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7

Insulation Testing

After connecting the test leads to the instrument and carrying
out the Preliminary Checks:

1)

Set the selector switch to the required test voltage.

Connect the test leads to the isolated  circuit to be tested,
as follows:-

(a) For insulation tests to earth (ground):- Connect 
the 

‘+’

test lead to earth (ground) or the frame of the 

equipment,and the 

‘-’

lead to that part of the circuit to be

tested. 

b) For insulation tests between wires:- Connect a lead to 

the core of each of the wires.

2)

Press the 

‘Test’

button and whilst keeping it pressed

turn the generator handle (hand cranked models) at 
>180 rev/min. 

3)

The meter needle will indicate the value of insulation 
resistance on the 

‘M

scale. 

If a capacitive circuit is tested the needle will initially deflect
towards zero and then gradually rise to its final steady value
as the capacitance is charged up to the output voltage of the
tester. 

If several successive readings of ‘

are obtained, connect

the two farthest ends of the test leads together and carry out
a check on the leads. A

zero

reading should result which

double checks that the leads are not disconnected or broken
and therefore, the insulation resistance readings are correct.

Note:—

With non-hand cranked models, the readings are

taken after pressing the ‘

Test’

button, there is no other control 

to operate.

Capacitive circuits automatically discharge through the tester
when the 

‘Test’

button is released. The approximate

discharge voltage will be indicated on the voltage scale. Wait
a few moments for the voltage to decay to zero before
disconnecting the test leads.

Using the Guard terminal (G)

For basic insulation tests and where there is little possibility of
surface leakage affecting the measurement, it is unnecessary
to use  the guard terminal. i.e. if the insulator is clean and
there are unlikely to be any adverse current paths. However
in cable testing, there may be surface leakage paths across
the insulation between the bare cable and the external
sheathing due to the presence of moisture or dirt. Where it is
required to remove the effect of this leakage, particularly at
high testing voltages, a bare wire may be bound tightly
around the insulation and connected via the third test lead to
the guard terminal 

‘G

’.

The guard terminal is at the same potential as the negative
terminal. Since the leakage resistance is effectively in parallel
with the resistance to be measured, the use of the guard
causes the current flowing through surface leakage to be
diverted from the measuring circuit. The instrument therefore
reads the leakage of the insulator, ignoring leakage across its
surface.

Leakage Path

to ‘

-

’ve terminal

to ‘

G

’ terminal

to ‘

+

’ve terminal

Summary of Contents for MJ159

Page 1: ...Major MEGGER Insulation Testers MJ159 212159 MJ160 212160 MJ359 212359 MJ459 212459 MJ559 212559 User Guide MEGGER...

Page 2: ...MJ559 5 Battery replacement MJ459 5 Battery Charging MJ559 5 Performance checks 6 Voltage measurement 6 Resistance Measurement 6 Insulation testing 7 Using the Guard terminal 7 Fuse Checking and Repla...

Page 3: ...cuit connections must not be touched during a test Circuits must be discharged before disconnecting the test leads Replacement fuses must be of the correct type and rating When making a voltage measur...

Page 4: ...e dayglow needle indicates the resistance value being measured MJ159 and MJ160 are powered by a low voltage hand cranked brushless a c generator which is connected after rectification to a d c to d c...

Page 5: ...ow Green Neutral White Blue Line Black Brown If using a fused plug a 13 Amp fuse to BS1362 should be fitted PRELIMINARY CHECKS Battery Condition Check MJ459 MJ559 Before initial use of MJ559 charge th...

Page 6: ...resistance value the leads may be open circuit and should be inspected further Replace them if necessary Shorting the leads together and obtaining a zero reading also shows that the instrument is work...

Page 7: ...ings are taken after pressing the Test button there is no other control to operate Capacitive circuits automatically discharge through the tester when the Test button is released The approximate disch...

Page 8: ...sulation Circuit Fuse Check 1 Connect the test leads together and set the rotary selector switch to a M position 2 Press the Test button and keep it pressed whilst turning the generator handle hand cr...

Page 9: ...250 V 500 V 1000 V 30 0 maximum 50 V 100 V 40 0 maximum Midscale 4 M 2 M for MJ160 Short Circuit Current 1 9 mA 0 65 mA for MJ160 Test Voltage characteristics Accuracy 1 25 of fsd on a 2 8 in 71 1mm a...

Page 10: ...uracy 2 5 of full scale Power Supplies MJ159 and MJ160 Low voltage brushless a c generator Cranking speed between 130 rpm and 170 rpm MJ359 Dual operation low voltage brushless a c generator or 120 V...

Page 11: ...11 4 ins x 1 4 ins 32 mm x 6 mm E M C The instruments meet EN 50081 1 and EN 50082 1 1992 Operating Temp Range 32 to 113 F 0 to 45 C for battery operated models 14 to 122 F 10 to 50 C Humidity Range O...

Page 12: ...L EXTRA Carrying case 6420 043 U S 217740 Test Record Card Pack of 20 6111 216 Black test lead with large alligator clip 6220 295 Red test lead with large alligator clip 6220 586 Green test lead with...

Page 13: ...Insulation tests are sometimes used in isolation as absolute measures of the quality of the insulation This is most appropriate when equipment is being installed and checked for compliance with a spe...

Page 14: ...r the surface of the insulation material As the total current depends upon the time for which the voltage is applied Ohm s Law theoretically applies at infinite time The charging current falls relativ...

Page 15: ...AVO INTERNATIONAL Archcliffe Road Valley Forge Corporate Centre Dover 2621 Van Buren Avenue Kent CT17 9EN Norristown PA 19403 England U S A Tel 44 0 1304 502243 Tel 1 610 676 8579 Fax 44 0 1304 207342...

Page 16: ...s MeterCenter com Website http www MeterCenter com This instrument is manufactured in the United Kingdom The company reserves the right to change the specification or design without prior notice MEGGE...

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