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Mec Titan Boom 60-S, Operator'S Manual

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Mec Titan Boom 60-S Operator'S Manual Download Page 50

Page 46

Ttan Boom

TM

 60-S - Operator’s Manual

September 2020

Troubleshooting

Should you experience erratic operation or notice any malfunction while 
operating this machine, discontinue use immediately�����

Call for assistance and report the incident to your supervisor, and do 
not use the machine until it has been checked by a trained, qualified 
mechanic�����

Machine functions will not operate

ART_3093

GP400

Module

Diagnostic LED

Lower Controls

Terminal

Block

Module

Master disconnect turned on?
Battery properly connected?
Battery fully charged?
Circuit Breaker tripped?
Function toggle switch or the Enable Switch not activated?
Selector Key Switch in proper position?
Both Emergency Stop Switches reset?
Hydraulic fluid level low?
Obvious fluid leak or damaged component?
Wires disconnected, broken, or loose?
Motor control processor Diagnostic LED OFF?

LED should be ON. If not ON or FLASHING, refer to Service Manual or 
contact MEC Technical Support.

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Troubleshooting

Secton 10 - Troubleshootng

Summary of Contents for Titan Boom 60-S

Page 1: ...Part 92971 September 2020 Serial Number Range 12500001 Up Operator s Manual Titan Boom 60 S ART_4201 ...

Page 2: ...r 2020 Revision History Date Reason for Update September 2020 Update to ANSI 92 20 2020 1401 S Madera Avenue Kerman CA 93630 USA Toll Free 1 877 632 5438 Phone 1 559 842 1500 Fax 1 559 842 1520 info MECawp com www MECawp com MEC Aerial Work Platforms ...

Page 3: ...Section 6 Workplace Inspection 16 Workplace Inspection 16 Section 7 Operating Instructions Function Tests 17 Operating Instructions Function Tests 17 Base Controls Operation and Test 19 Platform Control Operation and Test 24 Platform Control Panel 25 Emergency Lowering System 32 Fold Down Platform Railings 33 Platform Capacity Material Loading 35 Section 8 Machine Inspections 36 Machine Inspection...

Page 4: ...tion 11 Warning and Instructional Decals 47 Warning and Instructional Decals 47 Serial Plate 49 Section 12 Transport and Lifting Instructions 50 Transport and Lifting Instructions 50 Driving or Winching onto or off of a Transport Vehicle 51 Lifting Instructions 53 ...

Page 5: ...t the operator of the aerial work platform is not alone at the workplace during operation Modifications of this machine from the original design and specifications without written permission from MEC are strictly forbidden A modification may compromise the safety of the machine subjecting the platform occupants and personal around the machine to serious injury or death Your MEC Aerial Work Platfor...

Page 6: ...eir necessary tools and materials at overhead work locations The owner user operator of the machine should not accept responsibility for the operation of the machine unless properly trained ANSI and other applicable standards identify requirements of all parties who may be involved with self propelled elevating work platforms The Manual of Responsibilities is considered a part of this machine and ...

Page 7: ...word CAUTION Indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury YELLOW without alert symbol and the word CAUTION Indicates a potentially hazardous situation which if not avoided may result in property damage GREEN and the word NOTICE Indicates operation or maintenance information Fall Protection Maximum 4 Occurrences Art_3473 Personal fall prote...

Page 8: ... 3 m Ground Clearance Under Axles 16 in 41 cm Under Center of Machine 18 in 46 cm Boom Lift Speed 60 seconds Boom Extend Speed 45 seconds Boom Lift Extend Combined Speed 75 seconds Platform Translation Speed 20 seconds Drive Speed Proportional Stowed 0 4 0 mph 0 6 4 km h Raised or Extended 0 0 5 mph 0 0 8 km h Gradeability 40 22 Approach Angle 36 20 Breakover Angle 40 22 Platform Rotation 180 90 9...

