Maytag Neptune TL FAV6800A Service Download Page 15

©2003 Maytag Appliances Company

16022808  Rev. 0

15

Troubleshooting Procedures

!

WARNING

To avoid risk of electrical shock, personal injury or death, disconnect power to unit before servicing, unless testing
requires power.

@

 

 

 

 

 

 

 

 

 

 

 

 

Stage of

Wash Cycle

Presoak

Wash

Spin/Drain

Rinse

Advances To

End of Presoak

Every 5 Minutes of

Wash Time

End of the
Spin Profile 

End of Rinse

4)  Spin to index speed 350 rpm and hold for 6 seconds. 
5)  Spin to index speed 550 rpm and hold for 6 seconds. 
6)  Spin to index speed 700 rpm and hold for 6 seconds. 
7)  Spin to index speed 850 rpm and hold for 6 seconds. 

Pump out. 

8)  Coast down to 0 rpm chimes 3 times.  
 
 

  Speed Range 

  Displayed 

a)  0-99 rpm 

0-99 (actual) 

b)  100-999 rpm  Speed X 10 ex: 85.= 850rpm 

 
Hold Quick Spin Step

 

If the 

Hand Wash

 

key is pressed again during 

the Quick Spin test, the machine will hold at the 
next highest index speed for up to 30 minutes. 
To cancel press the Hand Wash key again. 

 

Fast Time Down Test 

While any test or cycle is running in Service 
Mode, pressing the 

Quick Wash

 key will 

advance the program to the next cycle 
stage.  

 
For example if in one of the following:

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

Quick Service Cycle 

While in Service Mode, pressing the 

Wash/Rinse

 

Temp

 key will start a Quick 

Service Cycle. This will be a quick check of all 

systems. If display shows 

od

 then open and close lid. 

Pressing 

Quick Wash

 will advance to the next cycle. 

The following steps are performed: Display shows 

“sc”

 
1.  Lock lid and pump starts. 
2.  Cold bleach fill. Energize the cold and bleach water 

valves to low setting. Advance to next step if water is 
not connected to machine. 

3.  Tumble using 48 rpm tumble for 10 seconds. 
4.  Tumble with hot fill: Continue tumble while energizing 

hot water valve for 5 seconds. 

5.  Warm softener fill: Energize cold water and fabric 

softener valves until medium level is reached. 
Advance to next step if water is not connected to 
machine. 

6.  Drain and Spin to 850 rpm. 
7.  Display a 

“PA”

 (Passed) continuously for 5 seconds 

if no diagnostic codes were logged during the test. 

8.  Unlock the lid when the RPM is zero. 
 
If a diagnostic code is logged during the test, the right-
most dot will turn on and stay on until quick service cycle 
test has ended. Any diagnostic code logged during this 
test will result in failure of the test, but will not necessarily 
stop the test.

 

 

During the Quick Service Cycle, pressing the 

Quick

 

Wash

 key will advance to the next step.  

Pressing the 

Hand Wash

 key will suspend 

the machine at the current step for up to 30 
minutes or until 

Hand Wash

 is pressed 

again. All LEDs should flash on and off 

while the system is suspended or on hold.  

Membrane Pad Test 

While in Service Mode, pressing the 

Presoak

 key will 

start a membrane switch check that verifies switch 
operation. All the LEDs (except 

Presoak

 ) can be toggled 

or slewed by pressing the key associated with the LED or 
set of LEDs. Each time either set delay arrow is pressed 
the digits toggle between a blank and 

8

. All keys 

(including the 

OFF

 button) must be pressed within 5 

minutes for this test to pass. 

“PA”

 will be displayed for 

five (5) seconds once all keys have been pressed and the 
test is completed. Following 10 seconds of inactivity at 
any point, this test will exit without any display. 

 

Motor Control Board Output Test 

1.    Disconnect power to the washer. 
2.    Remove the front panel and disconnect the JP4 

Connector from the Motor Control Board. 

3.    Reconnect the washer power cord to supply voltage.  

Make sure the lid is closed. 

4.   Press 

Enviro Plus

 

and 

Spin

 

Only 

keys for 3  

seconds to activate Service Mode. 

5.   Access 

Board Output Test

 by pressing the 

Delicates

 

key. Display shows 

“ot”

6.   The lid must be locked to access 

Motor Control 

Board Output Test.

 To lock the lid press 

Colors/Jeans

. To verify the test, the quick wash LED 

will be on, indicating the system relay is activated. If 
off, press 

Quick Wash

 with the lid shut to activate. 

7.  Press 

Whites

 

to start the motor control output test. 

This will send 120VAC to the motor control board.  
The motor control will execute a test routine and the 
motor should run, rotating the spinner at 50 rpm.  
There could be up to a 20 second delay before the 
spinner starts rotating. 

 

¾

 

Summary of Contents for Neptune TL FAV6800A

Page 1: ...This manual includes but is not limited to the following FAV6800A FAV9800A Service This manual is to be used by qualified appliance technicians only Maytag does not assume any responsibility for prope...

