background image

34

Primary

MAX MC-200

Motor Controller

Secondary

MAX MC-200

Motor Controller

Primary

MAX MC-200

Motor Controller

Secondary

MAX MC-200

Motor Controller

Open

Terminal

Close
Terminal

Key Switch

Gnd

Gnd

An Optional 

External Open/Close Key Switch

 can be connected that allows 

dual gate operators

 to be 

electronically moved

 

open or closed at the same time by wiring both operators to the external key switch.

Connect (3) three wires from each 

MAX MC-200 Motor Controllers

 to an 

External Open/Close Key Switch

 depending on your 

specific installation, see below.

matrix 1

external Open/Close key switch - optional

3 Wires to Key Switch

3 Wires to Key Switch

MAX External

Open/Close

Key Switch In a

Secure Place

Primary

Secondary

Primary Open 

RIGHT

OPEN RIGHT

OPEN LEFT

INSIDE Property

PRIMARY

SECONDARY

OUTSIDE Property

Primary Open 

LEFT

PRIMARY

SECONDARY

OPEN RIGHT

OPEN LEFT

INSIDE Property

OUTSIDE Property

Jog L

T

Jog RT

GND

Edge 1

Edge 2

Photo

Cell

Jog L

T

Jog RT

GND

Edge 1

Edge 2

Photo

Cell

Open

Terminal

Close
Terminal

Key Switch

Jog L

T

Jog RT

GND

Edge 1

Edge 2

Photo

Cell

Jog L

T

Jog RT

GND

Edge 1

Edge 2

Photo

Cell

MAX External Open/Close

Key Switch

22 AWG Min. 

3-conductor twisted 

pair, shielded cable

IMPORTANT:

The External Open/Close Key Switch 

WILL

 override 

GATE DISABLE

 switch/timer device when turned 

ON

 but the 

GATE TAMPER

 relay 

WILL

 be activated.

OPEN

CLOSE

Ph

oto

Cell

Ed

ge

UL 

Ent

rap

1

2

Limit

 S

W

ON-

LIN

E

MA

TR

IX

JO

G

LEF

T

JO

G

RIGHT

Jo

g LT

Jo

g RT

GN

D

Ed

ge

 1

Ed

ge

 2

Ph

oto

Cell

ER

D

Mo

tor

Ove

rLo

ad

PO

WER

MC

-200

Mo

tor

 Co

ntro

lle

r

16

15

14

13

12

3

4

5

MA

X

LED

 O

N

Ed

ge

Se

nsi

tivity

ER

D

Pho

toCe

ll

Edg

e

UL E

ntra

p

1

2

Lim

it S

W

ON

-LIN

E

MA

TRI

X

JO

G

LE

FT

JOG

RIGHT

Jo

g LT
Jo

g RT

GND

Edge 

1

Edge 

2

Phot

o

Cel

l

ERD

Mo

tor

Ov

erL

oad

POW

ER

MC

-200

Motor

 Co

ntr

oll

er

16

15

14

13

12

3

4

5

MA

X

LE

D O

N

Edg

e

Sens

itiv

ity

ER

D

Primar

y

MAX MC-200

Motor Controller

Secondar

y

MAX MC-200
Motor Controller

MOT

OR

Power

 In

AL

AR

M

BA

TT

ER

Y

PA

CK

LIM

IT

SW

ITCH

MO

TO

R

INPU

TS

PWR 12V

 

-

GND

 

-

-

-

PWR 24V -  

GND -  

RS-485 (-) -  

RS-485 (+) -  

MAT

RI

1

Edge 1

Mo

nit

or

ed

Rev

ersing

Edge

Mo

nit

or

ed

Phot

o

Cel

l

OR

GND

Jog RT

Jog L

T

Ent

rap

me

nt 

Pr

ot

ectio

n

Inp

uts

MU

ST

 ju

mpe

r

un

us

ed

 in

pu

ts

En

trap

me

nt

 Pr

ot

ec

tio

n

Sens

or

 Gu

idel

ine

s

1

-

-

-

CA

UTION

:

 Se

e i

nst

allat

ion

 in

str

uct

ions.

ATTE

NTI

ON

:

 Vo

ir la

 no

tice

 d’

inst

all

ati

on

.