Page 9: ...contact with or proximity to electrical current Maintain safe distances from electrical power lines and apparatus in accordance with applicable government regulations and the following chart Minimum Save Approach Distance Chart Voltage Minimum Safe Approach Distance Phase to Phase Feet Meters 0 to 300 Volts Avoid Contact Over 300V to 50kv 10 3 1 Over 50KV to 200KV 15 4 6 Over 200KV to 350KV 20 6 1...

Page 10: ...s greater than 133 kV No go zone Spotter required zone Sway 10 10 8 8 FRONT VIEW SIDE VIEW Sag Variations in sag Sag Sag LEGEND CLEARANCES FROM LIVE AERIAL CONDUCTORS No shading in the front views indicates no proximity requirements Light shading indicates spotter is required Heavy shading indicates the NO GO ZONE a Affected area Min volts Min volts Max volts Higher voltage Lower voltage b Avoid s...

Page 11: ...de energizing and grounding If there is a question that the power lines may carry more than 50kV consult a qualified person with respect to electrical transmission and distribution before proceeding If working or approaching closer than explained above it shall only be done by a qualified person with respect to electrical transmission and distribution Only qualified persons may work on electric ci...

Page 12: ...on or near uneven terrain unstable surfaces curbs drop offs or other hazardous conditions DO NOT push off or pull toward any object outside the platform Maximum Allowable Side Force ANSI and CSA 200 lbs 900 N DO NOT elevate the platform when wind speeds are in excess of 28 m p h 12 5 m s If wind speeds exceed 28 m p h 12 5 m s when the platform is elevated carefully lower the platform and disconti...

Page 13: ...lations regarding the use of personal protective equipment Collision Hazards Art_4197 Art_3465 Art_4198 Check path before moving for equipment materials or other obstructions Check path before moving for overhead obstructions Check path before moving for crushing hazards when holding the platform rail Reduce travel speed when moving the machine on slopes when near personnel and obstacles or when s...

Page 14: ...atform All manuals must be complete undamaged and readable Bodily Injury Hazards DO NOT operate the machine when there is a hydraulic fluid or air leak Hydraulic fluid or air under pressure can penetrate and or burn skin All compartments must remain closed and secure during machine operation Improper contact with components under any cover will cause serious injury Only trained maintenance personn...

Page 15: ...g the engine 5 Emergency Stop Switch Press the EMERGENCY STOP switch at any time to stop all machine functions Turn switch clockwise to reset 6 Generator Switch Optional Equipment Turn switch ON to engage optional AC generator Generator switches off in any other function is enabled 7 8 Outrigger Switch Move and hold this switch down until outrigger deployment stops automatically Move and hold this...

Page 16: ...inated the fuel level is low Refuel soon 18 Boom Function Control Lever Boom Lift Lower Function Depress the enable button on top of the control lever then pull the joystick backward to lift the boom Depress the enable button on top of the control lever then push the joystick forward to lower the boom Boom Extend Retract Function Depress the enable button on top of the control lever then push the ...

Page 17: ...Control Description 1 Emergency Stop Switch Press the EMERGENCY STOP switch at any time to stop all machine functions Turn switch clockwise to reset 2 Auxiliary Power Switch If normal power fails press and hold while using boom retract and boom lower functions 3 Function Enable Switch Press and hold this switch to enable boom platform frame level and outrigger operations Press down to operate the ...

Page 18: ...platform support beam 14 Frame Level Switch Move this switch left to manually adjust the level position of the frame to the left Move this switch right to manually adjust the level position of the frame to the right 15 Platform Level Switch Move this switch up to manually level the rear of the platform upward Move this switch down to manually level the rear of the platform downward 16 Platform Rot...

Page 19: ...atform Controls Platform Boom Lift Cylinder Chassis Battery Disconnect Switch Rear Outrigger Front Outrigger Boom Load Zone Material Loading Gates Personnel Entry Gate Material Load Securing D Ring Material Load Securing D Ring Fuel Tank Hydraulic Tank Base Controls Hydraulic Manifold Entry Ladder Engine Module Maintenance Chock Engine Radiator Air Filter Assembly Hydraulic Pumps ...

