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NOMENCLATURE

Nominal Capacity ( T o n s )

 

 

 unit with water cooled condenser(s).

 unit with mounted receiver(s) in lieu of condenser(s).

 unit less condenser(s) or receiver(s).

CROSS REFERENCE - NEW TO OLD MODEL NUMBERS

N e w   m o d e l   n u m b e r s   r e p r e s e n t   a change   i n   m o d e l   n u m b e r   d e s i g n a t i o n

o n l y ,   N O T   a  c h a n g e   i n   u n i t   d e s i g n   o r   p e r f o r m a n c e .

PRE-INSTALLATION

INSPECTION 

with a full refrigerantcharge.A holding charge is sup-

When the equipment is received, all items should be

plied in condenserless models (Arrangements 2 & 3).

carefully checked to make sure that all crates and

For shipment, the charge is contained in the conden-

cartons have been received. All units should be care-

ser and is isolated by the manual condenser liquid

fully inspected for damage when received. All damage

valve and the compressor discharge service valve.

should be reported immediately to the carrier and a

Should the unit be damaged, allowing the refrigerant

claim filed for damage.

to escape, there may be danger of suffocation in the
equipment area since the refrigerant will displace the

H A N D L I N G

air. Care should be taken to avoid rough handling or

shock due to dropping the unit. NEVER LIFT, PUSH

Every model WHR SEASONPAK water chiller with

O R   P U L L   U N I T   F R O M   A N Y T H I N G   O T H E R   T H A N

water cooled condensers (Arrangement 1) is supplied

THE BASE.

MOVING AND PLACING THE UNIT

MOVING THE UNIT

The McQUAY  SEASONPAK water chiller is mounted
on heavy wooden skids to protect the unit from ac-
cidental damage and to permit easy handling and mov-
ing.

It is recommended that all moving and handling be

performed with the skids under the unit when possible

and that the skids not be removed until the unit is in
the final location.

When moving the unit, dollies or simple rollers can

be used under the skids, or dollies alone can be used
under ends of the frame. Do not use pipe rollers under

the unit if the skids have been removed.

T h e   4 ”

channel base is arranged on the skid so

that the fork of a standard fork lift truck can be slid
easily under (See Figure 1). The forks of the fork lift

truck must be across both the front and rear channels
before lifting.Never  put the weight of the unit against
the condensers.

In moving, always apply pressure to the base on

skids only and not to the piping or shells. A long bar

helps move the unit easily. Avoid dropping the unit at
the end of the roll.

If the unit must be hoisted, it is necessary to lift

from the skid or from the base as indicated in Figure
2, Page 3. A spreader bar must be used to protect the

control cabinet and other areas of the chiller.

Do not attach slings to piping or equipment. Move

unit in the upright horizontal position at all times.

Let unit down gently when iowering from the trucks or

rollers.

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Summary of Contents for Seasonpak PWA-008A

Page 1: ...BLE OF CONTENTS CONTROLS CHECKING 24 CROSSREFERENCE NEW TO OLD MO 2 ELECTRICAL 22 23 CONTROL CENTER SERVICE 26 27 ELECTRICALDATA 22 23 WIRING 10 13 WIRING DIAGRAMS 14 21 MAINTENANCE 26 29 MOVING PLACI...

Page 2: ...LL UNIT FROM ANYTHING OTHER THAN water cooled condensers Arrangement 1 is supplied THE BASE MOVING AND PLACING THE UNIT MOVING THE UNIT The McQUAY SEASONPAK water chiller is mounted on heavy wooden sk...

Page 3: ...EARANCE FOR COOLER TUBE RE MOVAL MEASURED FROM CENTER LINE OF CHILLED WATER CONNECTION ON EITHER END TABLE NO 1 MINIMUM CLEARANCE UNIT SIZE I MINIMUM CLEARANCE 007A THRU 015A 72 020A THRU 041A 96 050A...

Page 4: ......

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Page 6: ...nded beyond the pro FIGURE NO 7 TO COOI ER 4 posed insulation thickness to make them accessible CHILLED WATER THERMOSTAT WHR 008A thru 060A The chilled water thermostat is mounted inside the control c...

Page 7: ...oop at the outlet end is recommended See Figure 9 WATER REGULATING VALVES EACH CONDENSER FIGURE NO 8 3 WAY WATER REGULATING VALVES COi lNG TOWER PURGE 4 MAIN CONDENSER WATER SUPPLY FROM PUMP BY PASS B...

Page 8: ...cal discharge riser is too low considerable oil may collect in the riser and the horizontal header causing the compressor to lose its oil and resultant damage due to lack of lubrication Another danger...

Page 9: ...E NO 11 PURGE VALVE DISCHARGE LINE HECK VALVE LIQUID LINE FIGURE NO 13 DISCHARGE LINE I TO EVAPORATOR RECEIVER LrQuro LINE EVAPORATORS or and receiver The discharge line piping in this case is not too...

Page 10: ...TAT 12 INDICATOR LIGHTS 6 HIGH MANUAL RESET AND LOW PRESSURE CUTOUTS 7 CONTROL SYSTEM ON OFF SWITCH FIGURE NO 16 MODELS WHR 070A THRU 120A 1 FREEZESTAT MANUAL RESET 7 CONTROL SYSTEM ON OFF SWITCH 2 OI...

Page 11: ...020A THRU 060A FIGURE NO 17 TOP VIEW OF UNIT Models WHR OO8A thru 015A are single compressor units 3 4 5 6 7 8 9 10 25 The power from 25 is fed thru NC contacts to relay R3 and R4 to energizethe compr...

Page 12: ...e operating before power can be applied to start this system Note that the crankcase heaters will be energized regard less of water flow The flow switch is recommended and does not have the shortcomin...

Page 13: ...itch LP1 opens Contactors Ml M3 and relay R3 will open and compressor 1A will turn off and stay off until relay R1 is again energized thru the thermostat In the event compressor 1A is off on oil press...

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Page 24: ...aches the prescribed differential within 120 seconds the thermal time delay is de energized and the control circuit remains closed If during the operation the oil pressure differential falls below 10...

Page 25: ...d unloading sequence of the unit based on a full load cooling range of 10F It should be realized however that there will be a fluctuation in the leaving water temperature as the unit cycles unloads an...

Page 26: ...eaning of the finned surface of the conden ser coil Cleaning may be accomplished by using a cold water spray brushing vacuuming or high pres sure air No tools should be used that could damage the coil...

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Page 28: ...s t e m c P u r g e t h e n o n c o n d e n s i b l e s d S y s t e m o v e r c h a r g e d w i t h r e f r i g e r a n t d R e m o v e e x c e s s e D i s c h a r g e s h u t o f f v a l v e p a r t...

Page 29: ...n d t i g h t e n s y s t e m k R e p l a c e g a s k e t I Adjust t h e r m a l e x p a n s i o n v a l v e C o m p r e s s o r l o s e s o i l _ _ _ a L a c k o f r e f r i g e r a n t a C h e c k f...

Page 30: ...ber and serial number of the date of installation of the unit and date of failure along with an explanation of the malfunctions and a the unit as stamped on the serial plate attached to the unit If re...

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