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Part #85-03-00855

 

 

31 

“FIRST TIME” PILOT LIGHTING INSTRUCTIONS 

IMPORTANT:

  Be sure all items on "INSTALLATION CHECK OFF LIST" in the Installation Manual have been completed! 

CAUTION:

  If the pilot goes out, be sure to wait a minimum of five minutes before attempting to relight the pilot. 

Make certain that any manual gas supply shut-off valves located upstream of fireplace are open and the wall receiver and the remote 
control transmitter are in the "OFF" position.  Make certain that the wall receiver harness is connected to the wall receiver properly. 
Synchronize Remote Transmitter and Receiver. See “INITIALIZING THE REMOTE CONTROL SYSTEM”, below. 
1.

 

Make certain that 110VAC power cord is connected to an electrical outlet.  

2.

 

Insert Batteries in the Wall Receiver (4 x AA) and the Remote Transmitter (3 x AAA). Note the polarity of batteries and insert as 
indicated on the battery compartment covers. 

3.

 

For the “First Time 
Lighting”, Remove the 
Glass Door. This is re-
quired to purge the gas 
line of air and to inspect 
the pilot lighting spark. 
Slide the wall receiver 
switch to “REMOTE”. 
Locate the “Standing Pi-
lot ON/OFF Switch”.  
See Figure 1. Toggle 
“Standing Pilot 
ON/OFF Switch” to 
“ON”. You will hear a 
series of clicks and after 
a few seconds, you will 
hear sparking at the pi-
lot spark electrode. 

7.

 

Allow adequate time for the air in the gas-line to purge. The control system will stop sparking after 30 seconds if the pilot light 
does not light. After a 30 second delay the control system will start sparking again for 30 seconds more.  If the pilot light does not 
light after the third 30 second spark event, the system will enter “Lock-out” mode. To unlock from “Lock-out” mode, slide Wall 
Receiver Switch to “OFF”, wait 30 seconds and slide back to “Remote”. Repeat this sequence until the pilot flame lights and the 
pilot is burning steadily. After you inspect the spark and the pilot lights, turn off the pilot switch and close the glass door.  

8.

 

Relight Pilot after closing glass door.  

WARNING: NEVER IGNITE MAIN BURNERS WITH GLASS DOOR REMOVED 

OR OPEN. Doing so will lead to damage to pilot flame sensor and spark electrode wire leads.

 

9.

 

Slide switch on Wall Receiver to “ON”. All burners should ignite and run at “high-fire” if rear burner solenoid is in ON position 
from the factory.  If rear solenoid is in off position the rear burner will not ignite.  Use the Remote System to turn rear burner ON.  
Slide Wall Receiver switch to REMOTE after 15 seconds. Burner Flames will extinguish. 

10.

 

Perform gas inlet and outlet pressure tests and leak tests on field installed gas fittings and factory installed fittings in the gas valve 
compartment, at this time. Note: Burners must be 
ON to check outlet pressures and to leak test gas 
train fittings upstream of main gas valve. 

INITIALIZING THE REMOTE 
CONTROL SYSTEM 
(Synchronizing Receiver and Transmitter) 

1.

 

Place 3-position slider switch in Wall Receiver in 
the “Remote” position.  

2.

 

Locate “PRG” key on Wall Receiver Face. Use 
the tip of a pen/pencil or a wire clip to push the 
PRG button. The receiver will beep 3 times indi-
cating that it is ready to synchronize with a Re-
mote Transmitter. 

3.

 

Push the “ON” key on the Remote Transmitter. 
The receiver will beep 4 times to indicate that the 
Transmitter’s command is accepted and sets to 
the particular code of that Transmitter.  The sys-
tem is now initialized. 

NOTE

: Use this Synchronizing procedure every time 

the batteries are replaced in the Receiver or the Transmitter. 

BATTERY

COMPARTMENT

LID

3-POSITION
SLIDER SWITCH

PRG KEY

P

R

G

WALL RECEIVER

REMOTE TRANSMITTER

BLUE LCD
DISPLAY

MODE
SELECTION KEY

UP/DOWN
SELECTION KEY

THERMOSTAT

SELECTION KEY

ON/OFF KEY

DETAIL  C

MANUAL GAS
SHUTOFF CONTROL

RECEIVER & BATTERY

 HOLDER

STANDING PILOT LIGHT
ON/OFF SWITCH

Summary of Contents for E-FV44I ECHO SERIES

Page 1: ...l the fire department Installation and service must be performed by a qualified installer service agency or the gas suppli er WARNING Do NOT use this appliance if any part has been under water Immedia...