Page 20: ... for the job Be aware of workplace conditions and continue to watch for hazards while operating the machine Workplace Inspection Before operating the machine check the workplace for all possible hazards including but not limited to Drop offs or holes including those concealed by water ice mud etc Sloped unstable or slippery surfaces Bumps surface obstructions and debris Overhead obstructions and e...

Page 21: ...be trained qualified and authorized to use it New operators must perform a Pre Start Inspection and Functions Test prior to operating the machine Operators must comply with all employer and job site rules and governmental regulations regarding the use of personal protective equipment see Fall Protection on page 3 DO NOT use a machine that is malfunctioning If any function does not perform as descr...

Page 22: ...ircuit when the starter motor has run continuously for 15 seconds without starting the engine The Starter Circuit Cutout indicator light will turn on and power to the starter circuit will cut out for 30 seconds When blinking functions as an Engine ECU Fault Code indicator Starting Engine from Platform Controls ART_3371 Lower Control Box Turn the Key Switch to PLATFORM ART_4722 Platform Control Box...

Page 23: ...est ART_5656 Check the area above and around the machine for obstructions before operating the machine The machine must have space to allow full elevation of platform and full horizontal extension of the boom ART_3353 Emergency Stop Press the Emergency Stop Switch at any time to stop all machine functions Turn switch clockwise to reset ...

Page 24: ...switch will disable machine functions Do not elevate the platform if the machine is not on a firm level surface ART_4246 Base Control Boom Platform Functions Base Control Boom Platform Functions The Stabilizer Deploy Retract Switch operates the stabilizer arms at both the front and rear of the machine Before using the Stabilizer Deploy Retract Switch visually check that the area around each stabil...

Page 25: ...s Boom should extend to maximum length Retract the boom until it stops Boom should retract to minimum length Releasing the switch will stop boom extension or retraction Pressing the Emergency Stop Switch will stop boom extension or retraction ART_3348 Boom Lift Lower Press and hold the Boom Lift Lower switch on the base control panel to lift or lower the boom Test Operation Press and hold the Func...

Page 26: ...tate function Note The Platform Rotate function will stop when the platform reaches its detent center position To continue to rotate the platform return the switch to the neutral position then push the switch to rotate the platform in the desired direction ART_3352 Platform Slide Forward Reverse Press and hold the Platform Slide switch on the base control panel to slide the platform along the plat...

Page 27: ...efuel soon ART_5658 Water Fuel Separator Light Indicates if water has contaminated fuel Drain fuel and replace ART_3337b Tilt Indicator Light Light ON and alarm sounding indicates an unsafe condition STOP The machine is not level Carefully retract the boom then lower the boom Level the machine or move the machine to a firm level surface ART_3528 Overload Light and Alarm Light ON indicates too much...

Page 28: ...tate function will stop when the platform reaches its center position To continue to rotate the platform return the joystick to the neutral position then push the joystick to rotate the platform in the desired direction The Personnel Entry Gate is spring loaded and latches itself when released Check that it is securely closed and latched before operation Fall Protection Maximum 4 Occurrences Art_3...

Page 29: ...separate Function Enable features for drive steering and lift functions ART_4202 Drive Function Enable Drive and steer functions are enabled by squeezing the trigger at the front of the drive control handle ART_3356 Lift Function Enable Lift functions all boom platform chassis level and stabilizer operations are enabled by pressing and holding the button on top of either the Boom or Platform contr...

Page 30: ...f and secure objects on the platform during operation of machine ART_3371 Select PLATFORM Operation Base Controls Turn the selector switch to PLATFORM ART_4722 Operate from Platform Enter the platform through the personnel entry gate Close and secure the entry Press the Start Stop switch UP to start Release the switch when the engine starts ART_3359 Press the Horn Button to verify proper operation...

