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C O N D E N S E R  - WATER PIPING

General

_.-

For the best performance, the condenser water inlet
is established as the bottom connection of the con-

denser.

Water cooled condensers may be piped for well

water applications, or for use in conjunction with a

cooling tower. Cooling tower applications should in-
clude a small amount of waste circulating water to
prevent building up of solids in the tower basin.

Head Pressure Control
Some means of controlling operating head pressure
must be provided. A three way pressure actuated water
regulating valve is recommended for cooling tower ap-
plication, as indicated in Figure 8. This arrange-

ment wi II maintain a constant condensing pressure, re-
gardless of temperature conditions and assures enough
head pressure for proper thermal expansion valve op-
eration. Full water flow is assured to the tower with

this arrangement.

Well Water
Where well water is used for condensing refrigerant, a
direct acting water regulating valve is recommended-

See Figure 9. The valve is n orma I ly installed at

the outlet of the condenser. On shut down, the valve
will close and, in this way, prevents water siphoning
out of the condenser. Siphoning causes drying of the
water side of the condenser and rapid buildup of foul-

ing. When no valve is used, a loop at the outlet end
is recommended - See Figure 9.

WATER REGULATING VALVES (EACH CONDENSER)

FIGURE NO. 8

3 WAY WATER
REGULATING VALVES

TOWER

PURGE

MAIN

CONDENSER

WATER SUPPLY

FROM PUMP

 PASS 

 LANCING

VALVES OR COCKS

FIGURE NO. 9

LOOP REQUIRED WHEN NO
REGULATING VALVE   USED

,

l

TO DRAIN

\

FROM MAIN

CONDENSER

PUMP

DIRECT ACTING WATER
REGULATING VALVE

COOLING TOWER SYSTEM

WELL WATER COOLING SYSTEM

WATER FLOW SAFETY SWITCH (OPTIONAL)

A water flow safety switch is available as optional
equipment for all Type WHR chillers. The flow switch
must 

be 

field 

installed and wired into the SEASONPAK

water chiller control center as indicated on the draw-

ings.

The flow switch should be installed in a horizontal

run in either the supply or return chilled water piping

as follows:

1. Apply pipe sealing compound to only the threads of

the switch and screw unit into D’ x D’ x 1” reducing

tee(See Figure 10). The flow arrow must be pointed

FIGURE NO. 10

FLOW SWITCH 

PADDLE

FLOW SWITCH

in the correct direction.

2. Piping should provide for a straight length before

and after the flow switch of at least 5 times the

pipe diameter.

CAUTION: Make sure the arrow on the side of the

switch is pointed in the proper direction of flow.

The flow switch is designed to handle the control

voltage and shouldonly be connected according to the
wiring diagram (See Wiring Diagram inside control
box door).

PIPE SECTION

FLOW DIRECTION

T E E          

VIEW FROM END OF COOLER

Page 7

Summary of Contents for Seasonpak PWA-008A

Page 1: ...BLE OF CONTENTS CONTROLS CHECKING 24 CROSSREFERENCE NEW TO OLD MO 2 ELECTRICAL 22 23 CONTROL CENTER SERVICE 26 27 ELECTRICALDATA 22 23 WIRING 10 13 WIRING DIAGRAMS 14 21 MAINTENANCE 26 29 MOVING PLACI...

Page 2: ...LL UNIT FROM ANYTHING OTHER THAN water cooled condensers Arrangement 1 is supplied THE BASE MOVING AND PLACING THE UNIT MOVING THE UNIT The McQUAY SEASONPAK water chiller is mounted on heavy wooden sk...

Page 3: ...EARANCE FOR COOLER TUBE RE MOVAL MEASURED FROM CENTER LINE OF CHILLED WATER CONNECTION ON EITHER END TABLE NO 1 MINIMUM CLEARANCE UNIT SIZE I MINIMUM CLEARANCE 007A THRU 015A 72 020A THRU 041A 96 050A...

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Page 6: ...nded beyond the pro FIGURE NO 7 TO COOI ER 4 posed insulation thickness to make them accessible CHILLED WATER THERMOSTAT WHR 008A thru 060A The chilled water thermostat is mounted inside the control c...

Page 7: ...oop at the outlet end is recommended See Figure 9 WATER REGULATING VALVES EACH CONDENSER FIGURE NO 8 3 WAY WATER REGULATING VALVES COi lNG TOWER PURGE 4 MAIN CONDENSER WATER SUPPLY FROM PUMP BY PASS B...

Page 8: ...cal discharge riser is too low considerable oil may collect in the riser and the horizontal header causing the compressor to lose its oil and resultant damage due to lack of lubrication Another danger...

Page 9: ...E NO 11 PURGE VALVE DISCHARGE LINE HECK VALVE LIQUID LINE FIGURE NO 13 DISCHARGE LINE I TO EVAPORATOR RECEIVER LrQuro LINE EVAPORATORS or and receiver The discharge line piping in this case is not too...

Page 10: ...TAT 12 INDICATOR LIGHTS 6 HIGH MANUAL RESET AND LOW PRESSURE CUTOUTS 7 CONTROL SYSTEM ON OFF SWITCH FIGURE NO 16 MODELS WHR 070A THRU 120A 1 FREEZESTAT MANUAL RESET 7 CONTROL SYSTEM ON OFF SWITCH 2 OI...

Page 11: ...020A THRU 060A FIGURE NO 17 TOP VIEW OF UNIT Models WHR OO8A thru 015A are single compressor units 3 4 5 6 7 8 9 10 25 The power from 25 is fed thru NC contacts to relay R3 and R4 to energizethe compr...

Page 12: ...e operating before power can be applied to start this system Note that the crankcase heaters will be energized regard less of water flow The flow switch is recommended and does not have the shortcomin...

Page 13: ...itch LP1 opens Contactors Ml M3 and relay R3 will open and compressor 1A will turn off and stay off until relay R1 is again energized thru the thermostat In the event compressor 1A is off on oil press...

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Page 24: ...aches the prescribed differential within 120 seconds the thermal time delay is de energized and the control circuit remains closed If during the operation the oil pressure differential falls below 10...

Page 25: ...d unloading sequence of the unit based on a full load cooling range of 10F It should be realized however that there will be a fluctuation in the leaving water temperature as the unit cycles unloads an...

Page 26: ...eaning of the finned surface of the conden ser coil Cleaning may be accomplished by using a cold water spray brushing vacuuming or high pres sure air No tools should be used that could damage the coil...

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Page 28: ...s t e m c P u r g e t h e n o n c o n d e n s i b l e s d S y s t e m o v e r c h a r g e d w i t h r e f r i g e r a n t d R e m o v e e x c e s s e D i s c h a r g e s h u t o f f v a l v e p a r t...

Page 29: ...n d t i g h t e n s y s t e m k R e p l a c e g a s k e t I Adjust t h e r m a l e x p a n s i o n v a l v e C o m p r e s s o r l o s e s o i l _ _ _ a L a c k o f r e f r i g e r a n t a C h e c k f...

Page 30: ...ber and serial number of the date of installation of the unit and date of failure along with an explanation of the malfunctions and a the unit as stamped on the serial plate attached to the unit If re...

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