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29 

Item 

Description 

Qty 

Part No. 

41 

Mainshaft 
     VWC 100TDC (Standard deck clearance) 
     VWC 175TDC (75mm extra deck clearance) 
     VWC 325TDC (225mm extra deck clearance) 
     VW 
     VWLP, VWCLP 
     VWC Standard deck clearance 

– 50mm spacer 

 






 

4632 
4980 
4942 
4632 
4695 
5184 

42 

Spacer tube extension 

     175TDC (75mm extra deck clearance) 

     325TDC (225mm extra deck clearance) 

 

 

4824 

4822 

43 

Bolts 

– with extra deck clearance only - 3/8" UNC x 1-1/4"  

SP0287 

44 

Spring washers 

– with extra deck clearance only – M10  

SP0457 

46 

Spacer tube 

4570 

47 

Cap screws - M10 x 35  

SP2451 

48 

Spring washers - M10 

     DC and AC  Motors 

    Hydraulic Motors 

13 

SP0466 

SP0466 

49 

Gearbox 

     DC  

     Hydraulic Motors 

     AC Motors 

 

 

SP5025 

SP2902 

SP3374 

50 

Key 

4573 

51 

Retaining washer 

5198 

52 

Cap screw - M10 x 25  

SP0166 

53 

Hex. Hd. Nuts 

     M10 

–Hydraulic Motors 

     M12 

– AC Motor 

 

 

SP0371 

SP2451 

54 

Cap screws 

     DC Motor 

– M6 x 16  

     Hydraulic motor 

– M10 x 25  

 

 

SP0170 

SP0166 

55 

Key 
     DC Motors 
     Hydraulic Motors 

 


 

4577 
4673 

56 

Adapter Plate 
     DC Motors 
     Hydraulic Motors 

 


 

7942 
6942 

57 

Cap screws 
     DC Motors 

– M6x25 

     Hydraulic Motors - M8 x 40  
     AC Motors - M12 x 45  

 



 

SP0175 
SP0151 
SP3206 

58 

Spring Washer  

     M8 - Hydraulic motor 

     M12 

– AC motor 

 

 

SP0467 

SP0475 

59 

Motor 
     Hydraulic 
     24V DC 
     220-400V 50HZ 3kW 
     208V 60HZ 3kW 
     480V 60HZ 3kW 
     440V 60Hz 3kW 

 






 

SP2250 
SP5027 
SP2194 
SP2928 
SP2904 
SP5003 

60 

Coupling - (Hydraulic motor only) 

6943 

61 

Hammer screws 

SP0523 

62 

Serial label 

5478 

63 

Plug 

SP3519 

64 

Flange 

– (DC motor only) 

SP5026 

65 

Cap screw M16 x 30 

SP2459 

Summary of Contents for VWC 4000 Series

Page 1: ...VERTICAL WINDLASSES 4000 SERIES...

Page 2: ...ghts reserved Patents pending Printed in New Zealand P19159 Rev 10 00 14 08 2014 Vetus Maxwell APAC Ltd reserves the right to make engineering changes to all products without notice Illustrations and...

Page 3: ...ON OF CONTROLS 12 2 10 NOTE TO BOAT BUILDER 13 3 0 USING THE WINDLASS 14 3 1 PERSONAL SAFETY WARNINGS 14 3 2 LOWERING THE ANCHOR UNDER POWER 15 3 3 RETRIEVING THE ANCHOR UNDER POWER 15 3 4 LOWERING TH...

Page 4: ...on board Correct fit of the chain to chainwheel is essential for reliable and safe operation of the windlass This can be guaranteed only when calibrated chain to a recognised international standard is...

Page 5: ...tion clutch which can be used for controlling chain speed while free falling anchor the windlasses can also be equipped with an external band brake The types of drives are Electric DC drive 24V Electr...

Page 6: ...s 65kg 143lb AC Drive Chain speed at 200kg load 13m min 44ft min Continuous pull capacity at chainwheel 715kg 1753lb Current at continuous pull rating 400V 6 2A Current at start up 400V DOL 41A Motor...

Page 7: ...68 BP Autrans T0410 Castrol Hyspin AWS 32 68 Chainwheels The chainwheel numbers consist of two parts main part number and suffix for example 3182 001 The main part number refers to the type of chainwh...

Page 8: ...et it could cause damage to the pocket in a heavy seaway Ensure a minimum of 800mm 32 clearance between the end of spurling pipe and the chain piled up in the chain locker Picture 2 3 This will assist...

