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General Description

4

Major Megger

MJ159

MJ160

MJ359

MJ459

, and

MJ559

testers are compact instruments designed to give

rapid, accurate and direct measurement of continuity and
insulation resistance of domestic and industrial wiring, cables,
transformers, motors, generators electrical machinery and
appliances. 

Being self-powered, the instruments are suitable for use
during installation and commissioning work as well as for
service and maintenance applications. 

Insulation  measuring range is 0,1 

to 2000 M

(

MJ160

0,1 

to 1000 M

). Automatic discharge for capacitive circuits

under test is provided. 

A guard terminal can be used to minimise the effects of
surface leakage when carrying out insulation resistance tests.

In addition each instrument has a 5000

Resistance range

making them ideal for testing electrical installations.

Nominal test voltages are  100 V, 250 V, 500 V and 1000 volts
selectable. (

MJ160

: 50 V, 100 V, 250 V and 500 volts).

All instruments have a mains (line) voltage measuring range
of 0 to 600 V. Although calibrated for a.c voltage, this feature
will give decaying voltage indication following the testing of
equipment possessing capacitance.

The instruments use a moving coil meter with taut band
suspension; white scales on a black scale plate and an
orange ‘dayglow’ needle indicates the resistance value being
measured.

MJ159

and 

MJ160

are powered by a  low voltage, hand

cranked, brushless a.c generator which is connected, after 

rectification, to a d.c. to d.c. converter. The generator is
designed to be easy to turn even under full load. 

Dual powered units are mains (line) powered with either an
internal hand cranked generator, or battery cells that are re-
chargeable by the instrument’s internal charger. 

The

MJ359

is dual mains (line)  or hand cranked generator

powered. 

The

MJ559 

is dual mains (line) or rechargeable battery

powered. 

Power for the 

MJ459

is derived from six 1,5 V (IEC LR6)

cells. The cells are connected to a d.c. to d.c. converter to
provide the test voltages.

MJ459 

and 

MJ559

are fitted with a button switch to enable

the battery charge to be checked.

The case is robust, yet light-weight, made from a strong
polycarbonate plastic. Mounted on top of the case is a 5
position, rotary, range selection switch and a ‘

Test 

push

button.

Three  shrouded 4 mm terminal sockets marked ‘

-

’, ’

G

’ and ’

+

are provided on the side of the case for test lead connection. 
Test lead resistance is included in the instrument calibration.
For this reason, only the test leads supplied or replacement
ones should be used.

After the test leads have been connected to the instrument
terminals, the carrying handle folds down neatly over them.
Should the carrying handle accidentally become detached
from the case it may easily be ‘sprung’ back into position.

Summary of Contents for MJ159

Page 1: ...Major MEGGER Insulation Testers MJ159 212159 MJ160 212160 MJ359 212359 MJ459 212459 MJ559 212559 User Guide MEGGER...

Page 2: ...MJ559 5 Battery replacement MJ459 5 Battery Charging MJ559 5 Performance checks 6 Voltage measurement 6 Resistance Measurement 6 Insulation testing 7 Using the Guard terminal 7 Fuse Checking and Repla...

Page 3: ...cuit connections must not be touched during a test Circuits must be discharged before disconnecting the test leads Replacement fuses must be of the correct type and rating When making a voltage measur...

Page 4: ...e dayglow needle indicates the resistance value being measured MJ159 and MJ160 are powered by a low voltage hand cranked brushless a c generator which is connected after rectification to a d c to d c...

Page 5: ...ow Green Neutral White Blue Line Black Brown If using a fused plug a 13 Amp fuse to BS1362 should be fitted PRELIMINARY CHECKS Battery Condition Check MJ459 MJ559 Before initial use of MJ559 charge th...

Page 6: ...resistance value the leads may be open circuit and should be inspected further Replace them if necessary Shorting the leads together and obtaining a zero reading also shows that the instrument is work...

Page 7: ...ings are taken after pressing the Test button there is no other control to operate Capacitive circuits automatically discharge through the tester when the Test button is released The approximate disch...

Page 8: ...sulation Circuit Fuse Check 1 Connect the test leads together and set the rotary selector switch to a M position 2 Press the Test button and keep it pressed whilst turning the generator handle hand cr...

Page 9: ...250 V 500 V 1000 V 30 0 maximum 50 V 100 V 40 0 maximum Midscale 4 M 2 M for MJ160 Short Circuit Current 1 9 mA 0 65 mA for MJ160 Test Voltage characteristics Accuracy 1 25 of fsd on a 2 8 in 71 1mm a...

Page 10: ...uracy 2 5 of full scale Power Supplies MJ159 and MJ160 Low voltage brushless a c generator Cranking speed between 130 rpm and 170 rpm MJ359 Dual operation low voltage brushless a c generator or 120 V...

Page 11: ...11 4 ins x 1 4 ins 32 mm x 6 mm E M C The instruments meet EN 50081 1 and EN 50082 1 1992 Operating Temp Range 32 to 113 F 0 to 45 C for battery operated models 14 to 122 F 10 to 50 C Humidity Range O...

Page 12: ...L EXTRA Carrying case 6420 043 U S 217740 Test Record Card Pack of 20 6111 216 Black test lead with large alligator clip 6220 295 Red test lead with large alligator clip 6220 586 Green test lead with...

Page 13: ...Insulation tests are sometimes used in isolation as absolute measures of the quality of the insulation This is most appropriate when equipment is being installed and checked for compliance with a spe...

Page 14: ...r the surface of the insulation material As the total current depends upon the time for which the voltage is applied Ohm s Law theoretically applies at infinite time The charging current falls relativ...

Page 15: ...AVO INTERNATIONAL Archcliffe Road Valley Forge Corporate Centre Dover 2621 Van Buren Avenue Kent CT17 9EN Norristown PA 19403 England U S A Tel 44 0 1304 502243 Tel 1 610 676 8579 Fax 44 0 1304 207342...

Page 16: ...s MeterCenter com Website http www MeterCenter com This instrument is manufactured in the United Kingdom The company reserves the right to change the specification or design without prior notice MEGGE...

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