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PELLET STOVES

Chapter 3

INSTALLATION AND USE MANUAL

page

16

Installation and assembly

Technical service - Rights reserved MCZ GROUP S.p.A. - Reproduction prohibited

3.

INSTALLATION AND ASSEMBLY

3.1.

DRAWINGS AND TECHNICAL CHARACTERISTICS

3.1.1.

FACE Air

20

5

185 191

376

31

5

92

0

7

506

Ø80

Ø42

58

48

6

3.1.2.

KAIKA Air

20

5

185 166

351

31

4

7

89

6

452

Ø80

Ø42

58

46

6

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Summary of Contents for KAIKA

Page 1: ...USE AND MAINTENANCE MANUAL...

Page 2: ...de Utilizar s lo con combustibles adaptados Utilizar somente combustivel adaquado Use only recommended fuels Anvend kun anbefalede br ndsler Leer y seguir las instrucciones Leia atentamente e siga as...

Page 3: ...ARACTERISTICS 16 3 1 1 FACE Air 16 3 1 2 KAIKA Air 16 3 1 3 Technical characteristics 17 3 2 PREPARATION AND UNPACK ING 18 3 3 CLADDING ASSEMBLY 21 3 3 1 KAIKA STOVE 21 3 3 2 FACE STOVE 23 3 4 MAKING...

Page 4: ...with external thermostat and Eco Stop 43 5 4 7 Remote control accessory 44 5 4 7 1 General characteristics of the LCD remote control 45 5 4 7 2 Type of batteries and replacement 45 5 4 8 Hopper load...

Page 5: ...how to consult it Take good care of this manual and keep it in a place which can easily and quickly be reached If this manual should be lost or destroyed or if it is in poor condition ask for a copy...

Page 6: ...any operation the user or whoever is preparing to operate on the stove must have read and understood the entire contents of this instruction booklet The stove is to be used only for its intended purp...

Page 7: ...he stove with water The water could get inside the unit and damage the electrical insulation and cause electric shocks Do not expose your own body to hot air for extended periods Do not overheat the r...

Page 8: ...ars from the date of purchase as proved by a supporting document which gives the name of the vendor and the date on which the sale took place The guarantee is conditional on the guarantee certificate...

Page 9: ...own in the instruction booklet especially those concerning warnings on the subject of installation use and maintenance of the appliance If the product does not perform correctly contact your local ret...

Page 10: ...tion than is possible with fossil fuels pellets also have technical advantages While good quality timber has a calorific power of 4 4 kW kg with 15 moisture therefore after about 18 months seasoning t...

Page 11: ...operations of opening and ordinary maintenance The site must be capable of providing the environmental conditions for operation equipped with power supply 230V 50 Hz capable of taking an adequate syst...

Page 12: ...place stove etc which does not have its own independent air intake Locating the stove in a room with an explosive atmosphere is prohibited The floor of the room where the stove is to be installed must...

Page 13: ...ove pipe must run through vertical or horizontal stretches passing in proximity min 20cm to the heat sensitive wall As an alternative we recommend the use of insulated pipe which can also be used on t...

Page 14: ...ouble walled stainless steel smooth on the inside fixed to the wall Flexible stainless steel pipe must not be used At the bottom of the flue pipe provide an inspection cap to allow periodic checking a...

Page 15: ...influences the operation of the chimney indirectly by creating high pressure and low pressure zones not only outside the building but inside as well In rooms directly exposed to the wind 2 an indoor h...

Page 16: ...nd assembly Technical service Rights reserved MCZ GROUP S p A Reproduction prohibited 3 INSTALLATION AND ASSEMBLY 3 1 DRAWINGS AND TECHNICAL CHARACTERISTICS 3 1 1 FACE Air 205 185 191 376 315 920 7 50...

Page 17: ...um and maximum 4 6 g sec Suggested draught at max power 0 10 mbar 10 Pa Suggested draught at min power 0 05 mbar 5 Pa Hopper capacity 20 litres Fuel pellet type Pellet diameter 6 8 mm Length range 5 3...

