by the Board Since the Board generally meets once a month it may take longer for the Board to consider some cases After a case is reviewed the Board mails you a decision letter and a form on which to accept or reject the Board s decision The decisions of the Board are binding on Ford and in some cases on the dealer but not on consumers who are free to pursue...

Page 205: ...r s award is binding both to you and Ford of Canada CAMVAP services are available in all territories and provinces For more information without charge or obligation call your CAMVAP Provincial Administrator directly at 1 800 207 0685 GETTING ASSISTANCE OUTSIDE THE U S AND CANADA Before exporting your vehicle to a foreign country contact the appropriate foreign embassy or consulate These officials ...

Page 206: ...our vehicle identification number VIN and new address with Ford Motor Company Worldwide Direct Market Operations ORDERING ADDITIONAL OWNER S LITERATURE To order the publications in this portfolio contact Helm Incorporated at HELM INCORPORATED P O Box 07150 Detroit Michigan 48207 Or call For a free publication catalog order toll free 1 800 782 4356 Monday Friday 8 00 a m 6 00 p m EST Helm Incorpora...

Page 207: ...m the vehicle to its applicable express warranties if within the first 18 months of ownership of a new vehicle or the first 29 000 km 18 000 miles whichever occurs first 1 Two or more repair attempts are made on the same non conformity likely to cause death or serious bodily injury OR 2 Four or more repair attempts are made on the same nonconformity a defect or condition that substantially impairs...

Page 208: ... a group of vehicles it may order a recall and remedy campaign However NHTSA cannot become involved in individual problems between you your dealer or Ford Motor Company To contact NHTSA you may either call the Auto Safety Hotline toll free at 1 800 424 9393 or 366 0123 in the Washington D C area or write to NHTSA 400 Seventh Street U S Department of Transportation Washington D C 20590 You can also...

Page 209: ...ts because they can cause damage to the vehicle s paintwork and trim over time Remove any exterior accessories such as antennas before entering a car wash Suntan lotions and insect repellents can damage any painted surface if these substances come in contact with your vehicle wash off as soon as possible If your vehicle is equipped with running boards do not use rubber plastic and vinyl protectant...

Page 210: ...omatic car washes may cause damage to the finish on your wheel rims or covers Chemical strength cleaners or cleaning chemicals in combination with brush agitation to remove brake dust and dirt could wear away the clearcoat finish over time Do not use hydrofluoric acid based or high caustic based wheel cleaners steel wool fuels or strong household detergent To remove tar and grease use Motorcraft B...

Page 211: ...cleaning the engine 4 0L SOHC V6 Engine 4 6L V8 Engine Never wash or rinse the engine while it is running water in the running engine may cause internal damage REVIEW COPY 2004 Explorer exp Owners Guide post 2002 fmt own2002 Market USA English fus Cleaning 211 ...

Page 212: ... any parts Wiper blades can be cleaned with isopropyl rubbing alcohol or windshield washer solution Be sure to replace wiper blades when they appear worn or do not function properly Do not use sharp objects such as a razor blade to clean the inside of the rear window or to remove decals as it may cause damage to the rear window defroster s heated grid lines INSTRUMENT PANEL AND CLUSTER LENS Clean ...

Page 213: ...bbing LEATHER SEATS IF EQUIPPED Your leather seating surfaces have a clear protective coating over the leather To clean use a soft cloth with Motorcraft Deluxe Leather and Vinyl Cleaner ZC 11 A Dry the area with a soft cloth To help maintain its resiliency and color use the Motorcraft Deluxe Leather Care Kit ZC 11 D available from your authorized dealer Do not use household cleaning products alcoh...

Page 214: ... Motorcraft Vinyl Conditioner Canada only CXC 94 Motorcraft Deluxe Leather and Vinyl Cleaner not available in Canada ZC 11 A Motorcraft Bug and Tar Remover ZC 42 Motorcraft Extra Strength Upholstery Cleaner not available in Canada ZC 41 Motorcraft Custom Bright Metal Cleaner ZC 15 Motorcraft Wheel and Tire Cleaner ZC 37 A Motorcraft Dash and Vinyl Cleaner ZC 38 A Motorcraft Car Care Kit ZC 26 Ford...