 Edge 2

Photo Cell

MC

-20

PW

12

V

 

MUST

 be

 use

d

ONL

Y powe

r e

nt

ra

pme

nt

 pr

ot

ec

tion

 

se

ns

or

s w

ith 

MC

-20

0 PWR

 12V

Inpu

ts 

    &    

 MU

ST be

 “L

EAR

NED

” 

to MON

ITOR

 se

ns

or

s.

To

 LE

ARN in

put

s    

 &

    

 :

1.

 

MO

NIT

OR

ED

 Se

nso

rs 

MU

ST

 be

  w

ire

d t

o i

np

uts 

BEF

OR

E

 th

ey 

ca

n b

  l

ea

rne

d. 

An

y un

use

d i

np

uts

 

MU

ST

 be

 

  j

um

pe

red.

2.

 Re

ve

rsi

ng

 Ed

ge

 an

d/o

r P

ho

to 

Ce

ll ca

  b

e w

ire

d t

o e

ith

er 

inp

ut 

2 o

r 3.

3.

 Pr

es

s a

nd

 

HO

LD

 th

OP

EN

 &

 S

TOP

 

  b

utt

on

s a

t th

e sa

me

 tim

e o

Ma

trix 1

 

  u

nti

l b

eep

 is

 he

ard, 

lear

n m

ode

 beg

ins.

 

Lea

rn 

mo

de

 la

sts f

or 

5 m

in. 

indi

ca

ted

 

  b

y b

ee

pin

g.

4.

 LED

WIL

L

 be

 

ON

 fo

r ea

ch

 det

ect

ed 

  se

nso

r o

n M

C-

20

0. LE

Ds 

WI

LL

 be 

ON

 

  f

or 

BO

TH

 M

C-

20

0s 

wh

en

 dua

  o

perato

rs 

are

 use

d.

5.

 Pr

es

ST

OP

 bu

tto

n a

ga

in 

wi

thi

n 5 

mi

n. 

  t

o l

ea

rn se

nso

rs a

nd

 en

d l

earn

 m

od

e, 

  b

eep

ing

 sto

ps

.

  I

np

uts

 are

 now

 

MO

NI

TO

RE

D

.

2

3

2

3

2

3

 

A s

en

sor

 

MU

ST

 be

 w

ired

 to

 

ED

GE 

1

 or

 

  o

pe

rat

or 

W

ILL

 N

OT

 fu

nct

ion

 

Wir

NO

RMA

LLY

 C

LOSED

 

(N

.C

.)

 

 MON

ITO

RED

 se

nso

rs 

ON

LY

, to 

ea

ch

 

  o

per

ato

r’s 

MC-

20

0

 w

he

n d

ua

l o

pe

rat

ors

 

  a

re 

use

d.

 

Re

ve

rsi

ng

 Ed

ge

 and

/or

 Ph

oto

 C

ell

 ca

  b

e wir

ed

 to

 

AN

Y

 of

 th

e 3

 

Inp

uts

.

 MC-

20

PWR

 12

V

 

MU

ST

 be 

use

d to 

  p

ow

er 

MON

ITO

RED

 

se

nsor

s.

 U

NU

SED

 in

pu

ts 

MU

ST

 re

main

  J

UM

PER

ED

 or 

fau

lt w

ill 

occ

ur.

GND

1

2

3

OPEN

ST

OP

CLO

SE

MO

TO

MOT

IO

N

MC-200 Swing

MOT

OR

Power

 In

AL

AR

M

BA

TT

ERY

PA

CK

LIM

IT

SW

ITCH

MO

TO

R

INP

UT

S

PWR 12V

 

-

GND

 

-

-

-

PWR 24V -  

GND -  

RS-485 (-) -  

RS-485 (+) -  

MA

TR

IX 

1

Edge 1

Mo

nito

red

Reversi

ng

Edge

Mo

nito

red

Phot

o

Cel

l

OR

GND

Jog RT

Jog L

T

En

trap

me

nt 

Prot

ectio

n

Inp

uts

MUST 

jum

per

unus

ed

 inp

uts

En

trap

me

nt P

rot

ec

tion

Sen

sor

 Gu

idel

ine

s

1

-

-

-

CAUTI

ON

:

 Se

e in

sta

llatio

n in

stru

ctio

ns.