Page 18: ...kaging o Side and top packaging Fig 1 for Kaika oven whereas the cast iron top of the Kaika stove is already positioned on the stove Open the packaging remove the four screws that secure the base of t...

Page 19: ...are therefore the responsibility of the final user in compliance with current legislation on the subject Do not store the stove unit or its cladding without their packaging Position the stove without...

Page 20: ...ION AND USE MANUAL page 20 Installation and assembly Technical service Rights reserved MCZ GROUP S p A Reproduction prohibited J J S H 1 Turn the feet clockwise to lower the stove 2 Turn the feet coun...

Page 21: ...and E two on the right and two on the left from bottom upwards Remove the back profile C already secured to the stove with three screws F G and H Take side B and insert it corresponding to the holes i...

Page 22: ...ES Chapter 3 INSTALLATION AND USE MANUAL page 22 Installation and assembly Technical service Rights reserved MCZ GROUP S p A Reproduction prohibited D E M N Figure 5 Details of Kaika stove side and to...

Page 23: ...the two ties which hold top B to the stove Remove top B Take the side C making sure that it enters the part underneath plug G and secure it to the top sheet of the stove using the two screws E and F p...

Page 24: ...L CONNECTIONS Connect the supply cable first at the rear of the stove and then to an electrical outlet on the wall The main switch located on the rear of the stove should be switched on only when you...

Page 25: ...hour of operation There are no health risks involved The stove will be subject to expansion and contraction during the stages of lighting and cooling down and may therefore make slight creaking noise...

Page 26: ...using a vacuum cleaner with an extension any remains of pellets which have lain there for some time since they may have absorbed moisture which changes their original characteristics and makes them u...

Page 27: ...activated TIMER SLEEP AUTO ECO By pressing any of the 4 keys around the display C D E F you access the stove s operation settings screen level of the flame fan set temperature manual or automatic mode...

Page 28: ...e as well as the identification code for any operating anomaly B ON OFF key or ESC exit the menu C Choice of air fan speed and menu scrolling D Access to the main menu and submenu E Choice of operatin...

Page 29: ...urchased To switch the stove on and off press the key B for 2 seconds on the control panel or the A button on the remote control if purchased During the start up phase lasting about 15 minutes Pellet...

Page 30: ...cated by the word MANU on the display of the control AUTOMATIC mode on the other hand lets you set the desired temperature in the room of installation The stove will control its power autonomously in...

Page 31: ...automatically rises by one power per minute up to P5 and stays there until room temperature returns as desired once again and so on 4 8 2 1 AUTOMATIC MODE SETTING From the first screen with the word...

Page 32: ...endently select fan speed according to flame power up to a maximum of V3 P1 V1 P2 V2 P3 V3 P4 V3 P5 V3 to avoid noise In order to prevent the structure from overheating avoid selecting low speeds when...

Page 33: ...N OFF Hopper load ON OFF only displayed with stove off Technical menu accessible by a specialised MCZ technician password required o Stove type o Hours of Service o T Eco off o Parameters o Components...

Page 34: ...cations made must be confirmed by pressing OK otherwise they will not be saved Key ESC takes you back to the previous screen If for 60 seconds the keypad of the control panel is inactive it returns to...

Page 35: ...one or more programmes are active the panel alternatively displays the state of stove TIMER n where n is the number relating to the activated timer programmes separated by a dash Example TIMER 1 only...

Page 36: ...sible to manually shutdown the stove by pressing the OFF key the stove shuts down and shall relight automatically at the next time foreseen by the timer 6 Equally in the stove off and timer active sta...

Page 37: ...tdown time To confirm the choice press OK top right otherwise quit without saving any setting with ESC top left If the SLEEP function is active with TIMER active the former has priority so that the st...