Page 215: ...ess you are sure you have enough ventilation Keep all open flames and other lit material away from the battery and all fuel related parts Working with the engine off 1 Set the parking brake and shift to P Park 2 Turn off the engine and remove the key 3 Block the wheels Working with the engine on 1 Set the parking brake and shift to P Park 2 Block the wheels Do not start your engine with the air cl...

Page 216: ...m left corner of the instrument panel 2 Go to the front of the vehicle and release the auxiliary latch that is located under the front center of the hood 3 Lift the hood REVIEW COPY 2004 Explorer exp Owners Guide post 2002 fmt own2002 Market USA English fus Maintenance and Specifications 216 ...

Page 217: ...il filler cap 3 Power steering fluid reservoir 4 Brake fluid reservoir 5 Power distribution box 6 Battery 7 Engine oil dipstick 8 Air filter assembly 9 Windshield washer fluid reservoir REVIEW COPY 2004 Explorer exp Owners Guide post 2002 fmt own2002 Market USA English fus Maintenance and Specifications 217 ...

Page 218: ...eservoir 4 Power distribution box 5 Battery 6 Power steering fluid reservoir 7 Engine oil filler cap 8 Air filter assembly 9 Windshield washer fluid reservoir REVIEW COPY 2004 Explorer exp Owners Guide post 2002 fmt own2002 Market USA English fus Maintenance and Specifications 218 ...

Page 219: ...without damaging the vehicle s paint finish wiper blades or washer system If you operate your vehicle in temperatures below 4 5 C 40 F use washer fluid with antifreeze protection Failure to use washer fluid with antifreeze protection in cold weather could result in impaired windshield vision and increase the risk of injury or accident Do not put washer fluid in the engine coolant reservoir Washer ...

Page 220: ...f and wait a few minutes for the oil to drain into the oil pan 3 Set the parking brake and ensure the gearshift is securely latched in P Park 4 Open the hood Protect yourself from engine heat 5 Locate and carefully remove the engine oil level indicator dipstick 4 0L V6 engine REVIEW COPY 2004 Explorer exp Owners Guide post 2002 fmt own2002 Market USA English fus Maintenance and Specifications 220 ...

Page 221: ...between the MIN and MAX marks the oil level is acceptable DO NOT ADD OIL If the oil level is below the MIN mark add enough oil to raise the level within the MIN MAX range 4 0L SOHC V6 engine REVIEW COPY 2004 Explorer exp Owners Guide post 2002 fmt own2002 Market USA English fus Maintenance and Specifications 221 ...

Page 222: ...ne oil filler cap and use a funnel to pour the engine oil into the opening 3 Recheck the engine oil level Make sure the oil level is not above the MAX hole on the engine oil level indicator dipstick 4 Install the indicator and ensure it is fully seated 5 Fully install the engine oil filler cap by turning the filler cap clockwise 1 4 of a turn or until three clicks can be heard To avoid possible oi...

Page 223: ...mum fuel economy and durability performance meeting all requirements for your vehicle s engine Do not use supplemental engine oil additives cleaners or other engine treatments They are unnecessary and could lead to engine damage that is not covered by Ford warranty Change your engine oil according to the appropriate schedule listed in the scheduled maintenance guide 4 0L Engine Look for this certi...

Page 224: ...nded you use the appropriate Motorcraft oil filter or another brand meeting Ford specifications for your engine application BATTERY Your vehicle is equipped with a Motorcraft maintenance free battery which normally does not require additional water during its life of service However for severe usage or in high temperature climates check the battery electrolyte level Refer to the Scheduled Maintena...

Page 225: ...th a battery carrier or with your hands on opposite corners Keep batteries out of reach of children Batteries contain sulfuric acid Avoid contact with skin eyes or clothing Shield your eyes when working near the battery to protect against possible splashing of acid solution In case of acid contact with skin or eyes flush immediately with water for a minimum of 15 minutes and get prompt medical att...

