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MBO Delivery KAS 30ME, Translation Of The Original Operating Manual

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MBO Delivery KAS 30ME Translation Of The Original Operating Manual Download Page 87

Delivery KAS 30ME MC-Control  

83

Maintenance

Maintenance, lubrication, and cleaning plan

8.6

Maintenance, lubrication, and cleaning plan

Incorrect maintenance, lubrication and cleaning intervals for multi-shift 
operation.

Non-observance may result in property damage

.

•

All specified maintenance, lubrication and cleaning intervals apply to 
single-shift operation.

•

Convert the indicated intervals for multi-shift operation accordingly

127,&(

Chap-
ter No.:

Working process

Interval

Date 

Signature

Operational 
mainte-
nance

8.3.1

“Checking the safety 
devices”

Daily

8.3.4

“Cleaning of the machine”

Weekly

8.3.5

“Cleaning the transport 
tapes”

Weekly

8.3.6

“Cleaning the optical sen-
sors”

Weekly

Lubrication

8.5

“Lubrication”

Monthly

Maintenance

8.4.1

“Checking the round belts”

Monthly

8.4.2

“Checking the drive belt”

Monthly

8.4.3

“Checking the transport 
tapes”

Monthly

Table 18: Maintenance, lubrication, and cleaning plan

MBO recommends attaching a copy of this maintenance, lubrication, and 
cleaning plan to the machine.

Summary of Contents for Delivery KAS 30ME

Page 1: ...Delivery Translation of the original operating manual Keep for future use KAS 30ME MC Control...

Page 2: ...d by the manufacturer CD ROM In ternet may be printed out by the user if the created print medium serves the purpose of use or service of the product described Machine type Delivery Configuration KAS...

Page 3: ...ess on our home page www mbo folder com Please gather the significant data for identification of the machine from the label on the machine Always specify these details for inquiries service and spare...

Page 4: ...tion Delivery Type KAS 30ME Year of manufacture fulfills the provisions of the following EC directives Machinery Directive 2006 42 EC Low Voltage Directive 2006 95 EC EMC Directive 2004 108 EC Applied...

Page 5: ...ng manual 14 2 Basic safety instructions 2 1 Intended use 15 2 2 Reasonably foreseeable misuse 16 2 3 Obligation and liability 17 2 4 Warranty 18 2 5 Residual risks 19 2 5 1 Transport interim storage...

Page 6: ...notices about the product 35 3 1 1 Overall view 35 3 1 2 Equipment 35 3 2 Technical data 36 3 2 1 Floor plan 36 3 2 2 Characteristics 36 3 2 3 Emissions 36 3 2 4 Weights fork lifts and floor requirem...

Page 7: ...oltage 51 6 6 3 Checking the control cabinet cover 51 6 6 4 Checking machine functions 51 6 7 Final check of the protective devices 52 6 8 Inspection after first start up 52 7 Adjustment and operation...

Page 8: ...safety devices 75 8 3 2 Cleaning 76 8 3 3 Cleaning agent recommendation 77 8 3 4 Cleaning of the machine 77 8 3 5 Cleaning the transport tapes 78 8 3 6 Cleaning the optical sensors 78 8 4 Maintenance...

Page 9: ...Delivery KAS 30ME MC Control 5 List of contents 10 2 Disposal recycling 88...

Page 10: ...6 Delivery KAS 30ME MC Control List of contents...

Page 11: ...ly for the chapter about safety This operating manual contains important notes about operating the machine safely properly and economically Following these notes helps To avoid hazards To minimize rep...

Page 12: ...g personnel Maintenance personnel 4 Structure and function Structure and function Operating personnel Maintenance personnel Service technicians 5 Operating and display elements operating modes Operati...

Page 13: ...xplanation Symbol indicates an instruction for action sequence is not specified 1 2 Numbered instruction for action adhere to sequence STOP Pushbutton with the label that is between the brackets e g S...

Page 14: ...or death 1 4 3 Signal words A signal word calls attention to a safety message or messages or a property damage message or messages and designates a degree or level of hazard severity Signal word pane...

Page 15: ...s to be taken Example Safety message 1 4 5 Components of a property damage message A property damage message contains the following components Signal word Type of hazard Potential consequences of the...

Page 16: ...forbids a behavior that could cause hazard Warning triangle Yellow background black symbol Safety symbol that warns about a hazard Mandatory symbol Blue background white symbol Safety symbol that pres...

Page 17: ...us area general Warning of hazardous electric voltage Warning of crushing of body parts Warning of rotating rollers Warning of hand injuries due to moving rollers Warning of crushing of hand Warning o...