Page 31: ...the neutral center position the faster the speed will be When the boom is elevated beyond an 8 angle or extended beyond 8 inches 0 2 m the maximum drive speed is reduced to 0 5 mph 0 8 km h Drive function speed is still fully proportional to the position of the drive control handle The control lever returns to the neutral center position when released Steering Function is not proportional Test Ope...

Page 32: ... the control lever The front and rear wheels should turn in opposite directions Return the wheels to the centered position ART_4305 Boom Platform Functions The Stabilizer Deploy Retract Switch operates the stabilizer arms at both the front and rear of the machine Before using the Stabilizer Deploy Retract Switch visually check that the area around each stabilizer is clear of personnel and material...

Page 33: ...tton on top of the control lever When the stabilizers are not deployed boom extension is limited to approximately 14 25 feet 4 3 m Deploying the stabilizers allows the machine to reach full extension and elevation ART_3370 Test Operation To test the Boom Extend Retract function Extension cutout function With the stabilizers retracted press and hold the Function Enable button Push and hold the joys...

Page 34: ...controls the Platform Slide Forward Reverse and Platform Rotate functions The control lever is fully proportional for both functions These functions may be enabled by pressing the button on top of the control lever ART_3365 Test Operation To test the Platform Slide Forward Reverse function Press and hold the Function Enable button Push the control lever up to slide the platform forward Push the co...

Page 35: ...witch to the OFF position and remove the key to prevent unauthorized use Carefully exit the platform using a constant three 3 point dismount grip Turn the Battery Disconnect Switch to the OFF position Note Leaving the Battery Disconnect Switch in the ON position for an extended time will drain the battery Always put the switch in OFF position when leaving the machine at the end of the work day Put...

Page 36: ...ing System is used to lower the platform in case of power failure To lower the platform activate the Emergency Power Switch to run the Emergency Down auxiliary hydraulic pump This function uses battery power from the auxiliary battery to lower the platform Push and hold the Auxiliary Power switch then use the Boom Extend Retract function to retract the boom Continue to hold the Auxiliary Power swi...

Page 37: ...he loading gates lift the guard rail section and pivot to stow or lift further to remove the rail 1 Remove the spring pins that secure the loading gates Remove the corner caps by lifting them straight up ART_3377 Loading Gate Spring Pin 6 places Corner Cap 4 places 2 Slide the loading gates away from the load area then pivot away from the guard rails Lay the gates in the front section of the platf...

Page 38: ...ide sections to the stowed position ART_3380 5 Guard rails are stowed ART_3381 To return the machine to normal operation mode Lift all rails into their upright position then push down so secure them Install the loading gates spring pins and corner caps Position the platform control box on the front rail DO NOT use the machine until all gates and guard rails are in position and properly secured ...

Page 39: ...rked on the platform floor The Titan BoomTM is equipped with 2 loading gates for the assisted loading of heavy materials To load palletized or other large material Remove the single spring pin the holds the loading gate in the closed position Load material onto the platform taking care to keep the center of mass CG in the designated load zone marked on the platform floor Close the loading gate and...

Page 40: ...efore proceeding to the Functions Test Hydraulic fluid under pressure can penetrate and burn skin damage eyes and may cause serious injury blindness and death Repair leaks immediately Fluid leaks under pressure may not always be visible Check for pin hole leaks with a piece of cardboard not your hand NEVER perform work or inspection on the machine with the platform elevated without first blocking ...

Page 41: ...ecommended lubricants Improper lubricants or incompatible lubricants may cause as much damage as no lubrication Watch for makeshift fixes which can jeopardize safety as well as lead to more costly repair Inspection and maintenance should be performed by qualified personnel familiar with the equipment ...