Page 226: ...ys dispose of automotive batteries in a responsible manner Follow your local authorized standards for disposal Call your local authorized recycling center to find out more about recycling automotive batteries ENGINE COOLANT Checking engine coolant The concentration and level of engine coolant should be checked at the mileage intervals listed in the Scheduled Maintenance Guide The coolant concentra...

Page 227: ...nt in the reservoir The engine coolant should be at the FULL COLD level or within the COLD FILL RANGE as listed on the engine coolant reservoir depending upon application Refer to the Scheduled Maintenance Guide for service interval schedules Be sure to read and understand Precautions when servicing your vehicle in this chapter If the engine coolant has not been checked at the recommended interval...

Page 228: ...Pellets VC 6 may darken the color of Motorcraft Premium Gold Engine Coolant from yellow to golden tan Do not add mix an orange colored extended life coolant such as Motorcraft Speciality Orange Engine Coolant VC 2 US or CXC 209 Canada meeting Ford specification WSS M97B44 D with the factory filled coolant Mixing Motorcraft Speciality Orange Engine Coolant or any orange colored extended life produc...

Page 229: ...eleases 4 When you are sure that all the pressure has been released use the cloth to turn it counterclockwise and remove the cap 5 Fill the coolant reservoir slowly with the proper coolant mixture see above to within the COLD FILL RANGE or the FULL COLD level on the reservoir If you removed the radiator cap in an overflow system fill the radiator until the coolant is visible and radiator is almost...

Page 230: ...the coolant concentration above 50 Refer to the chart on the coolant container to ensure the coolant concentration in your vehicle will provide adequate freeze protection Never increase the engine coolant concentration above 60 protection to 60 F At a level over 60 your engine could overheat and become damaged If you drive in extremely hot climates it is still necessary to maintain the coolant con...

Page 231: ...s the engine can be re started Take your vehicle to a service facility as soon as possible to minimize engine damage When fail safe mode is activated You have limited engine power when in the fail safe mode so drive the vehicle with caution The vehicle will not be able to maintain high speed operation and the engine will run rough Remember that the engine is capable of completely shutting down aut...

Page 232: ... fuel system or cause the fuel cap to disengage in a collision which may result in possible personal injury Automotive fuels can cause serious injury or death if misused or mishandled Fuel ethanol and gasoline may contain benzene which is a cancer causing agent Observe the following guidelines when handling automotive fuel Extinguish all smoking materials and any open flames before fueling your ve...

Page 233: ...ne and ethanol should be treated the same as Fuel Ethanol To identify if your vehicle is an FFV check your VIN or the label on the inside of your fuel filler door When checking the VIN look for the engine type identifier 8th character If your vehicle is an FFV then the character will be labeled as a K Pure ethanol is the alcohol which is the intoxicating agent in liquor beer and wine It is distill...

Page 234: ...ainer Use the following guidelines to avoid static build up when filling an ungrounded fuel container Place approved fuel container on the ground DO NOT fill a fuel container while it is in the vehicle including the cargo area Keep the fuel pump nozzle in contact with the fuel container while filling DO NOT use a device that would hold the fuel pump handle in the fill position Choosing the right f...

Page 235: ...e if equipped Your vehicle is designed to use E85 Fuel Ethanol Regular unleaded gasoline or any percentage of the two fuels combined U S government regulations require fuel ethanol dispensing pumps to have a small square orange and black label with the common abbreviation or the appropriate percentage for that region Use of other fuels such as Fuel Methanol may cause powertrain damage a loss of ve...

Page 236: ... 8th character If your vehicle is an FFV then the character will be labeled as a K If you operate your vehicle 50 or more of the time on ethanol you should follow a different maintenance schedule See the Scheduled Maintenance Guide for more information If you are experiencing a rough or rolling idle after start up with the outside temperature above 27 C 80 F the idle should improve within 10 to 30...