ATTE

NTI

ON

:

 Vo

ir la

 no

tice 

d’in

sta

llatio

n.

 Edge 2

Photo Cell

MC

-20

PW

R 1

2V

 

MU

ST

 be

 use

d

ON

LY

 powe

r ent

rap

me

nt

 pro

tec

tion 

sensor

s with 

MC

-20

0 PW

R 1

2V

Inpu

ts     &    

 MU

ST be

 “L

EA

RN

ED

” 

to MON

ITOR 

sens

ors

.

To LE

AR

N in

puts

     &

    

 :

1.

 

MO

NIT

OR

ED

 S

enso

rs 

MU

ST

 be

  w

ire

d to

 inp

uts 

BE

FO

RE

 they 

ca

n b

  le

arn

ed. A

ny 

unu

se

d in

puts 

MU

ST

 be 

  ju

mp

ere

d.

2.

 Reve

rsi

ng

 Ed

ge a

nd/o

r P

hoto

 Ce

ll ca

  b

e w

ire

d to 

eith

er in

put 

2 o

r 3.

3.

 Pre

ss 

and

 

HO

LD

 the

 

OP

EN

 & ST

OP

 

  b

utton

s at

 the

 sa

me ti

me

 on

 

Ma

trix

 1

 

  u

ntil b

eep

 is 

he

ard

, le

arn

 m

ode

 be

gin

s.

 

Lea

rn mo

de la

sts fo

r 5 m

in. 

ind

ica

ted

 

  b

y b

eep

ing

.

4.

 LE

Ds 

WI

LL

 be 

ON

 for 

each

 de

tect

ed 

 se

nso

r on MC

-20

0. L

ED

WI

LL

 be

 

ON

 

  fo

BO

TH

 M

C-2

00

s w

hen

 du

al 

  o

pera

tors

 are

 use

d.

5.

 Pre

ss 

ST

OP

 bu

tton

 ag

ain

 with

in 5

 m

in. 

  to

 lea

rn se

nsors a

nd e

nd l

ea

rn m

ode

  b

eep

ing st

ops.

  In

pu

ts are

 no

MO

NIT

OR

ED

.

2

3

2

3

2

3

 

A se

nso

MU

ST

 be

 w

ired

 to

 

ED

GE 

1

 or 

  o

pera

tor 

W

ILL 

NOT

 fun

ctio

n. 

 

Wi

re 

NO

RM

AL

LY

 CLOSED

 

(N.C

.)

 

  M

ON

ITO

RED

 se

nso

rs 

ON

LY

, to

 ea

ch 

  o

pera

tor’s 

MC

-20

0

 w

hen

 du

al o

pera

tors

 

  a

re u

se

d.

 

Reve

rsin

g Ed

ge a

nd/o

r Ph

oto

 C

ell ca

  b

e w

ired

 to 

AN

Y

 of t

he 3

 

Inp

uts.

 M

C-2

00 

PWR

 12

V

 

MU

ST

 be

 use

d to

 

  p

ow

er 

MON

ITO

RED

 

se

nso

rs.

 UN

USED

 inp

uts 

MU

ST

 rema

in

  J

UM

PER

ED

 or fa

ult w

ill occ

ur.

G

ND

1

2 3

OPEN

STOP

CLO

SE

MO

TO

R M

OTI

ON

MC-200 Swing

Summary of Contents for Max Megatron 1400

Page 1: ...rushless DC Swing Gate Operators Made in USA CONFORMS TO UL STD 325 UL CLASS I II III IV CERTIFIED TO CAN CSA STD C22 2 NO 247 Bi Parting Gates ONLY Single or Bi Parting Gates Single or Bi Parting Gat...

Page 2: ......

Page 3: ...Overview Primary Gate Open Left Open Right Close Timer Selectable Gate Speed Control Battery Back Up Mode Anti Tailgate Single Pass Anti Tailgate Radio Receiver Radio Safety Pause Gate in Motion Alarm...

Page 4: ...1600lbs 12 ft gate per operator 90 Opening Time MAX Megatron 1400 1400HP 2200 16 selectable speeds from approximately 11 5 sec to 20 sec depending on the weight and length of the gate MAX Megatron FAS...