Page 18: ...y requested to recommend any improvements to make the instructions user friendly Warning of tipping machine parts Warning of infeed points Warning of sharp knives on the slitter shafts Warning of fall...

Page 19: ...ly for the processing of paper webs The specifications relative to format and grammage in the Spec ifications chapter must be complied with The machine is intended exclusively for one man operation Th...

Page 20: ...building Maintenance and cleaning intervals not adhered to Maintenance and repair work not done correctly Wearing parts not replaced Improper use EMC behavior The electromagnetic compatibility EMC of...

Page 21: ...e can occur when using it to the body and life of the operator or third parties to the machine itself to other property If the machine is operated by untrained or uninstructed personnel not used accor...

Page 22: ...ine with improperly mounted or defective safety devices and equipment Failure to heed the notes in the operating manual with respect to trans port set up start up operation adjustment maintenance and...

Page 23: ...g to the various life phases of the machine 2 5 1 Transport interim storage Use of unsuitable fork lifts Tipping machine parts during the unloading process Insufficient properties and condition of the...

Page 24: ...h multi shift operation Maintenance Hazardous electrical voltage Dismounting bridging or working around safety devices and equipment Operation without protective covers Rotating machine parts Winding...

Page 25: ...Life time 2 6 Life time 2 6 1 Life time of the machine The life time of this machine is designed for 20 years 2 6 2 Life span of the safety technical components All components of the control technica...

Page 26: ...the safety requirements e g with respect to height stability etc 2 7 4 Setting up equipping Only specially trained and authorized personnel may set up the ma chine Inform operating personnel before st...

Page 27: ...switching on If neces sary attach a danger sign on the main switch If the dismounting of safety equipment is necessary during maintenance and service work it must be replaced and checked to make sure...

Page 28: ...ter 2 Basic safety instructions and be able to apply and implement it in practice be trained and instructed according to the rules of conduct in the event of a fault have the physical and mental abili...

Page 29: ...ecialized training mechanical electrical engineering Transportation X Interim storage X Set up X Electrical connec tions X Network connection X Start up X Troubleshooting mechanical electri cal X Sett...

Page 30: ...ized personnel being adequately qualified the authorized personnel being instructed in all applicable questions of workplace safety accident prevention and environmental protection the authorized pers...

Page 31: ...ent of defects or abnormal operating states malfunctions immediately report any identified defects or abnormal operating states malfunctions The operating personnel is responsible for protecting the m...

Page 32: ...on and set up This personal protective kit must be provided and worn for the operation and set up of the machine Safety shoes 2 9 2 Operational maintenance cleaning This personal protective kit must b...

Page 33: ...he figure shows the most important work places as well as the work area and service area of the machine The necessary work areas for operation assembly start up and main tenance are highlighted in gra...

Page 34: ...If the markings are damaged or illegible they must be replaced For the corresponding MBO part number please see the chapter 2 11 2 Position and meaning 2 11 1 Overview 1 Note Drawing in point 2 Note D...

Page 35: ...5 Meaning Pinch point rotating roller Drawing in and crush hazard Never reach towards the shafts while the machine is running Operator side and drive side Pos 2 MBO part number 01310945 Meaning Pinch...

Page 36: ...32 Delivery KAS 30ME MC Control Basic safety instructions Markings on the machine Pos 3 MBO part number 10 5171 026 Meaning Electrical type plate Pos 4 MBO part number 10 5171 025 Meaning Label...

Page 37: ...e a padlock to secure the main switch from unintentionally switching on again Even when the main switch is switched off hazardous residual voltage is present at the termi nals of the frequency convert...

Page 38: ...h respect to national regulations concern ing accident prevention and protection to the operating manual Pos 7 MBO part number 01310895 Meaning Crushing hazard Operate only with locked knural Pos 8 MB...

Page 39: ...livery technology for especially small format products Infeed table with round belt for spreading the products for multiple up production Marking device for shifting in package Continuous shingle stre...

Page 40: ...ischarge heightb 67 cm 94 cm Table 7 Characteristics a The maximum work speed is influenced by paper properties format fold type temperature and humidity as well as various circumstances by the operat...

Page 41: ...requirements a Machine with transport pallet shipping crate b Minimum requirements of the fork lift c Heed operating manual for the fork lift carrying capacity depends on the center of gravity c d Mi...

Page 42: ...V or 415 V at 50 Hz the tolerance of the power supply must be checked If the tolerance is between 360 V 440 V an isolating transformer is not required b Stationary network connection N conductor is lo...

Page 43: ...multiple up production Infeed table with round belt for spreading the products for multiple up pro duction Marking device for shifting in package Thanks to the individual controller use on older mach...

Page 44: ...y and protective devices are present at or on the ma chine The designation KAS 30ME means KAS Type designation small format delivery 30 Working width ME Marking device Operate the machine only if all...