Page 237: ... venting vapor or if you hear a hissing sound wait until it stops before completely removing the fuel filler cap Otherwise fuel may spray out and injure you or others If you do not use the proper fuel filler cap excessive pressure or vacuum in the fuel tank may damage the fuel system or cause the fuel cap to disengage in a collision which may result in possible personal injury Fuel Filter For fuel...

Page 238: ...ount of the advertised capacity of the fuel tank due to the empty reserve still present in the tank For consistent results when filling the fuel tank Turn the engine ignition switch to the off position prior to refueling an error in the reading will result if the engine is left running Use the same filling rate setting low medium high each time the tank is filled Allow no more than 2 automatic cli...

Page 239: ...cords during summer and winter will show how temperature impacts fuel economy In general lower temperatures give lower fuel economy Driving style good driving and fuel economy habits Give consideration to the lists that follow and you may be able to change a number of variables and improve your fuel economy Habits Smooth moderate operation can yield up to 10 savings in fuel Steady speeds without s...

Page 240: ...r may reduce fuel economy at any speed Carrying unnecessary weight may reduce fuel economy approximately 0 4 km L 1 mpg is lost for every 180 kg 400 lb of weight carried Adding certain accessories to your vehicle for example bug deflectors rollbars light bars running boards ski luggage racks may reduce fuel economy Fuel economy may decrease with lower temperatures during the first 12 16 km 8 10 mi...

Page 241: ...unning out of fuel Do not turn off the ignition while your vehicle is moving especially at high speeds Have the items listed in your Scheduled Maintenance Guide performed according to the specified schedule The scheduled maintenance items listed in the Scheduled Maintenance Guide are essential to the life and performance of your vehicle and to its emissions system If other than Ford Motorcraft or ...

Page 242: ...inues to meet government emission standards The OBD II system also assists the service technician in properly servicing your vehicle When the Check engine Service engine soon light illuminates the OBD II system has detected a malfunction Temporary malfunctions may cause your Check engine Service engine soon light to illuminate Examples are 1 The vehicle has run out of fuel The engine may misfire o...

Page 243: ...y and highway driving is necessary as described below First at least 10 minutes of driving on an expressway or highway Next at least 20 minutes driving in stop and go city type traffic with at least four idle periods Allow the vehicle to sit for at least eight hours without starting the engine Then start the engine and complete the above driving cycle The engine must warm up to its normal operatin...

Page 244: ...amounts continuously checking the level until it reaches the correct operating range Be sure to put the cap back on the reservoir BRAKE FLUID RESERVOIR The fluid level will drop slowly as the brakes wear and will rise when the brake components are replaced Fluid levels below the MAX line that do not trigger the brake system warning lamp are within the normal operating range there is no need to add...

Page 245: ... or if you notice some sign of fluid leakage Transmission fluid should be checked and if required fluid should be added by a qualified technician Do not use supplemental transmission fluid additives treatments or cleaning agents The use of these materials may affect transmission operation and result in damage to internal transmission components CHECKING AND ADDING TRANSFER CASE FLUID IF EQUIPPED 1...

Page 246: ...re applicable on the tire sidewall between tread shoulder and maximum section width For example Treadwear 200 Traction AA Temperature A These Tire Quality Grades are determined by standards that the United States Department of Transportation has set Tire Quality Grades apply to new pneumatic tires for use on passenger cars They do not apply to deep tread winter type snow tires space saver or tempo...

Page 247: ...and does not include acceleration cornering hydroplaning or peak traction characteristics Temperature A B C The temperature grades are A the highest B and C representing the tire s resistance to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel Sustained high temperature can cause the material of the tire to...

Page 248: ...ic tires Increasing the inflation pressure beyond this pressure will not increase the tires load carrying capability kPa Kilopascal a metric unit of air pressure PSI Pounds per square inch a standard unit of air pressure B pillar The structural member at the side of the vehicle behind the front door Bead area of the tire Area of the tire next to the rim Sidewall of the tire Area between the bead a...

Page 249: ...tire 5 15 Indicates the wheel or rim diameter in inches If you change your wheel size you will have to purchase new tires to match the new wheel diameter 6 95 Indicates the tire s load index It is an index that relates to how much weight a tire can carry You may find this information in your owner s guide If not contact a local tire dealer Note You may not find this information on all tires becaus...