Page 9: ...ed to level this area if initial flatness is inadequate Mounting area for the chain stopper should be prepared at the same time The chain stopper has to be installed at an appropriate height to ensure...

Page 10: ...aft drive key flanges screw threads dowels and other surfaces that are likely to seize after being in contact for a prolonged period of time Also ensure anti corrosive coating is liberally applied to...

Page 11: ...utch cone 9 making sure it sits nicely on the retaining clips Picture 2 8 Apply lithium based marine grease generously to the conical surface of the clutch cone to assist with free falling the anchor...

Page 12: ...se short movement of the chain in opposite direction The Variable Frequency Drives VFD offer accurate control of current during start up period while keeping high motor torque They also offer various...

Page 13: ...l M2 on the starter solenoid box When powered the windlass should rotate clockwise Terminal A2 should be connected to terminal M1 on the starter solenoid box When powered the windlass should rotate an...

Page 14: ...an isolator switch for them must be installed in the wheelhouse to prevent operating the windlass by someone accidentally stepping on the footswitch Hand held pendant controller is often the most conv...

Page 15: ...ces which can affect the quality of the finish Please ensure that upon completion of installation the windlass is treated with suitable corrosion protective coating CRC 3097 Long Life and wrapped in p...

Page 16: ...keep fingers away from the chain Use clutch nut lever underneath and guarded by the chainpipe Always motor up to the anchor position before retrieving it from the bottom Do not use the windlass to pul...

Page 17: ...d tensioner are engaged Turn off the isolator switch for the controls It is regarded as sound practice to motor over the anchor position and so reduce chain tension This will also help the anchor to b...

Page 18: ...rning the clutch nut in anticlockwise direction Insert the clutch nut lever the end with spigot into the emergency crank collar 15 and engage the spigot with one of the dogs in the chainwheel in the f...

Page 19: ...around it Do not engage more turns on the drum than are necessary to accomplish the task Whilst docking wind and tide can impose sudden and excessive line tension It is recommended to allow slipping t...

Page 20: ...of CRC3097 Long Life will assist in maintaining the bright chrome finish Apply anti seize compound on screw threads and keyways Re assemble in the reversed order Split gearbox from the spacer tube Cl...

Page 21: ...S Greases Lithium complex base NLG1 consistency No 2 CASTROL LMX DUCKHAMS Keenol FINA CERAN WR 2 SHELL Retinex LX MOBIL Mobilgrease HP Gearbox Oils ISO 3448 VG 320 CASTROL Alpha MAX 320 SHELL Tivela O...

Page 22: ...aining washer 1 SP0466 Spring washer 1 SP0166 Cap Screw 1 7068 Washer 1 2310 Spring 1 These items are not required with band brake versions If any other spare part is required please refer to Appendix...

Page 23: ...ltage Faulty thermistor relay To confirm check resistance between terminals 21 and 22 If it is above 500 ohms contact Maxwell No power supply to the windlass Check power supply lines Check main isolat...

Page 24: ...isc springs 10 not fitted Fit disc springs as described in 2 4 Pawl 28 engaged Disengage pawl Chain jumps slips on the chainwheel The chainwheel not selected correctly Contact Maxwell with correct ide...

Page 25: ...23 APPENDIX A Dimensional Drawings...

Page 26: ...24...

Page 27: ...25...

Page 28: ...26 APPENDIX B Spare Parts Topworks...

Page 29: ...18 Keys VWC VW VWCLP VWLP VWC with 50mm extension only 2 1 3 3150 3207 3150 19 Pin Non band brake version only 1 SP0544 20 Plug 1 SP0875 21 Bearing 1 SP0657 22 Deckplate VWC VWCLP Stainless Steel VW...

Page 30: ...28 Spare Parts Bottomworks...

Page 31: ...tors AC Motors 1 1 1 SP5025 SP2902 SP3374 50 Key 1 4573 51 Retaining washer 1 5198 52 Cap screw M10 x 25 1 SP0166 53 Hex Hd Nuts M10 Hydraulic Motors M12 AC Motor 1 1 SP0371 SP2451 54 Cap screws DC Mo...

Page 32: ...30 Spare Parts Band Brake P101967 Band brake Assembly...

Page 33: ...31 APPENDIX C Installation Schematics...

Page 34: ...32...

Page 35: ...33...

Page 36: ...34...

Page 37: ...original purchaser of the products only The benefits of the Warranty are not transferable to subsequent purchasers 6 Maxwell shall not be responsible for shipping charges or installation labour associ...

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