Page 42: ...orementioned activities The Maintenance Chock fits over the lift cylinder rod between the rod end and the end of the cylinder barrel Installation Remove the Maintenance Chock from the tool storage compartment of the Engine Module See Component Locations on page 15 Using the Boom Lift Lower function raise the platform to approximately 13 feet 4 m Place the Maintenance Chock over the cylinder rod ab...

Page 43: ...ion damage Check the security and condition of the lanyard attachment cables and end connections Wire ropes should not have any damage such as cut or frayed strands Check all hoses and the cables for worn or chafed areas Check the platform rails and sliding mid rail entry for damage or modification Check for missing spring pin retainers Check that all warning and instructional decals are legible a...

Page 44: ...re leaning in or out Inspect all structure and pivot points for signs of wear and or damage Check the pin joints and retaining rings for security Inspect the entire machine for signs of damage broken welds loose bolts improper or makeshift repairs Check that the platform does not drift down with a full load Check all wire connections for tightness and corrosion Check stabilizers for proper operati...

Page 45: ...ies Slow Speed Limit Switch Manual Safety Data In Box Wheel Motors Mounting Secure Set Properly Platform Wheel Motors Leaks Limit Switches Adjusted Platform Bolts Tight Lug Nuts Torqued Properly Pressures Hydraulics Platform Structure Steering Cylinder Pins Secure Oil Filter Secure Chg Wire Rope for Lanyards Tight and Undamaged Pivot Points Lubed Oil Level Correct Chg All Decals Present And Legibl...

Page 46: ...rate and burn skin damage eyes and may cause serious injury blindness and death Repair leaks immediately Fluid leaks under pressure may not always be visible Check for pin hole leaks with a piece of cardboard not your hand NEVER perform work or inspection on the machine with the platform elevated without first blocking the boom assembly with the Maintenance Chock Failure to perform scheduled maint...

Page 47: ... s Manual September 2020 Section 9 Maintenance Watch for makeshift fixes which can jeopardize safety as well as lead to more costly repair Inspection and maintenance should be performed by qualified personnel familiar with the equipment ...

Page 48: ... Checklist on page 39 Frequent and Annual Maintenance Frequent Inspection Checklists and Annual Inspection Reports must be completed by qualified service technicians trained and authorized to perform maintenance on this machine and must be done in accordance with the procedures outlined in the service manual Scheduled maintenance inspection checklists are included in this manual for use by qualifi...

Page 49: ...ange yearly or every 600 hours whichever occurs first 2 Hydraulic Reservoir Fluid Type Mobile 424 Mobile DTE13M Mobile DTE11M Temperature Range 30 F 0 C 0 F 18 C 30 F 0 C 0 F 18 C Routine Maintenance Check level daily Scheduled Maintenance Change yearly or every 600 hours whichever occurs first Do not substitute other fluids as pump damage may result Fill to the middle of the sight gauge with plat...

Page 50: ..._3093 GP400 Module Diagnostic LED Lower Controls Terminal Block Module Master disconnect turned on Battery properly connected Battery fully charged Circuit Breaker tripped Function toggle switch or the Enable Switch not activated Selector Key Switch in proper position Both Emergency Stop Switches reset Hydraulic fluid level low Obvious fluid leak or damaged component Wires disconnected broken or l...

Page 51: ...5 25 8 6 32 9 6a 12 10 7 36 31 24 Inside box inside module Platform removed 26 27 25 15 8 14 2 13 23 9 40 20 33 3 28 27 26 29 20 33 34 16 40 3 18 38 39 21 21 33 4 17 22 37 20 33 20 19 inside of gate only both sides of gate inside of gate only both sides of gate both sides of platform between tie down straps metal plate on pallet stops 2 places 22 36 Warning and Instructional Decals Section 11 Warn...