Page 45: ...e operator from hazard areas such as Turning machine parts e g drives shafts Infeed points pinch points Etc The function and position of the corresponding protective device is listed in the Safety and...

Page 46: ...ices 4 3 5 Check safety and protective devices All safety and protective devices must be checked regularly For corresponding check intervals see Chapter 4 4 Checklist for safety and protective devices...

Page 47: ...serious injury or death The machine power sockets of the MBO machines may be used exclu sively for the connection of MBO folding units MBO units or MBO deliveries The 230 VAC power sockets of the MBO...

Page 48: ...rol systems into one machine assembly Appropriate coupling modules are re quired for this You can find out which coupling modules can be used from MBO Service or from authorized customer service 1 Con...

Page 49: ...sonal injuries or even death If an MBO unit is operated in self control operating mode as part of an assembly including third party machines no shared safety shutoff is present In case of a dangerous...

Page 50: ...46 Delivery KAS 30ME MC Control Operating and display elements operating modes Operating modes...

Page 51: ...personnel related to Transport and interim storage of the machine Specially trained personnel Instructed operating personnel Instructed personnel with specialized training mechanical electrical engin...

Page 52: ...s while unloading and installing the machine Non observance may possibly cause serious personal injuries and damage to property Use a fork lift for transportation Make sure that there are no people in...

Page 53: ...only as far as is absolutely nec essary for the transport Transport the transport pallet as close as possible to the intended loca tion Set the transport pallet down carefully 6 4 Set up Use of unsuit...

Page 54: ...et the delivery down carefully Do not damage the transport rollers 1 while doing this Transport the delivery carefully to the intended location 6 5 Remove the rust preventing agents After setting up t...

Page 55: ...First check that the correct supply voltage is present See Chapter 3 2 6 Supply Only then plug the power plug into the preceding folding unit 6 6 3 Checking the control cabinet cover Check that the c...

Page 56: ...fety and protective devices are installed and fully functional For this purpose use the checklist for the safety and protective devices See Chapter 4 4 Checklist for safety and protective devices 6 8...

Page 57: ...operating personnel 7 1 1 Qualification of personnel 7 1 1 Qualification of personnel This table lists the necessary qualification of the personnel related to Ad justment and operation of the machine...

Page 58: ...for the system in your operation Moving machine parts Drawing in and crush hazard Make sure that you always tie back your hair and keep it protected Do not wear jewelry Wear close fitting clothing onl...

Page 59: ...Property damage messages Paper jam The machine may be restarted only after removing the paper jam Non compliance may possible cause property damage drive belts trans port tapes foldrollers etc When r...

Page 60: ...ge the EMERGENCY STOP palm button by turning it towards the right The machine is ready for operation Figure 13 EMERGENCY STOP palm button 1 To prevent immediate or potential hazards the machine is equ...

Page 61: ...gle sheet Starting production Procedure Press the Production sheet infeed button 1 Sheets are fed continuously Stopping produc tion Procedure Press the Production sheet infeed 1 button again The sheet...

Page 62: ...n input Total counter The detailed operation is described in the separate operating manual for the preselection counter Figure 16 Setting the speed 1 Depending on the product the speed should be set s...

Page 63: ...control of folding unit 1 See operating manual for the machine control of folding unit 1 7 3 Adjustment 7 3 1 Overview of adjustment elements 1 Infeed table with marking device 2 Locking screws 3 Heig...

Page 64: ...on See Chapter 7 3 5 Setting multiple up production Set marking device See Chapter 7 3 6 Setting marking device Adjust transport tapes to the sheet format See Chapter 7 3 7 Adjusting transport tapes t...

Page 65: ...e of the delivery Loosen the clamping screws 2 for the height adjustment on both sides Hook the delivery with the brackets 1 into the square traverse of the previous folding unit Reinsert the screws i...

Page 66: ...oosen the screws 5 Move the guides 4 to the desired position The tapes must run in the clearance grooves of the tape rollers 2 3 Tighten the screws 5 again Moving machine parts Drawing in and crush ha...

Page 67: ...another from the round belt 1 2 3 or spread them out Change the position of the round belt only laterally at the entry or the discharge of the infeed table Two round belts are required per up Two up T...

Page 68: ...ber of sheets per batch is entered in the built in preselec tion counter 2 See separate operating manual for preselection counter In order to guarantee precise removal from always equal batches batche...

Page 69: ...ights up if a sheet passes the photo electric sensor When the preselected quantity of a batch is reached the round belt 3 is offset to the left or right by the electromagnet 2 and the marking rods 4 F...

