Maytag Neptune TL FAV6800A, Service

Page: 3 / 98

©2003 Maytag Appliances Company
16022808 Rev. 0 3
Important Information .................................................... 2
Important Safety Information ......................................... 4
General Information
Model Identification .................................................... 8
Serial Label Location ................................................. 8
Model Nomenclature .................................................. 9
Model Specifications ................................................. 10
FAV 6800AW Trouble Shooting
Trouble Shooting General Symptoms ....................... 12
Consumer Help Codes .............................................. 13
Service Mode ............................................................ 14
Accessing Service Tests ........................................... 14
Quick Spin Test ........................................................ 14
Hold Quick Spin Step ................................................ 15
Fast Time Down Test ................................................ 15
Quick Service Cycle ................................................. 15
Membrane Pad Test .................................................. 15
Motor Control Board Output Test .............................. 15
Board Functional Test Input Control Keys ................. 16
Board Output Test..................................................... 16
Display Diagnostic Codes ......................................... 17
Diagnostic Codes ..................................................... 17
Exit Service Mode ..................................................... 18
Hose Reversal Detection And Correction................... 18
Torque Specifications ................................................ 18
Tub Displacement Sensor Diagnostics ..................... 19
Component Diagnostics ............................................ 19
Water Leak Around Pulley Tub Bottom ..................... 19
Control Board Inputs Table ........................................ 20
Membrane Pad Continuity Checks ........................... 20
FAV 9800AW Trouble Shooting
Trouble Shooting General Symptoms ....................... 21
Removing A Favorite Cycle ....................................... 22
Enter/Exit Service Mode ........................................... 23
Accessing Service Tests/Diagnostic Features .......... 23
User Interface Test .................................................... 23
Quick Spin Test ........................................................ 23
Hold Quick Spin Test ................................................ 24
Table of Contents
System Check .......................................................... 24
Service Cycle ........................................................... 25
Display Diagnostic Codes ......................................... 25
Diagnostic Codes ..................................................... 25
Exit Service Mode ..................................................... 26
Hose Reversal Detection And Correction ................... 27
Torque Specifications ................................................ 27
Tub Displacement Sensor Diagnostics ..................... 27
Component Diagnostics ............................................ 28
Water Leak Around Pulley Tub Bottom ..................... 28
Control Board Inputs Table ........................................ 29
Membrane Pad Continuity Checks ........................... 29
Disassembly Procedures
Console Removal ...................................................... 30
Control Board Removal ............................................. 30
Lid Disassembly/Removal ......................................... 32
Top Cover Removal ................................................... 32
Splash Guard Removal .............................................. 33
Bleach/Softener Dispenser Removal ......................... 33
Lid Lock/Reed Switch Removal ................................ 34
Inlet Water Valve Removal ........................................ 35
Detergent Dispenser Water Valve Removal ............... 36
Top Cover Removal ................................................... 37
Tumbler Removal ...................................................... 37
Tumbler Bearing Removal ......................................... 39
Transmission/O-Ring Seal Removal .......................... 40
Rear Strut Removal ................................................... 40
Front Panel Removal ................................................. 41
Tub Displacement Sensor Removal .......................... 41
Front Strut Removal .................................................. 43
Drain Pump/Pressure Switch Removal ..................... 44
Spinner Removal ....................................................... 45
Outer Tub Removal ................................................... 45
Drive Motor Removal ................................................. 46
Pulley/Clutch Removal .............................................. 47
Drive Belt Removal .................................................... 47
Heater Assembly Removal ........................................ 47
Motor Control Removal .............................................. 47
Spinner Support Removal .......................................... 48
Appendix A
Installation Instructions ............................................. 50
Appendix B
Use And Care ........................................................... 57