Page 5: ...rsonnel SECURITY AUTHORIZED PERSONNEL ONLY ul 325 model classifications A Inherent entrapment protection system B1 Provision for connection of a non contact sensor photoelectric sensor or the equivale...

Page 6: ...art of the gate and where the user is prevented from reaching over under around or through the gate to operate the controls Outdoor or easily accessible controls shall have a security feature to preve...

Page 7: ...t the gate operator from accidentally closing on vehicles in the gate s closing path and entrapment M ovin g Gate Can Cause Serious In ju ry or Death KE EP CL EA R Ga te may mov e at an y tim e withou...

Page 8: ...mper NO COM GND T amper IN OFF OFF ON EXIT P ARTIAL OPEN OBD PORT BLACK BOX MOTOR MOTION CENTER REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH CLAMP SLIPPING MIN MAX 12VDC GND 24VDC GND MAX MIN OF...

Page 9: ...ION CENT ER REVE RSE SENS ITIVIT Y MOTO R OVER LOAD NO LIMIT SWIT CH CLAM P SLIPP ING MIN MAX 12VD C GND 24VD C GND MAX MIN OFF SAFET Y LEAVE OPEN LEAVE CLOS ED MADE in USA OPEN 1 TIME 2Sec 1 5Se c C...

Page 10: ...should be installed at the gate bracket height across the ENTIRE gate to keep the gate pickets from bending YES YES NO NO Gate Bracket Support Bar Too High Not Long Enough Support Bar MOTOR Power In...

Page 11: ...D MAX MIN OFF SAFETY LEAVE OPEN LEAVE CLOSED MADE in USA OPEN 1 TIME 2Sec 1 5Sec COM NC BATTERY IN USE POWER GATE STATUS MOTOR ON LINE LIMIT SWITCH ON LINE GND PRIMARY GATE GND SEC GATE UL ENTRAP PHOT...

Page 12: ...com Made in USA BATTERY PACK TO MOTOR CONTROLLER PhotoCell Edge UL Entrap 1 2 Limit SW ON LINE MATRIX JOG LEFT JOG RIGHT Jog LT Jog RT GND Edge 1 Edge 2 Photo Cell ERD Motor OverLoad POWER MC 200 Moto...

Page 13: ...tely install a Remote MAX Megatron Toroid box Install the MAX Magic Box near the 115 VAC or 230 VAC input AC power source up to 1000 ft away from gate operator NOTE A MAX Magic Box kit is required for...

Page 14: ...IMIT 2 4 V GND UL ALARM 12V ALARM RET RESET GND GA TE T AMPER MAG LOCK OPEN RIGHT OPEN LEFT MAGLOCK DELA Y PRIMARY GA TE SAFETY CENTER EXIT OPEN MAX GA TE SPEED STOP CLOSE ANTI T AILGA TE CLOSE TIMER...

Page 15: ...onitored Normally Closed Type IMPORTANT Sensing edges MUST be Monitored 10K Normally Closed Type and a GEM 104 module MUST be installed Closed Gate Max 10K Mini Sensing Edge N C Hinge Area End of Gate...

Page 16: ...ired in series MOTOR ON LINE LIMIT SWITCH ON LINE 24V GND UL ALARM 12V ALARM RET RESET GND GATE TAMPER MAG LOCK OPEN RIGHT OPEN LEFT MAGLOCK DELAY PRIMARY GATE SAFETY CENTER EXIT OPEN MAX GATE SPEED S...

Page 17: ...FETY CENT ER EXIT OP EN MAX GA TE SP EED STOP CLOS E AN TI TAILGA TE CLOS E TIMER PO SITION RE CO RD ER ID PLUG AUTOMATIC OPEN CLOSE CONTROLS BATTER Y BA CK UP MOD E MATRIX 1 PH OT OC ELL ED GE 1 ED...

Page 18: ...Battery Button Press to show amount of battery power available when using battery power ONLY Battery voltage LEDs will light respectively Battery IN Error LED Lights when there is a battery connectio...

Page 19: ...t End of Gate Options GND C P h o to C e ll E d g e U L E n tr a p 1 2 L im it S W O N L IN E M A T R IX J O G L E F T J O G R I G H T J o g L T J o g R T G N D E d g e 1 E d g e 2 P h o to C e ll E R...

