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Max Power

5, Via Philips Str, 20900, Monza (MI), Italy
Tel: +39 (0) 39 2001973 - 936, Fax: +39 (0) 39 2004299

Introduction

The purpose of this document is to set out the terms of warranty cover offered in relation to products purchased by the End User from Max
Power or its approved network of resellers.

1. Definitions

Authorized Repair Number:

 The number given by Max Power on reporting a fault with your thruster

Dealer:

 An authorized Max Power sales centre

End User:

 The boat supplied with supplied equipment and the owner thereof

Installer:

 The authorized centre responsible for the installation of your thruster

Manufacturer:

 supplier of the equipment under warranty

Pleasure Craft:

 Vessels used for owner’s personal use that have no commercial use (i.e Charter boats or work boats)

Resellers:

 Max Power approved distributors and dealers

Serial Number:

 Number in upper right hand corner of Warranty document

Supplier:

 The manufacturer (Max Power)

Warranty:

 The terms and conditions that are covered by the manufacturer

2. Period of Coverage

The equipment manufactured by the Supplier is guaranteed to be free from defective workmanship, components and materials under normal
usage conditions for a period of three (3) years from the date of purchase by the End User. This warranty is transferable to subsequent owners
of this equipment during the period of coverage.

3. Warranty Registration

Register your purchase now at 

www.max-power.com

. (NB. proof of purchase must be kept throughout the warranty period)

4. Warranty Terms

If the material is used for anything other than for pleasure craft, the guarantee is limited to a six-month period.

Year 1:

 All factory testing, diagnosis, repairs and replacements are performed at no charge to the End User; All parts and up to two hours of

labour are covered for repairs and replacements conducted in the field.

Year 2 & 3:

 All factory testing, diagnosis, repairs and replacements are performed at no charge to the End User.

This excludes any damage or faults occurring from normal wear and tear on the following items: engine, oil seals, relay contacts(If warranty is
registered within the 3 month period following installation)

5. Warranty Exclusions

Damage due to modifications or installation contrary to published specifications
Cost of hauling the boat
Damage due to repairs performed by an unauthorized service centre
Damage due to lack of normal maintenance services
Damage due to water
Parts replaced due to normal wear and tear
Repairs performed without knowledge of manufacturer (please contact dealer to receive Repair Authorization Number)
Tampering of equipment by the End User
Cost of travel to and from the job site
Cost of economic loss, including injury to any person, damage to property, loss of income or profit, communication, lodging,
inconvenience
Consequential damage due to failure, including those arising from collision with other vessels or objects

6. Procedural Guidelines

PLEASE VIEW THE TROUBLE SHOOTING LIST ON THE MANUAL OF YOUR PRODUCT TO ASCERTAIN OR SOLVE ORIGIN OF PROBLEM PRIOR TO
CONTACTING THE DEALER/INSTALLER

1. Contact your dealer/installer to report the problem.

If you do not know who this is, contact the nearest Max Power distributor
If you are in foreign waters, please contact the nearest Max Power distributor

2. Ensure you have your serial number and model number to hand (top right hand corner of warranty)
3. Dealer/Installer will come to site to decipher the cause of the fault
4. If the cause of fault is due to a manufacturing problem the dealer will contact Max Power to receive Repair Authorization Number.
5. If the problem is due to an installation error please contact your installer.

IF POSSIBLE: PLEASE TAKE PHOTOGRAPHS OF THE THRUSTER TO SHOW PROBLEM

7. Service Centers

Please go online 

www.max-power.com

 to find the authorized service station of your area.

The warranty as outlined above is only applicable to Max Power manufactured thrusters and optional equipment as used in marine pleasure industry. The supplier holds the exclusive right to test the product and

determine whether it is defective

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Summary of Contents for RETRACT R600 Series

Page 1: ..._ __ __ __ __ __ _ B BU UI IL LT T B BY Y _ __ __ __ __ __ __ __ __ __ __ __ __ __ __ __ _ D DE EL LI IV VE ER RE ED D _ __ __ __ __ __ __ __ __ __ _ A copy of this manual must remain on board for con...

Page 2: ...O THE MOUNTING BASE P7 FINAL ADJUSTING OF THE CLOSING PLATE P8 RAISE LOWER POWER PACK INSTALLATION P8 TRANSMISSION LUBE OIL TANK INSTALLATION P9 HYDRAULIC POWER SYSTEM INSTALLATION P9 ELECTRICAL SYSTE...

Page 3: ...ieved to be correct at the time of printing Each RETRACT installation requires a preliminary study of performance and feasibility This study covers 3 distinct sub systems 1 The RETRACT thruster unit p...

Page 4: ...on the form provided and sent to Max Power by fax no later than one week after the water tests have been completed so that the Max Power standard warranty is correctly validated This form is attached...