Page 250: ...he tire was built For example the numbers 317 mean the 31st week of 1997 After 2000 the numbers go to four digits For example 2501 means the 25th week of 2001 The numbers in between are identification codes used for traceability This information is used to contact customers if a tire defect requires a recall 9 M S or M S Mud and Snow or AT All Terrain or AS All Season 10 Tire Ply Composition and M...

Page 251: ...nce to the generation of heat and its ability to dissipate heat when tested under controlled conditions on a specified indoor laboratory test wheel 13 Maximum Permissible Inflation Pressure Tire manufactures maximum permissible pressure and or the pressure at which the maximum load can be carried by the tire This pressure is normally higher than the manufacturer s recommended cold inflation pressu...

Page 252: ...ilities and its inflation limits 3 Maximum Load Dual lbs kg at psi kPa cold Indicates the maximum load and tire pressure when the tire is used as a dual a dual is defined as when four tires are put on the rear axle a total of six or more tires on the vehicle 4 Maximum Load Single lbs kg at psi kPa cold Indicates the maximum load and tire pressure when the tire is used as a single a single is defin...

Page 253: ...Indicates the wheel or rim diameter in inches If you change your wheel size you will have to purchase new tires to match the new wheel diameter Location of the tire label You will find a tire label containing tire inflation pressure by tire size and other important information located on the B Pillar or the driver s door TIRE CARE Improper or inadequate vehicle maintenance can also cause tires to ...

Page 254: ...flation pressure Check your tire pressures frequently and adjust them to the proper pressure which can be found on the tire label or certification label If you are checking tire pressure when the tire is hot i e driven more than 1 mile 1 6 km never bleed or reduce air pressure The tires are hot from driving and it is normal for pressures to increase above recommended cold pressures A hot tire at o...

Page 255: ...technician at a Ford or Lincoln Mercury dealer check the wheel alignment periodically Wheel misalignment in the front or the rear can cause uneven and rapid treadwear of your tires and should be corrected by a qualified technician at a Ford or Lincoln Mercury dealer Front wheel drive FWD vehicles and those with an independent rear suspension require alignment of all four wheels The tires should al...

Page 256: ...l Drive RWD vehicles Four Wheel Drive 4WD vehicles front tires at top of diagram Sometimes irregular tire wear can be corrected by rotating the tires REVIEW COPY 2004 Explorer exp Owners Guide post 2002 fmt own2002 Market USA English fus Maintenance and Specifications 256 ...

Page 257: ...wy etc conditions Visually check your tires for uneven wear looking for high and low areas or unusually smooth areas Also check for signs of tire damage When the tread is worn down to 1 16th of an inch 2 mm tires must be replaced to prevent your vehicle from skidding and hydroplaning Built in treadwear indicators or wear bars which look like narrow strips of smooth rubber across the tread will app...

Page 258: ...tires and wheels on the vehicle are of the same size type tread design brand load carrying capacity and speed rating because it can affect the safety and performance of your vehicle which could result in an increased risk of loss of vehicle control vehicle rollover personal injury and death You should replace the spare tire when you replace the other road tires due to the aging of the spare tire S...

Page 259: ...s indicated on the vehicle s tire information placard label Driving on a significantly under inflated tire causes the tire to overheat and can lead to tire failure Under inflation also reduces fuel efficiency and tire tread life and may affect the vehicle s handling and stopping ability Even if your vehicle is equipped with a tire pressure monitoring system it is still important that you manually ...

Page 260: ...res to the recommended cold pressure The system uses radio frequency to monitor the tire pressure on all tires excluding the spare tire The sensors transmit the tire pressure readings to the receiver module located in the vehicle The receiver module then electronically transmits the status to the message center For more tire warning information refer to the Message Center in the Driver controls ch...

Page 261: ...on your vehicle have all weather treads to provide traction in rain and snow However in some climates using snow tires or traction devices may be necessary Ford offers tire cables as a Ford approved accessory and recommends use of these or SAE class S tire cables See your dealer or qualified service technician for more information on tire cables for your vehicle Follow these guidelines when using ...