Page 20: ...AD RDR GND FIRE DEPT GND MAX OPEN GND RADIO SIG RADIO GND OPEN STOP CLOSE COM GATE DISABLE E TIMER CENTER MAX MIN OFF SAFETY POSITION CORDER OPEN STOP CLOSE MOTOR MOTION Inputs MUST be LEARNED to MONI...

Page 21: ...rotec tio n co ntre les ris qu es d ince nd ie utilise r un fusible de m m es type et ca ract ristiq ue s no minales AC IN Power LED M A X M e g a t r o n T o r o i d B o x disconnect power before ser...

Page 22: ...Polarity Matters Remove the Remote Toroid 15 Amp connector from the BC 7 battery module POWER SOLAR IN port Plug the Magic Box POWER SOLAR IN connector into the POWER SOLAR IN port NOTE A MAX Magic Bo...

Page 23: ...e BATTERY IN POWER SOLAR IN POWER IN Battery Pack TO MOTOR CONTROLLER w w w M a x U S c o m BATTERY IN POWER SOLAR IN Refer to Solar application guide Max Solar Power Kit Sold separately Connect to PO...

Page 24: ...ge Re pla ce Ba tte ry TE ST Ba tte ry Ba tte ry IN Err or MAX BC 7 Ba tte ry Mo du le B A T T E R Y IN P O W E R S O L A R IN P O W E R IN B a tt e ry P a c k T O M O T O R C O N T R O L L E R w w w...

Page 25: ...t 2 or 3 3 Press an d HOLD the OPEN STO P bu tto ns at the sa me tim e on Matrix 1 un til be ep is he ard learn mod e be gins Le arn mod e lasts for 5 min indica ted by be ep ing 4 LE Ds WILL be ON f...

Page 26: ...le attempts to tailgate The second vehicle must then back off the safety loop for the gate to continue closing A new radio signal will open the gate When turned ON a moving gate will pause if a radio...

Page 27: ...Dual Gates See page 34 See page 28 Emergency OPEN Overrides gate disable switch MAX OPEN Overrides gate disable switch 4 Wire Radio 3 Wire Radio Emergency Security Devices Normal Opening Devices Norm...

Page 28: ...rements for each successive click up to 60 sec MAX NOTE 1 2 sec MIN position is recommended for High Traffic areas gate close timer MOTOR ON LINE LIMIT SWITCH ON LINE 24V GND UL ALARM 12V ALARM RET RE...

Page 29: ...L GND STRIKE GND KEYPAD RDR GND FIRE DEPT GND MAX OPEN GND RADIO SIG RADIO GND OPEN STOP CLOSE COM GATE DISABLE MOTOR ON LINE LIMIT SWITCH ON LINE SAFETY ANTI TAILGATE OFF ON AUTHORIZED Vehicle UNAUTH...

Page 30: ...BATTERY IN USE POWER GATE STATUS GND PRIMARY GATE GND SEC GATE UL ENTRAP PHOTOCELL GND STRIKE GND KEYPAD RDR GND FIRE DEPT GND MAX OPEN GND RADIO SIG RADIO GND OPEN STOP CLOSE COM GATE DISABLE ID PLU...

Page 31: ...when there is an error with the corresponding loop detector NOTE Reno H2 detector always blinks steadily during normal operation MOTOR ON LINE LIMIT SWITCH ON LINE 24V GND UL ALARM 12V ALARM RET RESE...

Page 32: ...MOTION CENTER REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH CLAMP SLIPPING MIN MAX 12VDC GND 24VDC GND MAX MIN OFF SAFETY LEAVE OPEN LEAVE CLOSED MADE in USA OPEN 1 TIME 2Sec 1 5Sec COM NC BATTER...

Page 33: ...FF OFF ON EXIT PARTIAL OPEN OBD PORT BLACK BOX MOTOR MOTION CENTER REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMIT SWITCH CLAMP SLIPPING MAX 12VDC GND 24VDC GND MIN OFF SAFETY LEAVE OPEN LEAVE CLOSED MADE...

