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Operation

TESTING PRECAUTIONS

1.

The instruments must only be used by suitably trained
and competent persons. 

2.

The instruments can give an electric shock. Highly 
capacitive circuits (e.g. long lengths of cable) charged to
several kV can create a potentially lethal charge. Circuit
connections must 

not

be touched when testing.

3.

Care must be taken to prevent capacitive circuits 
becoming disconnected during a test, leaving the circuit 
in a charged state.

4.

The voltmeter and automatic discharge feature of the 
instruments should be regarded as additional safety 
features and not a substitute for normal safe working
practice.

5

Fuse replacements 

mus

t be of the correct type and 

rating. See ‘

Specification

‘.

6.

If any part of the instrument is damaged, it should not be
used, but returned to the manufacturer or an approved
organization for repair.

7.

Should the plug on the power cord (

MJ359

and 

MJ559

) not be the type for your receptacles (socket

outlets) do not use an adaptor. Use a suitable alternative 
power cord, or if necessary change the plug by cutting 
the cord and fitting a suitable plug.

The colour code of the cord is :

U.S.A.

U.K./ International

Ground)

Green

Yellow/Green

Neutral White

Blue

Line

Black

Brown 

If using a fused plug, a 13 Amp fuse to BS1362 should be
fitted.

PRELIMINARY CHECKS

Battery Condition Check (

MJ459 

&

MJ559

)

Before initial use of

MJ559

, charge the battery. To carry out

a battery condition check, press the black battery condition
button (marked        ) and confirm that the needle settles within
the portion of the scale marked with the battery symbol. If the
needle settles at less than half scale, the cells must be
replaced (

MJ459

), or re-charged (

MJ559

) before

proceeding with any checks or testing.

Battery Replacement (

MJ459 only

)

The cells are housed in a battery compartment in the base of
the instrument. To change the cells, use a screwdriver to
remove the battery cover securing screw and lift off the
battery compartment cover. Install 6 IEC LR6 cells ensuring
that the polarity is as marked on the base of the battery
compartment. Replace and secure the battery compartment
cover.

Battery Charging 

(

MJ559

)

Using the power cord supplied, connect the tester to a
standard a.c. power supply (120 V 50/60 Hz). The red

CHARGE

indicator will light to indicate that charging is in

progress. A full charge takes approximately 16 hours. The

MJ559

may be used for testing at the same time as the

battery is being charged.

5

The circuit under test 

must 

be completely de-energized 

and isolated 

before

test connections are made.

Summary of Contents for MJ159

Page 1: ...Major MEGGER Insulation Testers MJ159 212159 MJ160 212160 MJ359 212359 MJ459 212459 MJ559 212559 User Guide MEGGER...

Page 2: ...MJ559 5 Battery replacement MJ459 5 Battery Charging MJ559 5 Performance checks 6 Voltage measurement 6 Resistance Measurement 6 Insulation testing 7 Using the Guard terminal 7 Fuse Checking and Repla...

Page 3: ...cuit connections must not be touched during a test Circuits must be discharged before disconnecting the test leads Replacement fuses must be of the correct type and rating When making a voltage measur...

Page 4: ...e dayglow needle indicates the resistance value being measured MJ159 and MJ160 are powered by a low voltage hand cranked brushless a c generator which is connected after rectification to a d c to d c...

Page 5: ...ow Green Neutral White Blue Line Black Brown If using a fused plug a 13 Amp fuse to BS1362 should be fitted PRELIMINARY CHECKS Battery Condition Check MJ459 MJ559 Before initial use of MJ559 charge th...

Page 6: ...resistance value the leads may be open circuit and should be inspected further Replace them if necessary Shorting the leads together and obtaining a zero reading also shows that the instrument is work...

Page 7: ...ings are taken after pressing the Test button there is no other control to operate Capacitive circuits automatically discharge through the tester when the Test button is released The approximate disch...

Page 8: ...sulation Circuit Fuse Check 1 Connect the test leads together and set the rotary selector switch to a M position 2 Press the Test button and keep it pressed whilst turning the generator handle hand cr...

Page 9: ...250 V 500 V 1000 V 30 0 maximum 50 V 100 V 40 0 maximum Midscale 4 M 2 M for MJ160 Short Circuit Current 1 9 mA 0 65 mA for MJ160 Test Voltage characteristics Accuracy 1 25 of fsd on a 2 8 in 71 1mm a...

Page 10: ...uracy 2 5 of full scale Power Supplies MJ159 and MJ160 Low voltage brushless a c generator Cranking speed between 130 rpm and 170 rpm MJ359 Dual operation low voltage brushless a c generator or 120 V...

Page 11: ...11 4 ins x 1 4 ins 32 mm x 6 mm E M C The instruments meet EN 50081 1 and EN 50082 1 1992 Operating Temp Range 32 to 113 F 0 to 45 C for battery operated models 14 to 122 F 10 to 50 C Humidity Range O...

Page 12: ...L EXTRA Carrying case 6420 043 U S 217740 Test Record Card Pack of 20 6111 216 Black test lead with large alligator clip 6220 295 Red test lead with large alligator clip 6220 586 Green test lead with...

Page 13: ...Insulation tests are sometimes used in isolation as absolute measures of the quality of the insulation This is most appropriate when equipment is being installed and checked for compliance with a spe...

Page 14: ...r the surface of the insulation material As the total current depends upon the time for which the voltage is applied Ohm s Law theoretically applies at infinite time The charging current falls relativ...

Page 15: ...AVO INTERNATIONAL Archcliffe Road Valley Forge Corporate Centre Dover 2621 Van Buren Avenue Kent CT17 9EN Norristown PA 19403 England U S A Tel 44 0 1304 502243 Tel 1 610 676 8579 Fax 44 0 1304 207342...

Page 16: ...s MeterCenter com Website http www MeterCenter com This instrument is manufactured in the United Kingdom The company reserves the right to change the specification or design without prior notice MEGGE...

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