Mean Well HEP-2300 Series Installation Manual Download Page 20

33

Explanation of 3 stage charging curve

Initial stage (battery analysis)

Charger will detect and determine whether the battery is properly
connected or it is already fully charged.

Stage 1 (Constant current)

Maximum constant current is applied for fast charging, until the
voltage of battery reaches to boost voltage.

Stage 2 (Constant voltage)

In this stage, charger applies a constant voltage on the battery.
Charging current decreases gradually and then goes into the final
stage when charging current

to 10% of rated current.

drops

Stage 3 (float charging)

The charger is able to provide a float voltage after 2 stage charging in
order to keep the battery fully charged at all times. Especially suitable
for lead-acid batteries.
Suitable for lead-acid batteries (flooded water type, Gel colloid type,
AGM adsorption glass fiber)

.

1

2

3

4

*

stage 3

Float

100%

V

boost

V

float

10%

5

In the initial stage of charging, the charger charges the battery

with the maximum current. After a period of time (depending on

the battery capacity), the charging current decreases gradually.

When the charging current drops to 10% of the rated current LED

,

indicator lights up in green, indicating that the charging process

is completed and the charger remains at float charging stage.

5.

.

10 2

3 stage charging (default)

Charge
Current

Start

Charge
Voltage

Color of LED
Loading Indicator

Constant
Current

Constant
Voltage

stage 1

stage 2

Orange

Green

State

Constant Current

V

boost

V

float

HEP-2300-55

40A

57.6V
55.2V

34

SBP-001, the smart battery charging programmer developed by
MEAN WELL, can be used to set charging curves of the unit
through editing software. SBP-001 provides functions such as
charging curve adjustment and battery temperature
compensation.  Install configuration and software interface are
shown as below. Please refer to "SBP-001 Smart Battery Charging
Programmer User Manual" for details

.

5.

.

10 5

Charge mode setting – via SBP-001

https://www.meanwell.com/webapp/product/search.aspx?prod=SBP-001&pdf=U0JQLUUucGRm&a=4

Users can set the unit at power supply mode or charger mode directly
t h r o u g h c o m m a n d : C U R V E _ C O N G I H ( P M B u s : 0 x B 4 h ;
CANBus/Modbus: 0x00B4)). Command

CURVE_CONFIG also can be

used to set the unit at 2 stage or 3 stage charge and relevant charge
settings. Please refer to 5.11 communication interfaces for detailed
information.

5.

.

10 4

Charge mode setting via communication interfaces

Upper limit of voltage

compensation

57 6V

.

49 8V

.

-

~

30 70

NOTE: If the desired parameter differs from the factory setting,

SBP-001 or communication interfaces shall be used to
change the parameter.

Lower limit of voltage

compensation

Compensation range

of  Temperature

5

Figure

5 9

-

PIN5,6 RTH+

PIN7,8 RTH-

NTC

CN81

The battery temperature sensor (a NTC) that comes with the

product can be connected to the batter y for sensing
temperature of the battery. The charge is able to work normally
without the sensor.

The temperature sensor which comes with the product can be
connected to pin Rth+ and pin Rth-. The wire length of the
sensor can be adjusted according to different applications by
linking the connector and sensor parts with wire length needed.
Default setting is -3mV/Cell/, ℃ compensated voltages are
shown as below:

5.

.

10 3

Temperature Compensation

Summary of Contents for HEP-2300 Series

Page 1: ...HEP 2300 Series Switching Power Supply for Harsh Environment Installation manual High efficiency Filling with heat conducted glue Conduction cooling Automate Telecom Industrial Network Security...

Page 2: ...230 380VDC In addition to the high efficiency up to 95 5 that the whole series operates from 40 70 under air convection without fan HEP 2300 has the complete protection functions and 10G anti vibratio...

Page 3: ...ence 5 2 Application Examples of Different Output Forms 5 3 Inrush Current Limiting 5 4 Power Factor Correction PFC 5 Output Voltage Adjustment 5 5 6 Output Adjustment Current 5 Remote Control 7 5 8 D...

Page 4: ...d les 115V 230V 380V uniquement Risque de br lure la surface devient chaude pendant l op ration Si un entretien est requis veuillez teindre l appareil pendant au moins 30 minutes pour refroidir avant...

Page 5: ...10 95 RH non condensing 95 5 0 03 0 50 13 3A 115VAC 11A 230VAC 9 3A 277VAC 20 500Hz 10G 12min 1cycle period for 72min each along X Y Z axes Cold start 60A 230VAC 1 8mA Peak 240VAC 2mA Peak 277VAC 105...