Page 38: ...e technical menu by an authorised MCZ technician During this phase on the small panel display remains ON ECO ACTIVE but the flame drops automatically by one power per minute until it reaches P1 and st...

Page 39: ...en temperature higher than room temperature the apparatus shall continue to work at full power until the requested temperature is reached 5 4 3 Tones Panel display ON OFF This setting deactivates soun...

Page 40: ...t all powers 3 15 increase in pellets at all powers 5 4 5 Changing the smoke exhaust fan speed Var smoke rpm In the installation proves difficult for smoke discharge lack of draught or even pressure i...

Page 41: ...e stove can also be connected to a room thermostat The procedure to follow for the connection of the external thermostat is the following Connect the two wires of the cable which come from the room te...

Page 42: ...S THERMOSTAT MENU select ON and exit the menu at this point by selecting the AUTO operating mode para 2 2 in the place of the room temperature the word OFF will appear as the external thermostat takes...

Page 43: ...perature is achieved thermostat contact open the decrease in ECO shutdown T starts default 10 minutes changeable from inside the TECHNICAL MENU During this phase on the small panel display remains ON...

Page 44: ...eases the flame s power level 5 Key that adjusts the speed of the hot air fan If the AUTO function key 7 activates this means that the ventilation is connected to the power 6 Key that adjusts the spee...

Page 45: ...the back of the remote control and remove or insert the batteries following the symbols printed on the remote control and the battery itself Operation requires 1 CR 2025 Lithium battery If the remote...

Page 46: ...Man Menu Fire 5 Fan 5 Esc Set Time and date 21 0 C 21 04 OFF Esc Set Screw loading Esc It Set Language Esc Ok Screw loading Esc Enabled Screw loading 5 4 9 Technical menu A password used by an authori...

Page 47: ...E REDUCTION MOTOR If the gear motor stops the stove shuts down and the relative alarm is signalled TEMPORARY POWER CUT If there is a power outage during operation when the power comes back on the stov...

Page 48: ...ustations If the alarm persists contact technical support A09 Smoke temperature too high or smoke probe faulty Wait for the end of the cooling phase cancel the alarm and relight the stove placing the...

Page 49: ...next point 2 It restores the stove to the operating condition before the blackout During phase 1 the panel displays RELIGHTING AFTER BLACKOUT During phase 2 the panel displays Lighting If during phase...

Page 50: ...on the bottom If you use good quality pellets you will normally only need to use a paintbrush to restore the perfect condition of the component 7 1 2 Check every 2 3 days Clean and empty the ash drawe...

Page 51: ...OMPARTMENT FACE STOVE When the stove is cool lift cover A and remove in sequence top B and sides C as explained in section 3 3 2 Remove cover D which is secured to the structure by four screws two at...

Page 52: ...ear of the stove Upon re start when pressing the main switch located on the back of the stove does not make the control panel display light up it could mean that the service fuse needs replacing On th...

Page 53: ...m Let the stove cool down completely reset the thermostat till lockout ceases relight stove if problem persists contact technical assistance Check if the timer setting is active Close the door or repl...

Page 54: ...control broken Replace batteries Replace remote control In the automatic position the stove always runs at full power Room thermostat set to maximum Temperature sensor defective Control panel defecti...

Page 55: ...manufacturer furthermore refuses to accept responsibility for damage to persons and property arising from the failure to observe all the rules contained in the manual and in particular Failure when c...

Page 56: ...ING KEY 1 Control panel 2 Room probe 3 Smoke probe red blue 4 Fuse 5 Switch 6 Sparkplug 7 Smoke exhaust fan 8 Gear motor 9 Contact thermostat 10 Air fan 11 Smoke exhaust fan revolution control white r...

Page 57: ...MCZ GROUP S p A Via La Croce n 8 33074 Vigonovo di Fontanafredda PN ITALY Telephone 0434 599599 r a Fax 0434 599598 Internet www mcz it e mail mcz mcz it 8901007301 Rev 0 10 2010...

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