Page 2: ...NING REPAIRS WARNING To avoid risk of severe personal injury or death disconnect power before working servicing on appliance to avoid electrical shock To locate an authorized technician please consult...

Page 3: ...ic Features 23 User Interface Test 23 Quick Spin Test 23 Hold Quick Spin Test 24 Table of Contents System Check 24 Service Cycle 25 Display Diagnostic Codes 25 Diagnostic Codes 25 Exit Service Mode 26...

Page 4: ...by grasping the plug not the cord Install the washer according to the Installation Instructions All connections for water drain electrical power and grounding must comply with local codes and be made...

Page 5: ...electric shock by providing an escape wire for the electric current Standard accepted color coding for ground wires is green or green with a yellow stripe Grounding wires and wires colored like groun...

Page 6: ...the consumer to contact a qualified electrician and have properly grounded three prong wall receptacle installed in accordance with appropriate electrical codes To avoid the risk of electrical shock o...

Page 7: ...2003 Maytag Appliances Company 16022808 Rev 0 7 Important Safety Information i KEEP CLEAR ROTATING BELTS AND PULLEYS i...

Page 8: ...ranty service is required To locate an authorized technician For Maytag call 1 800 462 9824 or visit the Web Site at www maytag com For product in Canada call 1 866 587 2002 or visit the Web Site at w...

Page 9: ...ana F Florence H Herrin Jackson S Searcy N Newton Wash Position H Horizontal V Vertical Listing W 120V 60hz Y 240V 60hz Z Canada 240V 60hz Y 220 240 V 50 60 Hz Feature Content 6800 Feature Package Mar...

Page 10: ...10 16022808 Rev 0 2003 Maytag Appliances Company General Information...

Page 11: ...2003 Maytag Appliances Company 16022808 Rev 0 11 General Information 5...

Page 12: ...board motor control board and motor Perform Motor and Motor Control Test Washer does not tumble during most fills or during presoak Washer with heat option does not tumble while heating Check belt Wi...

Page 13: ...tem perature of the water in the tub This m ay appear to be significantly warm er cooler than expected Check that both faucets are on fully Make sure the tem perature selection is correct This washer...

Page 14: ...to Start Press LED to Cancel Quick Spin Test Press Hand Wash Press Off exits Service Mode Hold Quick Spin Step holds predefined RPM Press Hand Wash during test Press Hand Wash cancels hold resumes ne...

Page 15: ...codes were logged during the test 8 Unlock the lid when the RPM is zero If a diagnostic code is logged during the test the right most dot will turn on and stay on until quick service cycle test has en...

Page 16: ...e in Service Mode press the following key to check respective function Indicates Pressure Switch not satisfied for that water level Indicates Pressure Switch satisfied for that water level The appropr...

Page 17: ...level before a spin Displays nd Go to Will Not Drain Troubleshooting Section 2 The lid fails to unlock Lid failed to unlock after multiple attempts Displays LO Go to Will Not Unlock Troubleshooting S...

Page 18: ...due to tumble not functioning Load bound up LED Will display oL The washer is unable to complete its cycle The paddles cannot move To continue separate and redistribute the load then press start pause...

Page 19: ...Transmission slightly the oil should move slowly If the Transmission is nearly full or if the fluid is very thin and moves quickly the Transmission has water in it Replace the Transmission O Ring Spin...

Page 20: ...enses if the lid is locked 0 12 VDC Digital Input to Micro processor and safety circuitry Closed when lid is locked Lid Closed Switch This switch senses if the lid is closed 0 12 VDC Digital Input to...

Page 21: ...board motor control board and motor Perform Motor and Motor Control Test Washer does not tumble during most fills or during presoak Washer with heat option does not tumble while heating Check belt Wi...

Page 22: ...h water fill completion Go to No Fill test Check for 120 VAC at the pump when a spin cycle is selected 550 rpm Go to Board output test and perform Pump out test In cold climates check for frozen Drain...

Page 23: ...and features available in Service Mode along with methods of activation and cancellation Accessing Service Tests and Diagnostic Features while in Service Mode User Interface Enter User Interface and f...

Page 24: ...ut Note When the Neptune TL is plugged in the Machine Control Board will check the lid latch mechanism every 20 seconds If found to be locked with no cycle running the Control Board will send a signal...

Page 25: ...een will appear Select OK to continue The test will continue depending on the nature of the failure Display Diagnostic Codes Enter Service Mode to display diagnostic codes Diagnostic codes will be sho...

Page 26: ...ree completed cycles Customer may have tried to repeat wash cycle without opening the lid Go to Lid Lock Test Diag Code Description Trigger Action to be taken 18 Detected lid lock switch open during c...

Page 27: ...ntake hose reversal information through a power down The system reverts to factory defaults for the cold and hot water valves and cancels hose reversal detection if a diagnostic code 28 has been logge...