Page 6: ...170 260V 260 400V 1 0 1 0 1 0 0 5 0 5 0 5 0 5 0 5 0 5 1800ms 100ms 230VAC at full load 12ms 230VAC at full load 90 305VAC 250 431VDC 40 70 Refer to Derating Curve 47 63Hz 20 95 RH non condensing PF 0...

Page 7: ...Please consult your battery manufacturer for their suggestions about maximum charging current limitation 4 Tolerance line regulation and load regulation includes set up tolerance 5 Derating may be nee...

Page 8: ...quipment Terminal Harness connector 55V only Wiring 2 Output Ty 6 pe 2 MW s Order No 1 1 1 1 Item Quantity 1 2 3 4 M6 L 12 4 Waterproof connector cap for AC output 1 2 and alarm signal Waterproof conn...

Page 9: ...a firm surface with the ability to carry at least 1 KG 3 2 Mounting orientation other than horizontal and vertical surfaces please contact Mean Well 3 1 2 Pole Mounting Horizontal mounting Vertical m...

Page 10: ...13 4 2 1 5 3 14 3 1 2 2 Side Mounting 1 M6 L 16 2 23 25kgf cm Recommended torque 2 3...

Page 11: ...on 2 Connect the DC positive polarity of the supply to the positive of the loads batteries and connect the DC negative polarity of the supply to the negative of loads batteries Make sure there is no r...

Page 12: ...urrent A Table 3 1 Wire recommendations 3 18 4 Panel and LED indicator 4 1 Terminal 4 1 1 Panel Description LED indicator SVR Address rotary switch Hipot earthing screw Function pins AC input terminal...

Page 13: ...ent is 0 5A This output is not controlled by Remote ON OFF For PMBus model Serial Data used in the PMBus interface Note For PMBus model Serial Clock used in the PMBus interface Note For CANBus model D...

Page 14: ...erformance 14AWGx3C 1 17AWGx2C 2 115V 230V 380V 17AWGx2C 3 55V 4 22 4 2 Pin ssignment 1 2 A Control Wire 4 Color UL2517 22AWG 3C Brown Function Description Black Yellow Note1 Non isolated signal refer...

Page 15: ...Note 2 Auxiliary voltage output GND The signal return is isolated from the output terminals V V Note1 Non isolated signal referenced to GND signal Note2 Isolated signal referenced to GND AUX GND for...

Page 16: ...return is isolated from the output terminals V V Note Isolated signal referenced to GND AUX 4 Pin No Function Description 1 3 6 8 11 12 9 10 7 4 5 2 26 4 4 LED Indicator Power supply mode Charger mode...

Page 17: ...minal Terminal Wiring Wiring Harness 55V 115V 230V 380V Charger function PV PC PMBus CANBus Modbus RTU LED indicator Remote ON OFF Temperature compensation 12V 0 5A AUX DC OK signal AC Fail signal OTP...

Page 18: ...ated value under any circumstance 5 5 2 PV Output Voltage Programming Figure 5 2 CN81 5 EXTERNAL VOLTAGE DC PIN3 4 GND signal 0 5V PIN1 PV 0 4 50 100 120 Vout 0 1 4 4 41 4 37 V 4 74 8 113 7 114 5 106...

Page 19: ...ed Stage 1 Constant current Maximum constant current is applied for fast charging until the voltage of battery reaches to boost voltage Stage 2 Constant voltage In this stage charger applies a constan...

Page 20: ...rammer developed by MEAN WELL can be used to set charging curves of the unit through editing software SBP 001 provides functions such as charging curve adjustment and battery temperature compensation...

Page 21: ...Supported information is as below 1 Output voltage current and internal temperature 2 Alarm and status 3 Manufacturer and mode data 4 Enabling disabling of charger mode and Read wire on charge curve s...

Page 22: ...R Word R Byte R Byte R Byte R Byte 7Eh 1 Communication logic Memory status reporting STATUS_CML R Byte 46h 2 IOUT_OC_FAULT_LIMIT R W Word 80h 88h 8Bh 8Ch 1 2 2 2 Manufacture specific status reporting...

Page 23: ...2 CVM Constant Voltage Mode Status 0 the charger NOT in constant current mode 0 the charger NOT in constant voltage mode 1 the charger in constant current mode 1 the charger in constant voltage mode...

Page 24: ...ing the battery FVTOF When timeout arises in the Float stage the charger stops charging the battery and the LED indicator turns green This charging flow is finished the charger needs to re power on or...

Page 25: ...nd s N is a 5 bit two complement integer s Devices that use the Linear format must accept and be able to process any value of N 44 6 2 1 Message ID definition Message ID 0xC00XX 0xC01XX 0xC01FF NOTE X...

