Mega B-4Z Product Information Bulletin Download Page 1

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SPECIALTY HAULAGE SOLUTIONS FOR CONSTRUCTION AND MINING

PRODUCT INFORMATION BULLETIN

PIB-05

SUCTION LOADING STATION

• Operations

• Troubleshotting

• Installation

• Commissioning

• Schedule of Inspections & Maintenance Parts

• Recommended Support Parts

B-4Z Splined Shaft, CW

302430

Applicable to:

The B-4Z Berkeley water pump and covers:

Summary of Contents for B-4Z

Page 1: ...UCT INFORMATION BULLETIN PIB 05 SUCTION LOADING STATION Operations Troubleshotting Installation Commissioning Schedule of Inspections Maintenance Parts Recommended Support Parts B 4Z Splined Shaft CW...

Page 2: ...by allowing air leakage 4 Suction Hoses Immerse in pond or water supply The suction loading pump has a maximum vertical lift capability of 8 10 feet Attempting to pump water into the tank from a rese...

Page 3: ...service life 14 Increase engine RPM to HIGH IDLE When unit is full of water 15 Reduce engine RPM to LOW IDLE 16 PUMP Switch OFF Engaging disengaging the water pump above LOW IDLE may result in water...

Page 4: ...ater while priming Replace as required 4 Inspect and ensure water pump volute case and hoses are full of water Correct as required 5 Inspect water pump shaft mechanical seal for leaks or damage Repair...

Page 5: ...1 per unit c 2 piece storage tubes 2 per unit d Storage tube mount brackets 2 per unit long and short e Suction pump station 1 per unit f Suction pump support tear pad and support channel 2 per unit...

Page 6: ...nel supports items 4 and 8 on drawing 048855 sheet 1 of 2 to tear plates Item 1 on drawing 048855 sheet 1 of 2 Center channel on plate and tac weld into position 8 Position tear pad and channel assemb...

Page 7: ...855 01 and pump station 048855 02 15 Test fit storage tubes on storage tube brackets Check for fit and alignment 16 Position storage tubes on brackets and weld out Reference drawing 048862 for locatio...

Page 8: ...late Item 3 on drawing 048863 sheet 1 of 2 3 Install diverter valve on pump station 4 Install fully assembled hoses Use drawing 048863 for hose references and locations 5 Temporarily install partially...

Page 9: ...g can control systems must be configured to work with the suction loading station Switch Installation Remove the blank AUX2 cover switch and replace it with the supplied black on off switch Mega Part...

Page 10: ...g a Phillips head screwdriver remove the four 4 box cover screws Lift off the cover 4 Remove cover plate where the new switch will be installed 5 Install replacement switch Place switch in position an...

Page 11: ...Configuration DIP Switches control the Pump Coil Voltage setting If these switches are set incorrectly the hoist valve solenoid coil will fail causing the hoist valve to not operate Change the DIP swi...

Page 12: ...ure to ensure water pump speed is at or below specifications will result in reduced spray system component service life 7 If water pump RPM is to out of the specified range adjust the water pump hydra...

Page 13: ...rations procedures In the Operations section to shut down the Suction Loading Station 10 Cab Control Pump Switch OFF Engaging disengaging the water pump above LOW IDLE will result in water pump compon...

Page 14: ...cant leakage Lubricate water pump with a manual grease gun only When lubricating the drive motor side shaft bearing and the impeller end bearing apply 16 to 20 squirts injections of grease 2 fl oz or...

Page 15: ...an operational Suction Loading Station Broken assemblies can be repaired by maintenance repair facilities and later returned to the supply warehouse as a serviceable part SUCTION LOADING STATION PARTS...

Page 16: ...350144 DS 6FUHZ LQFK 8 24 302452 0HFKDQLFDO 6KDIW 6HDO 1 25 300575 Impeller 9 inch CW 1 26 300556 Volute Case B42 1 27 300385 Gasket Case 1 28 350856 Plug Pipe 1 1 2 inch 2 29 350852 Plug Pipe 1 2 inc...

Page 17: ...PIB 05 18 Feb 2015 PRODUCT INFORMATION BULLETIN Suction Loading Station 1 16 Blank...