Page 52: ... Place 92114 WARNING NOT FOR PERSONNEL USE MATERIAL LOADING GATES MUST BE IN CLOSED AND SECURED POSITION BEFORE OPERATING PLATFORM FAILURE TO FOLLOW INSTRUCTIONS COULD CAUSE DEATH OR PERSONAL INJURY 25 92114 2 Places 28 91981 1 Place 29 91982 1 Place 27 91972 26 91971 7 92055 1 Place 11 92116 4 Places 92116 Maximum 4 Occurences DANGER 17 95479 1 Place 6a 92233 1 Place 32 92236 1 Place 34 90751 1 P...

Page 53: ...AX PLATFORM CAPACITY OUTSIDE LOAD ZONE The maximum safe load persons equipment which can be evenly distributed outside the load zone of the platform at any elevation MAX SIDE LOAD The maximum safe force that the occupant can exert laterally on an object outside the platform MAX PLATFORM HEIGHT The maximum attainable height measured from level ground surface to platform floor MAX DRIVE HEIGHT The m...

Page 54: ... number plate for machine weight Loading Free wheel configuration for Winching or Towing RUNAWAY HAZARD After releasing the brakes there is nothing to stop machine travel Machine will roll freely on slopes ALWAYS chock the wheels before manually releasing the brakes The machine can be winched or towed short distances at speeds not to exceed 5 MPH 8 km h Before towing or winching the machine it is ...

Page 55: ...s Remove wheel chocks Driving Turn the Base Key Switch to PLATFORM Check that the Emergency Stop Switch is reset by turning it clockwise Enter the platform and reset the Platform Emergency Stop Switch Test platform control functions Carefully drive the machine off the transport vehicle with the winch attached Note The brakes are automatically released for driving and will automatically apply when ...

Page 56: ...r loose or unsecured items Use the ratcheting tie down straps mounted at the base of the boom to secure the rear of the deck to the chassis Attach each strap to the tie down point on the bottom of the opposite platform corner see illustration Note Release the ratcheting tie down straps from platform before use Use a minimum of two 2 chains or straps of adequate load capacity Adjust the rigging to ...

Page 57: ...re that the platform is unloaded and that all material and tools have been removed Begin with the platform fully lowered and retracted Be sure that the module doors are closed and secure Remove all loose items from the machine Secure the Material Loading Gates and the Personnel Entry Gate in open positions ART_4179 Use the Platform Slide function to slide the platform forward approximately 18 inch...

Page 58: ... points Front lift points are located in the front axle Rear lift points are on the forward cylinder mounting plate of the rear stabilizers ART_4248 Components removed for clarity Locate the machine s center of gravity ART_4249 X Axis Y Axis Center of Gravity X Axis Y Axis Titan Boom TM 60 S 92 in 234 cm 41 in 104 cm 4 5 ...

Page 59: ...tember 2020 Section 12 Transport and Lifting Instructions Attach lifting straps chains or cables of adequate capacity to the lifting points previously designated Route through the open gates as shown ART_4250 Carefully lift the machine ART_4251 6 7 ...

Page 60: ...Page 56 Titan BoomTM 60 S Operator s Manual September 2020 Notes ...

Page 61: ...Page 57 Titan BoomTM 60 S Operator s Manual September 2020 Notes ...

Page 62: ...orders MUST have a Purchase Order Number Fed Ex shipments require Fed Ex account number Part Number Description Quantity Price All back ordered parts will be shipped when available via the same ship method as original order unless noted below Ship complete order only No Backorders Ship all available parts and contact customer on disposition of back ordered parts Other Please specify Signature ...

Page 63: ...d on MEC Aerial Platform Sales Corp s then current flat rate provided the defective part in question is shipped prepaid to MEC Aerial Platform Sales Corp and is found upon inspection by MEC Aerial Platform Sales Corp to be defective in material and or workmanship MEC Aerial Platform Sales Corp shall not be liable for any consequential incidental or contingent damages whatsoever Use of other than f...

Page 64: ...1401 S Madera Avenue Kerman CA 93630 USA Toll Free 1 877 632 5438 Phone 1 559 842 1500 Fax 1 559 842 1520 info MECawp com www MECawp com MEC Aerial Work Platforms ...

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