Page 262: ...tervals for changing the PCV valve Replace the PCV valve with one that meets Ford material and design specifications for your vehicle such as a Motorcraft or equivalent replacement part The customer warranty may be void for any damage to the emissions system if such a PCV valve is not used 2 For spark plug replacement see your dealer or a qualified service technician Refer to the Scheduled Mainten...

Page 263: ...Synthetic Blend Motor Oil US Motorcraft SAE 5W 20 Super Premium Motor Oil Canada 4 6L 5 7L 6 0 quarts Fuel tank N A All 85 2L 22 5 gallons Power steering fluid Motorcraft MERCON 威 ATF All Fill between MIN and MAX lines on reservoir Transmission fluid 1 Motorcraft MERCON威 V ATF All 12 0L 12 7 quarts 2 Transfer case Motorcraft MERCON 威 ATF AWD 1 25L 1 3 quarts 4WD 1 4L 1 5 quarts REVIEW COPY 2004 Ex...

Page 264: ...nthetic Rear Axle Lubricant Conventional Axle 1 7L 3 5 pints Limited Slip Axle4 1 5L 3 25 pints Windshield washer fluid Motorcraft Premium Windshield Washer Concentrate All vehicles 4 0L 4 2 quarts 1 Ensure the correct automatic transmission fluid is used MERCON威 and MERCON威 V are not interchangeable DO NOT mix MERCON威 and MERCON威 V Refer to your Scheduled Maintenace Guide to determine the correct...

Page 265: ...ody hinges latches door striker plates and rotors seat tracks fuel filler door hinge and spring hood latch auxiliary latch seat tracks Multi Purpose Grease or Multi Purpose Grease Spray XG 4 or XL 5 ESR M1C159 A or ESB M1C93 B Hydraulic brake fluid Motorcraft High Performance DOT 3 Motor Vehicle Brake Fluid PM 1 ESA M6C25 A DOT 3 Driveshaft slip spline universal joints Premium Long Life Grease XG ...

Page 266: ...nsmission 1 Motorcraft MERCON威V ATF XT 5 QM MERCON威V Power steering fluid Motorcraft MERCON 威 Multi Purpose ATF XT 2 QDX MERCON威 Rear axles 75W 90 Fuel Efficient High Performance Synthetic Rear Axle Lubricant2 XY 75W90 QFEHP Front axle AWD Motorcraft SAE 80W 90 Premium Rear Axle Lubricant XY 80W90 QL WSP M2C197 A Transfer case AWD Motorcraft MERCON威 Multi Purpose ATF XT 2 QDX MERCON威 Transfer case...

Page 267: ... equivalent to the rear axle whenever the axle has been serviced ENGINE DATA Engine 4 0L SOHC V6 engine 4 6L V8 engine Cubic inches 245 281 Required fuel 87 octane 87 octane Firing order 1 4 2 5 3 6 1 3 7 2 6 5 4 8 Ignition system EDIS EDIS Compression ratio 9 7 1 9 4 1 VEHICLE DIMENSIONS Vehicle dimensions mm in 1 Overall length 4850 191 0 2 Overall width 1837 72 3 3 Maximum height 1820 71 7 3 Ma...

Page 268: ...4 1 2 5 3 REVIEW COPY 2004 Explorer exp Owners Guide post 2002 fmt own2002 Market USA English fus Maintenance and Specifications 268 ...

Page 269: ...N is a 17 digit combination of letters and numbers The VIN is attached to a metal tag and is located on the driver side instrument panel The VIN number is also found on the Certification label Please note that in the graphic XXXX is representative of your vehicle identification number 1 World manufacturer identifier 2 Brake type and gross vehicle weight rating GVWR 3 Vehicle line series body type ...

Page 270: ...ission transaxle code on the vehicle certification label which is located on the door pillar The following table tells you which transmission or transaxle each code represents Truck application Code Transmission Description Manual transmission M Manual 5 speed AKK C Manual 5 speed overdrive Close ratio W Manual 5 speed overdrive Dana ZF G Manual 6 speed ZF REVIEW COPY 2004 Explorer exp Owners Guid...