Page 2: ...OF OR OC 30 KEY LOCK FUNCTION 30 LOW BATTERY POWER DETECTION 30 OPERATING DURING POWER OUTAGES 30 FIRST TIME PILOT LIGHTING INSTRUCTIONS 31 INITIALIZING THE REMOTE CONTROL SYSTEM 31 SYNCHRONIZING RECE...

Page 3: ...W C MIN 11 W C MAX L P GAS 11 W C 11 W C MIN 13 W C MAX ELECTRICAL REQUIREMENTS 120 Volts AC 2 Amps minimum line voltage allowed 110 Volts AC LISTINGS INTERTEK TESTING SERVICES TESTED TO ANSI Z21 88 2...

Page 4: ...he hazards of high surface temperature and should STAY AWAY to avoid burns or clothing ignition Young children should be CAREFULLY SUPERVISED when they are in the same room as the appliance These unit...

Page 5: ...t annually by a professional service person More frequent cleaning may be required due to excessive lint from carpeting bedding material carbon build up etc It is imperative that control com partments...

Page 6: ...if situated to maximize heat circulation NOTE The Mendota Insert is designed as a supplemental heat source It should not be used as a whole house heating system Supplemental air movement consideratio...

Page 7: ...from the solid fuel fireplace to accommodate the gas insert Smoke shelves shields and baffles can be removed if attached with mechanical fasten ers Trim panels and surrounds shall not seal ventilation...

Page 8: ...nent ly secure damper in open position NOTE Massachusetts requires that the flue damper must be re moved or permanently welded in the open position 6 If damper opening is too small for the 4 3 flue li...

Page 9: ...the existing chimney damper about 2 feet Pack around the liners at the damper area to create an air tight seal In the USA do not run the 3 air intake liner to the Vertical Cap NOTE THE INSERT IS DESIG...

Page 10: ...it Two installers should proceed to the roof and drop the rope with weight on the end to make sure it goes all the way down and insert the 4 liner s past the flexible portion into the existing chimney...

Page 11: ...ut and connect to a grounded wall outlet 17 Slide Vent Adapter forward between guide rails Vent Adapter s front flat section should contact insert top as you slide the Vent Adap ter forward 18 Use Gla...

Page 12: ...g fireplace opening IMPORTANT INSTALLATION SERVICING AND REPAIR MUST BE DONE BY A QUALIFIED SERVICE PERSON THE INSERT SHOULD BE INSPECTED AT LEAST ANNUALLY BY A PROFESSIONAL SERVICE PERSON MORE FREQUE...

Page 13: ...SOAP WATER SOLUTION BE SURE TO INSTALL FLEX GAS LINE WITH BRASS TO BRASS FITTINGS TO PREVENT GAS LEAKS AT CONNECTIONS GAS SUPPLY PIPING MUST INCLUDE A DRIP LEG TO ELIMINATE THE POSSIBILITY OF CONTAMI...

Page 14: ...KPA the appliance must be isolated from its supply with an approved ma nual shut off cock This manual shut off cock must be closed during any supply line pressure testing Check with your gas supplier...

Page 15: ...SSURE NATURAL GAS 7 0 W C 1 75 kPa 5 0 W C 1 12 kPa 11 W C 2 61 kPa L P GAS 11 0 W C 2 75 kPa 11 W C 2 75 kPa 13 0 W C 3 24 kPa TURN GAS VALVE KNOB TO HIGH POSITION GAS PRESSURES MAY VARY PLUS OR MINU...

Page 16: ...arying altitudes the information sticker must be filled out by the installer and ad hered to the appliance at the time of conversion Cet appareil est equip pour des altitudes compries entre 0 et 2000...

Page 17: ...in this appliance including field installed supply line fittings and all factory installed gas train connections between the gas valve and the burner orifice s and pilot light must be leak tested pri...

Page 18: ...the panel s should be done by a licensed or qualified service person To Unlatch Glass Frame Latches 1 Insert Glass Latch Tool into hole in latch two latches exist at top of glass frame 2 Pull Glass La...

Page 19: ...55 18 FV 44i LOG SET INSTALLATION INSTRUCTIONS FOLLOW EACH STEP DEPICTED IN THE DIAGRAMS BELOW TO INSTALL THE LOG SET CAUTION LOGS ARE FRAGILE HANDLE LOG PIECES WITH CARE FV 44i LOG SET PARTS IDENTIFI...

Page 20: ...Part 85 03 00855 19...