Page 5: ...chanical stresses are spread over the hull by the mounting base and the guide blocks Installation which should be executed by welding or bonding to the hulls plating normally reinforces the hull the m...

Page 6: ...points Score the bracket and the mounting points to mark the position in witch it is fitted 1 Raise the thrusters to its highest position and then remove the locking knuckles Fit the locking point ad...

Page 7: ...e aluminium case The nuts should be NYLOCK self locking type The 4 lifting lugs provided by MAX POWER should be put in a small plastic bag along with the hydraulic pipe plugs for storage and future us...

Page 8: ...piping reservoir pump directional valve etc should be installed in compliance with the usual rules of accessibility to enable periodic checks and maintenance MAX POWER recommends the use of ISO GRADE...

Page 9: ...nd dry place The DCV block used must be equipped with a pressure gauge so as to check operating pressure on commissioning and for maintenance The block must be equipped with a pressure relief valve se...

Page 10: ...y a two pole 32 amp circuit breaker not supplied by Max Power which should normally be located on the main electrical panel CONTROL SYSTEM PLC NON MAX POWER SUPLLY If the max power control box is not...

Page 11: ...top plate has been replaced if it was removed during installation and that all the lower flange bolts have been tightened Torque for all these bolts is 5 kg m Filling the hydraulic circuit MAX POWER...

Page 12: ...l remains stable Warning All hydraulic systems develop very high pressures Failure of piping connections etc that have been improperly installed will most likely happen on start up Stay clear of these...

Page 13: ...nit has 24 vdc powers to the motor Check that the pump operates in down position before the thruster starts PROBABLE CAUSE 2 position switches out of adjustment REMEDY Readjust the position switches b...

Page 14: ...ls 4 Remove the propellers and check oil seals replace if necessary 5 Inspect and repair the hull closing plate gasket for deterioration or missing pieces Check and tighten if necessary the plate fixa...

Page 15: ...MAX POWER PROJECT MANAGER S TEST RESULTS FORM To be filled out and Faxed to MAX POWER 15 INSTALLATION MANUAL RETRACT R 600...

Page 16: ...ions concerning the installation YES NO 1 Is the RETRACT mounted parallel with the bottom of the hull 2 Is there enough room for general maintenance of the RETRACT and its auxiliary equipment 3 Does t...

Page 17: ...nning either direction 1 Record the voltage at the remote control box Volts 2 Record the hydraulic pressure slow speed Bars 3 Record the hydraulic pressure full speed Bars 4 Record the hydraulic flow...

Page 18: ...y 46 csst UNIT SPECIFICATIONS Maximum Power 75kw Total weight unit 300kg Propellor diameter 600mm Propellor thrust 1000kg HYDRAULIC RAM SPECIFICATIONS Maximum Pressure 70 bar Maximum flow 3 lpm ELECTR...

Page 19: ...th of one full turbine diameter should be respected and the thrusters should be as far forward or aft as possible The Thruster should be paralell with the botom of the hull WL WL 140 Hull Opening 765...

Page 20: ...MAX POWER 600 20 0 FLANGE MAX POWER Retract R600 Construction point Y G T 09 02 01 A Ver Des Date 1 By Construction point Construction point 20 INSTALLATION MANUAL RETRACT R 600...

Page 21: ...ersion depth of one full turbine diameter should be respected and the thrusters should be as far forward or aft as possible WL The Retract must be paralell with the botom of the hull Hull Opening 140...

Page 22: ...MAX POWER Allow For Flexible seal Mating surfaces must be flat O Ring seal only Closing plate made from alloy 22 INSTALLATION MANUAL RETRACT R 600...

Page 23: ...of travel stop DATE DATE POWER PART NO REVISION 3RD ANGLE PROJECTION Locking sequence 6 7 4 5 1 2 3 Hull parts Thruster parts in box Thruster parts in the yacht Mouvment Mechanical end of travel stop...

Page 24: ...point positioning blocks are in place 1 Score the position so as to be able to re fit it in exactly the correct place 2 Take the finished and formed hull plate and place four piles of beading compound...

Page 25: ...he reinforced hull plates to be manufactured by the shipyard and 2 The adjustable thrust pads are supplied by max power but will need adjustment to suit the thrust pads The thrust pads must be at exac...

Page 26: ...MAX POWER DATE DRAWN CHECK DATE DATE RELEASE MATERIAL REF TITLE REVISION R600 Up Down unit diagram Max Power 03 05 01 POWER 70 bar max 26 INSTALLATION MANUAL RETRACT R 600...

Page 27: ...ve to the retract HP thermo plastic hose 1 DBR Supply from hydraulic directional valve to the retract HP thermo plastic hose 1 RD Motor drain from retract directly to oil tank LP hose minimum LV Synth...

Page 28: ...er This excludes any damage or faults occurring from normal wear and tear on the following items engine oil seals relay contacts If warranty is registered within the 3 month period following installat...

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