Page 28: ...ng Look for signs of water or rust on and around the Input Shaft If the O Ring is bad or there are signs of water or rust around the input shaft replace the spinner support tub seal and the outer tub...

Page 29: ...witch This switch senses if the lid is locked 0 12 VDC Digital Input to Micro processor and safety circuitry Closed when lid is locked Lid Closed Switch This switch senses if the lid is closed 0 12 VD...

Page 30: ...rews from back Console Cover 3 Separate Back Panel from Console 4 Press the right side of the console and slightly rotate forward to disengage the two side hooks the back panel may need to be held awa...

Page 31: ...before servicing Disassembly Procedures WARNING 6 Disconnect the remaining harness connectors 7 Remove two T 15 Torx screws attaching Control Board to Console 8 Slide Control Board up and to the left...

Page 32: ...left and right sides The dart molded in the Inner Panel will disengage from the Outer Lid 4 Slide panel down to disengage tabs and release Inner Panel 5 Remove Outer Lid by releasing catch in back cor...

Page 33: ...ard Removal 1 Disconnect power supply to unit 2 Lift Top Cover 3 Unsnap Splash Guard by starting in the lower right corner and working around perimeter until guard is free Bleach Softener Dispenser Re...

Page 34: ...g wall to release catch from Top Cover 6 Pull Housing away from Top Cover Depress Depress Pull Housing Away Lid Lock Reed Switch Removal 1 Disconnect power supply to unit 2 Lift Top Cover 3 Disconnect...

Page 35: ...Inlet Water Valve Removal 1 Disconnect power supply to unit 2 Remove water lines to the back of washer 3 Lift Top Cover 4 Remove wire harness from Water Valve 5 Remove screw attaching Water Valve to T...

Page 36: ...Shield slides off Water Valve NOTE When replacing Water Valve grease terminal according to instructions Grease is provided with kit Detergent Dispenser Water Valve Removal 1 Disconnect power supply t...

Page 37: ...er while lifting up on latches Tumbler Removal 1 Disconnect power supply to unit 2 Lift lid 3 Rotate inner tub until arrow formed in Stainless Steel points to the back of the machine 4 Remove Tumbler...

Page 38: ...ngle Tumbler Side Designation IMPORTANT Right and left Tumbler Assemblies are not the same and should not be reversed Identify the correct Tumbler by looking at the back for an L or R molded into the...

Page 39: ...the triangle Any other configuration such as the two flat sides aligned or the points of the triangle facing each other indicates two left or right side Tumblers Replace one of the Tumblers Identify l...

Page 40: ...is designed to orient Transmission one way NOTE It is recommended the O Ring Seal be replaced if the Transmission is removed When Replac ing Transmission O Ring Seal Apply a small amount of detergent...

Page 41: ...e clips and strain relief s during reassembly Strain Relief Wire Clip Tub Displacement Sensor Removal 1 Disconnect power supply to unit 2 Lift Top Cover 3 Remove Front Panel Caution Do not perform con...

Page 42: ...dures WARNING S t r a i n Relief s 4 Release locking tab and slide sensor to release Slide Press Tab to Release Slide NOTE When installing a new Tub DisplacementSensor apply a small amount of grease p...

Page 43: ...cing Disassembly Procedures WARNING Front Strut Removal 1 Disconnect power supply to unit 2 Lift Top Cover 3 Remove Front Panel 4 Remove Tub Displacement Sensor 5 Raise washer off floor 6 Use a 4 x4 w...

Page 44: ...t a time making sure the nut below the base is tightened for the proper compression of the strut isolator This should be done prior to placing the strut rod into the socket on the tub Drain Pump Press...

Page 45: ...ift Transmission Assembly from washer 9 Remove 6 Spinner mounting bolts Lock Spinner position with a short extension placed into empty hole in Spinner Support Rotate Spinner until extension locks the...

Page 46: ...Assembly from washer 10 Lock Spinner position with Short extension 11 Remove 6 Spinner mounting bolts 12 Lift Spinner From Washer 13 Remove Drain Pump Hose From Outer Tub 14 Unplug Motor Harness from...

Page 47: ...roperly seat Pulley with a 1 16 1 8 gap between the Pulley face and shaft end On reinstallation tighten Pulley Bolt to 96 inch pounds Pulley Bolt Heater Assembly Removal Heater Not included on all mod...

Page 48: ...sition with Short extension 11 Remove 6 Spinner mounting bolts 12 Lift Spinner From Washer 13 Remove Drain Pump Hose From Outer Tub 14 Unplug Motor Harness from Motor 15 Remove Motor Harness Strain Re...

Page 49: ...andle is fully seated on the shaft and turn clockwise 26 Lift out Spinner Support BACK LEFT BACK LEFT NOTE The sleeve from the seal can come out on the Spinner Support Shaft If Spinner Support is rein...

Page 50: ...50 16022808 Rev 0 2003 Maytag Appliances Company A A A A Appendix ppendix ppendix ppendix ppendix A A A A A...

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