Page 26: ...t read value format value F 0 01 Internal ambient temperature format value F 0 1 6 Valid w CURVE_CONFIG CUVE 1 hen 46 0x00C2 0x00C1 R W R 2 2 SYSTEM_STATUS SYSTEM_CONFIG System configuration System st...

Page 27: ...normal 1 Internal temperature abnormal Note Unsupported settings displays with 0 6 48 MFR_SERIAL_B0B5 and MFR_SERIAL_B6B11 are 0x0087 0x0088 defined as manufacture date and manufacture serial number A...

Page 28: ...tatus 0 NOT fully charged 1 fully charged 6 50 High byte Bit 2 NTCER Temperature Compensation Status 0 Temperature Compensation Status 1 the circuitry of temperature compensation has short circuited B...

Page 29: ...n Charge Current stage 1 Constant Current Constant Voltage stage 2 Battery Full Start Charge Voltage 100 10 Vboost Orange Green Color of LED Loading Indicator 6 52 Bit 4 7 IOUT Factor The Factor of DC...

Page 30: ...orted 0x4 0 001 0x5 0 01 0x6 0 1 0x7 1 0 0x8 10 0x9 100 6 54 SYSTEM_STATUS 0x00C 1 Bit7 Bit6 Bit5 Bit4 Bit3 Bit2 Bit1 Bit0 Low byte EEPER INITIA LSTATE ADL_ON DC_OK Low byte Bit 1 DC_OK Secondary DD o...

Page 31: ...0 Lo 0x00 Hi Parameters 30V 3000 0x0600 0x00 Lo 0x06 Hi NOTE onversion factor for VOUT_SET is 0 01 so C 3000 30V F 0 01 DLC data length DLC data length DLC data length CAN ID CAN ID CAN ID 0x4 0x3 0x2...

Page 32: ...eset Single Register Broadcast Error Check 2 bytes Code Function Code 1 3 4 2 Device No Position of switch 0 1 1 2 2 3 3 4 6 58 FC 06 FC 03 04 The following is data description of register addresses 2...

Page 33: ...nufacture place Manufacture date Manufacture serial number 6 0x0089 0x008B 0x03 6 MFR_MODEL_ B6B11 Manufacture model name Valid w CURVE_CONFIG CUVE 1 hen 60 FAULT_STATUS 0x0040 Low byte Bit 1 OTP Over...

Page 34: ...ware version of an MCU 0xFF represents no MCU existed EX The supply has two MCUs the firmware version of the MCU number 1 is version R25 4 0xFE the MCU number 2 is version R10 5 0x69 6 62 MFR_DATE_B0B...

Page 35: ...CCM Constant Current Mode Status 0 the charger NOT in constant current mode 1 the charger in constant current mode Bit 2 CVM Constant Voltage Mode Status 0 the charger NOT in constant voltage mode 1 t...

Page 36: ...6 Bit6 Bit6 Bit5 Bit5 Bit5 Bit5 Reserved CURVE_TIMEOUT Factor FAN_SPEED Factor IOUT Factor IIN Factor TEMPERATURE_1 Factor VIN Factor VOUT Factor Bit4 Bit4 Bit4 Bit4 Bit7 Bit0 Reserved Bit3 Bit3 Bit3...

Page 37: ...ATURE_1 Factor The Factor of internal ambient temperature 0x0 internal ambient temperature relevant commands not supported 0x4 0 001 0x5 0 01 0x6 0 1 0x7 1 0 0x8 10 0x9 100 0xA 0xF Reserved 6 68 Bit 4...

Page 38: ...the Modbus RTU 6 3 7 1 Read Holding Registers FC 03 The request message specifies the starting register and quantity of registers to be read For example the master requests the content of analog outp...

Page 39: ...0D03 x 0x80 0x06 0x0000 0x0001 0 561B x 10V 0 55V 15 1 V 2 3V 3 8V READ_VIN READ_VOUT Command Name Display value range Tolerance Model ALL 55V 115V 230V 380V 80 305V 0 V 57 6 0 V 138 0 V 260 0 V 400...

Page 40: ...ection mode to prevent damaging itself The supply will restore automatically when AC voltage is back to a normal range When there is short circuit at output of HEP 2300 the supply will enter protectio...

Page 41: ...the status of battery is normal Choose a proper cable for usage Double check the characteristic of battery Re power on the charger after ambient temperature dropped down to a normal level Please conta...

Page 42: ...No 28 Wuquan 3rd Rd Wugu Dist New Taipei City 248 Taiwan...

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