Page 21: ...Part 85 03 00855 20...

Page 22: ...Part 85 03 00855 21...

Page 23: ...Part 85 03 00855 22...

Page 24: ...Part 85 03 00855 23...

Page 25: ...Part 85 03 00855 24...

Page 26: ...Part 85 03 00855 25...

Page 27: ...Part 85 03 00855 26...

Page 28: ...Part 85 03 00855 27 PLACE SMALL COALS ON TOP OF FLOOR BRICK PANELS AND CLOSE TO GRATE BOTTOM TO SIMULATE A COAL BED...

Page 29: ...s mode Other functions such flame height control will be manually controllable b Normal Thermostat In this mode the fireplace will stay functioning until the room temperature increases 1 o F above the...

Page 30: ...rge Set Temperature is dis played Pressing the Up or Down button once in this mode will increase or decrease the set temperature Note that the large temperature display in the center of the screen is...

Page 31: ...ER DETECTION 1 Transmitter Batteries The life span of the remote control transmitter batteries depends on various factors quality of the batteries used the number of ignitions of the appliance the num...

Page 32: ...il the pilot flame lights and the pilot is burning steadily After you inspect the spark and the pilot lights turn off the pilot switch and close the glass door 8 Relight Pilot after closing glass door...

Page 33: ...teries into the Remote Receiver s battery compartment toggle the Pilot Light ON OFF switch to the OFF position Toggle the switch DOWN to OFF If the Pilot Light ON OFF switch is left in the ON position...

Page 34: ...Part 85 03 00855 33 FV 44i GAS IGNITION SYSTEM WIRING DIAGRAM...

Page 35: ...ns on PAGE 34 C Check condition of glass door gasket gasket must seal tightly over firebox replace if necessary D Periodically check to verify that the vent system and vent cap are open and free of bl...

Page 36: ...prior to disconnecting the electrical power ORIFICE SIZES REQUIREMENT A Natural Gas to LPG conversion kit HA 58 00302 must be ordered and installed to convert the FV 44i Fireplace to burn LPG LP Conve...

Page 37: ...lve body in the same position and orientation as the NG Pressure Regulator you removed in Step 2 above The LP Pressure Regulator can only be mounted in one position Secure the LP Pressure Regulator in...

Page 38: ...RE REGULATOR CONVERSION INSTRUCTIONS WARNING Failure to position the parts in accordance with these diagrams or failure to use only parts specifical ly approved with this appliance may result in prope...

Page 39: ...soap and water solution at all plumbing joints prior to placing this appliance into operation It is recom mended that all gas plumbing joints factory installed and field installed are checked for leak...

Page 40: ...n for proper rating methods If the installer must convert the unit to adjust for varying altitudes the information sticker must be filled out by the installer and adhered to the appliance at the time...

Page 41: ...n Emergency Gas Shutoff Control that is designed to be activated using the glass latch tool The shutoff valve and the control is located on the left side of the appliance behind the remote control rec...

Page 42: ...nd their dealers are not responsible for damage caused by excessive sooting that has not been immediately brought to their attention AGA ANSI APPROVAL Gas appliances must be tested and certified by a...

Page 43: ...se in small 1 8 increments until flame turns desired realistic orange 3 If flame is too orange or is causing sooting on viewing glass pull air shutter knob out open in approx 1 8 incre ments until soo...

Page 44: ...TS LIST ITEM QTY PART NUMBER DESCRIPTION 1 1 65 14 00042 Front ORIFICE 42 NATURAL GAS 2 2 65 07 00024 1 8 NPT to Flex CF Coupler 3 1 05 04 00050 SIT Pilot Assembly 4 2 65 14 00045 Rear ORIFICE 45 NATU...

Page 45: ...ED Per Manual and manufacturer s specifications CHECK FOR PROPER CLEARANCES TO COMBUSTIBLES Per pipe manufacturer s specifications INSTALL PROPER SIZE GAS LINES CHECK FOR GAS LEAKS Per Manual CHECK FO...

Page 46: ...Part 85 03 00855 45 TAPE SHUT JOHNSON GAS APPLIANCE COMPANY 520 E AVENUE N W CEDAR RAPIDS IA 52405 POSTAGE NEEDED...

Page 47: ...his warranty does not cover glass or log breakage Mendota has the right to investigate and inspect the exact original fireplace and materials in the event a claim is made without alterations or tamper...

Page 48: ...Johnson Gas Appliance Company 520 E Avenue N W Cedar Rapids IA 52405 Website www johnsongas com or www mendotahearth com...

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