Page 271: ...Transaxle Description Front wheel drive manual transaxle R 5 speed overdrive MTX75 W 5 speed overdrive M5 Front wheel drive automatic transaxle A 4 speed overdrive 4F27E E 4 speed overdrive 4FE J 3 speed Mazda L 4 speed overdrive AX4S P 4 speed overdrive 4F20E X 4 speed overdrive 4F50N Y 4 speed overdrive CD4E Rear wheel drive manual transaxle 5 5 speed Mazda M5 Rear wheel drive automatic transmis...

Page 272: ...e greatest benefit 12 months or 20 000 km 12 000 miles whichever occurs first or the remainder of your new vehicle limited warranty This means that Genuine Ford Accessories purchased along with your new vehicle and installed by the dealer are covered for the full length of your New Vehicle s Limited Warranty 3 years or 60 000 km 36 000 miles whichever occurs first Contact your dealer for details a...

Page 273: ...capacity of the vehicle or of the front or rear axle GVWR or GAWR as indicated on the Safety Compliance Certification label Consult your dealer for specific weight information The Federal Communications Commission FCC and Canadian Radio Telecommunications Commission CRTC regulate the use of mobile communications systems such as two way radios telephones and theft alarms that are equipped with radi...

Page 274: ...y 224 acid treating emergencies 224 jumping a disabled battery 195 maintenance free 224 replacement specifications 262 servicing 224 BeltMinder 111 Brakes 139 anti lock 139 anti lock brake system ABS warning light 139 fluid checking and adding 244 fluid refill capacities 263 fluid specifications 265 267 lubricant specifications 265 267 parking 140 shift interlock 145 C Calculating load 166 Capacit...

Page 275: ...g the service you need 201 Ordering additional owner s literature 206 The Dispute Settlement Board 202 Utilizing the Mediation Arbitration Program 205 D Daytime running lamps see Lamps 33 Defrost rear window 32 Dipstick automatic transmission fluid 245 engine oil 220 Doors lubricant specifications 265 Driveline universal joint and slip yoke 246 Driving under special conditions 149 154 157 sand 156...

Page 276: ...your vehicle with fuel 232 236 238 filter specifications 237 262 fuel pump shut off switch 175 improving fuel economy 237 octane rating 235 267 quality 235 running out of fuel 236 safety information relating to automotive fuels 232 Fuel flex fuel vehicle FFV 232 234 235 Fuses 176 177 G Garage door opener 47 Garage Door Opener see Homelink wireless control system 57 Gas cap see Fuel cap 236 Gas mil...

Page 277: ...ent panel dimming 34 interior lamps 36 Liftgate 75 82 Lights warning and indicator 10 anti lock brakes ABS 139 Limited slip axle 151 Load limits 161 Loading instructions 166 Locks autolock 87 childproof 80 doors 79 Lubricant specifications 265 267 Luggage rack 77 Lumbar support seats 96 M Manual transmission lubricant specifications 267 Message center 63 english metric button 68 system check butto...

Page 278: ...02 105 108 110 Safety Canopy 120 121 Safety defects reporting 208 Safety restraints 102 105 110 belt minder 111 extension assembly 110 for adults 106 108 for children 123 safety belt maintenance 114 warning light and chime 110 111 Safety seats for children 126 Seat belts see Safety restraints 102 Seats 92 child safety seats 126 front seats 93 heated 96 memory seat 82 95 Setting the clock AM FM CD ...

Page 279: ...r 200 Transfer case fluid checking 245 Transmission 145 brake shift interlock BSI 145 fluid checking and adding automatic 245 fluid refill capacities 263 lubricant specifications 265 267 Trunk 82 Turn signal 36 V Vehicle dimensions 267 Vehicle Identification Number VIN 269 Vehicle loading 161 Ventilating your vehicle 138 W Warning lights see Lights 10 Washer fluid 219 Water Driving through 161 Win...

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