Page 70: ...t tapes 2 Loosen the clamping screws on the tape rollers of the upper transport tapes 3 Move the tape rollers with the upper transport tapes 4 Tighten the clamping screws again 5 Loosen the clamping s...

Page 71: ...sen the screw 1 Set the stops to the same height Tighten the screw 1 again Overall adjustment All stops can now be set collectively to the length of the sheet being fed in Procedure Loosen the clampin...

Page 72: ...he distance between the lower and upper transport tapes by mov ing the round traverse 1 Procedure Loosen the screws 2 on both sides Move the round traverse 1 so that the desired distance between the t...

Page 73: ...2 The resistance is set using the adjusting screw 4 Procedure Position the guide rail 2 in the middle ot the set up sheet Position the pile stop 3 under the stop 1 Adjust the resistance with the adjus...

Page 74: ...ent other malfunctions downline Reinstall the removed smoother bars strippers etc Disengage the EMERGENCY STOP palm button Start the machine Feed a single sheet to check the correct function of the ma...

Page 75: ...ter 2 1 Intended use Qualification of maintenance personnel See Chapter 8 1 1 Qualification of personnel 8 1 1 Qualification of personnel This table lists the necessary qualification of the personnel...

Page 76: ...erve the capacitor discharge time KEB 5 min Telemecanique 15 min Dismantling bridging or bypassing safety and protective devices Non observance may cause serious injuries or death No safety or protect...

Page 77: ...itching on again Crush injuries during maintenance works Non observance could result in serious personal injury or death Maintenance work must be carried out by one person only Unsuitable maintenance...

Page 78: ...ther the significant data for identification of the machine from the label on the machine Always provide this information for service requirements and procurement of spare parts Order number Machine t...

Page 79: ...st cause all machine functions to shut down Disengage the EMERGENCY STOP palm button when the test is fin ished All devices for shutting down the machine in an emergency and all pro tecting doors must...

Page 80: ...in serious injury or death The protective covers protect against hazard spots Never operate the machine without protective covers Note that after maintenance or repair work all protective covers have...

Page 81: ...n impair the functioning of the machine Procedure Suck up the dirt Use a brush for hard to reach areas Wipe down the surfaces using a dry cloth Do not use any aggressive chemical detergents or cleanin...

Page 82: ...r cleaning agent can destroy the bearings Remove accumulations on the press rollers with a linen cloth Apply only a little pressure when rubbing Dry the transport tapes with a dry linen cloth 8 3 6 Cl...

Page 83: ...r its running properties tension condition and soiling If the required tension declines or if the general state is poor it must be re placed 1 Round belts Figure 31 Checking the round belt 1 The round...

Page 84: ...edure Loosen the screw 2 of the belt tensioner 1 Remove the old drive belt 3 Insert the new drive belt 3 Tension the drive belt 3 with the belt tensioner 1 Tighten the screw 2 again Attaching the guar...

Page 85: ...unning properties tension condition and soiling If the required tension can no longer be adjusted or if the general state is poor it must be replaced 1 Upper transport tape 2 Lower transport tape Figu...

Page 86: ...Delivery KAS 30ME MC Control Maintenance Lubrication 8 5 Lubrication Procedure Use a grease gun to grease the safety handwheel 1 on the grease nip ple monthly 1 Safety handwheel Figure 34 Lubrication...

Page 87: ...lti shift operation accordingly 127 Chap ter No Working process Interval Date Signature Operational mainte nance 8 3 1 Checking the safety devices Daily 8 3 4 Cleaning of the machine Weekly 8 3 5 Clea...

Page 88: ...uries and damage to property Repair work must be carried out by trained and authorized personnel with specialized technical skills and knowledge only Observe the local occupational safety regulations...

Page 89: ...Stop compressed air supply to the machine Remove products tools from the machine Clean and maintain machine See Chapter 8 Maintenance Specially trained personnel Instructed operating personnel Instru...

Page 90: ...port Set up Start up 9 3 Storage Check the premises with respect to temperature and humidity See Chapter 3 2 5 Ambient conditions The higher the humidity the greater the danger of corrosion For long t...

Page 91: ...1 2 Property damage messages Specially trained personnel Instructed operating personnel Instructed personne with specialized training mechanical electrical engineering Disposal X Tabelle 20 Qualifica...

Page 92: ...U countries Comply with the corresponding federal and regional regulations laws and directives Disposal recycling Procedure Decommission the machine prior to disposal See Chapter 9 Shutdown storage Fo...

Page 93: ...ighland Drive Westampton NJ 08060 USA Tel 1 609 267 2900 Fax 1 609 267 1477 http www mboamerica com info mboamerica com MBO France MBO France SAS Z A Burospace N 3 Route de Gisy B P 33 91571 Bievres C...

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