Page 34: ...TATUS GATE OPEN GATE CLOSED OPEN STOP STOP CLOSE Com Power GND GND N O Com MOTOR ON LINE LIMIT SWITCH ON LINE 24V GND UL ALARM 12V ALARM RET RESET GND GATE TAMPER MAG LOCK OPEN RIGHT OPEN LEFT MAGLOCK...

Page 35: ...MATRIX 1 PHOTOCELL EDGE 1 EDGE 2 ID PLUG ERROR OPEN COM CLOSE Tamper NO COM GND Tamper IN OFF OFF ON EXIT PARTIAL OPEN OBD PORT BLACK BOX MOTOR MOTION CENTER REVERSE SENSITIVITY MOTOR OVERLOAD NO LIMI...

Page 36: ...ONITO R se ns ors To LE AR N inpu ts 1 MONITO RE D Se ns ors MUS T be wired to inpu ts BE FO RE they ca n be learne d An y un us ed inpu ts MUS T be jumpe red 2 Re ve rsing Ed ge an d or Ph oto Ce ll...

Page 37: ...the button to stop gate This allows gate to be moved back and fourth without leaving the operator to fine tune the open and close gate positions if desired Adjustments open and close limits CLOSED LI...

Page 38: ...eadjustment is necessary After Release Handle Clamp is in the SECURE HORIZONTAL position Pull the arm NO slippage should occur If it does readjust Adjustment Bolt factory set bolt DO NOT adjust adjust...

Page 39: ...tes LED is off B Turn knob counter clockwise to reduce sensitivity during ERD testing as needed LED remains OFF for all but position 1 IMPORTANT When satisfied with ERD adjustment cycle the gate 3 or...

Page 40: ...home owner must call a qualified professional gate operator technician for any repairs and modifications The gate operator is virtually maintenance free to an end user home owner minimal maintenance i...

Page 41: ...NC BATTERY IN USE POWER GATE STATUS MOTOR ON LINE LIMIT SWITCH ON LINE GND PRIMARY GATE GND SEC GATE UL ENTRAP PHOTOCELL GND STRIKE GND KEYPAD RDR GND FIRE DEPT GND MAX OPEN GND RADIO SIG RADIO GND OP...

Page 42: ...nics Box MAX BC 7 Battery Module BATTERY IN POWER SOLAR IN POWER IN Battery Pack TO MOTOR CONTROLLER www Max US com CLOSED LIMIT OPEN LIMIT To SEC GATE input on Matrix 1 Motor MAX Megatron Toroid Box...

Page 43: ...hood and remove it 2 Make sure ALL power is OFF to operator 1 Pull red handle up and move gate 3 maintenance manual gate release Arm WARNING WARNING NEVER grasp the arm to move gate Pinch Point Arm AL...

Page 44: ...econd obstruction occurred CHECK THE GATE AREA FOR ANY PROBLEMS BEFORE pressing the STOP button on the Matrix 1 or the externally mounted Alarm Reset button to shut off the alarm and reset the gate NO...

Page 45: ...HO TOC ELL EDG E 1 EDG E 2 ID PLU G ERR OR OPE N COM CLO SE Tam per NO COM GND Tam per IN OFF OFF ON EXIT PAR TIAL OPE N OBD POR T BLA CK BOX MO TOR MO TIO N CENT ER REVE RSE SENS ITIVI TY MOT OR OVER...

Page 46: ...e without an RMA number Shipping charges to and from the factory service center for warranty repairs are the responsibility of the customer Repair or replacement of any warranty items is made at the s...

Page 47: ...te the relay when a number of security circumstances occur making illegal entry almost impossible when the gate operator is connected to a existing building home alarm system The GATE TAMPER relay wil...

Page 48: ...O PRI_MC Fully Open Posi on Learned Fri 07 11 2014 10 58 53 INFO SEC_MC Fully Open Posi on Learned Fri 07 11 2014 10 57 40 INFO PRI_CIO Communica on Established Fri 07 11 2014 10 57 38 ENTRAP PRI_MC P...

Page 49: ...47...

Page 50: ...48...

Page 51: ...49...

Page 52: ...99 0220 www max us com 4009963 CONFORMS TO UL STD 325 UL CLASS I II III IV CERTIFIED TO CAN CSA STD C22 2 NO 247 Residential Commercial Brushless DC Swing Gate Operators Made in USA 14 0 0 H P 14 0 0...

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