Mastervolt Mass Sine Ultra 24/4000 User And Installation Manual Download Page 12

EN / Mass Sine Ultra 

12 

 

 

 

4.3.2 

DC wiring 

Keep in mind that high current will pass through the DC 
wiring. Keep the cable length as short as possible, this will 
keep the system efficiency as high as possible. The table 
shows recommended DC wire size: 
 

Model 

Minimum cross section: 

24/4000 

70 mm² 

2/0 AWG 

 
Use M8 cable lugs terminals on the ends of the wires. These 
lugs should be crimped with a proper crimping tool. Use the 
following wire colours for DC wiring (refer to local rules): 
 

Wire 
colour 

Meaning 

Must be connected to:  

Red 

Positive  

+ (POS) 

Black  

Negative 

– (NEG) 

 
Position the positive and negative cables next to each other 
to limit the electromagnetic field around the cables. The 
negative cable should be connected directly to the negative 
post of the battery bank or the ground side of a current shunt. 
Do not use the chassis frame or hull of the ship as the 
negative conductor. Tighten the Mass Sine  Ultra 
connections securely (15 - 20 Nm / 130 - 175 In-Lbs.). The 
positive battery cable must be fused and connected to the 
positive post of the battery bank. Fuse rating depends on the 
applied cable cross section. The fuse with fuse holder is 
available from your local Mastervolt distributor or Customer 
Service Representative. 
 

4.3.3 

AC safety grounding 

 

WARNING 

The ground wire offers protection only if the 
cabinet of the Mass Sine Ultra is connected to the 
safety ground.  

 
The ground stud is positioned at the left foot of the cabinet, 
see the overview on page 2, position 7. Connect the earth 
terminal (PE / GND) to the hull or the chassis with a minimum 
10 mm². 

 

CAUTION! 

For safe installation it is necessary to:  

 

 

connect the neutral conductor (N) of the AC output 

to the earth (PE / GND);  

 

insert a Residual Current Device (earth leakage 

switch) of 30 mA in the AC output of the Mass Sine 

Ultra.  

 

Refer to local regulations on these issues! 

 

4.4 

Things you need 

Make sure you have all the parts you need to install the Mass 
Sine Ultra: 
 

  Mass Sine Ultra (included); 

  AC wiring. Double insulated three wire cable with wire 

colours according to the locally applicable standards. 
The applicable length and wire diameter depend on the 
electrical installation. See section 4.3.1; 

  DC-wiring to connect the DC connections of the Mass 

Sine Ultra to the DC-distribution. See section 4.3.2; 

  DC-fuse holder with a DC-fuse, to be integrated in the 

positive DC-cable. For specifications see section 4.3.2; 

  Screws / bolts (Ø 6 mm) (with plugs) to mount the cabinet 

to a surface. Use mounting materials which are suitable 
to carry the weight of the Mass Sine Ultra; 

  Batteries. Refer to chapter 8 for specifications;  

  Appropriate and reliable cable terminals, cable lugs, 

battery terminals and cord end terminals. 

 
We recommend as a minimum tool kit: 

  Socket wrench 13 mm to fix the DC-input (battery) 

cables; 

  Flat blade screw driver 1.0 x 4.0 mm to fix the screw 

terminals; 

  Tools to fix the screws / bolts (Ø 6 mm) (with plugs) to 

mount the cabinets to a surface; 

  Philips screw driver to open the connection area of the 

Mass Sine Ultra. 

 

4.5 

Removal of the front lid 

 

 

Figure 4-5.1: Removal of the front lid 

 
Steps: 

Loosen the two screws that secure the front cover plate; 

Lift the front cover plate from the cabinet. See figure  
4-5.2. 

 
 
 
 
 

Summary of Contents for Mass Sine Ultra 24/4000

Page 1: ...w mastervolt com products inverters sine wave DE Siehe www mastervolt com products inverters sine wave FR Voir www mastervolt com products inverters sine wave ES Vea www mastervolt com products invert...

Page 2: ...W MASS SINE ULTRA Figure 0 1 Overview of the Mass Sine Ultra 1 Display with front switch 6 Fan 3x 2 Battery negative 7 Ground stud 3 Battery positive 8 Sync connector 2x 4 AC output 9 MasterBus connec...

Page 3: ...9 3 6 Daily use MasterBus monitoring 10 4 INSTALLATION 11 4 1 Unpacking 11 4 2 Environment 11 4 3 Wiring 11 4 4 Things you need 12 4 5 Removal of the front lid 12 4 6 Mounting the cabinet to a surface...

Page 4: ...guration via dip switches 20 6 2 MasterBus configuration 21 7 COMMISSIONING DECOMMISSIONING 23 7 1 Commissioning 23 7 2 Decommissioning 23 7 3 Trouble shooting 23 8 TECHNICAL DATA 25 8 1 Specification...

Page 5: ...t warranty of the Mass Sine Ultra during two years after purchase on the condition that all instructions and warnings given in this manual are taken into account during installation and operation Amon...

Page 6: ...s not hold itself liable for any damage resulting from the above 2 3 Organizational measures The user must always have access to the user s manual be familiar with the contents of this manual This app...

Page 7: ...ra parts and or to commit to undertake such testing as a part of the manufacturing process In addition the manufacturer must agree to indemnify and not hold Mastervolt responsible for any claims arisi...

Page 8: ...rs at the front side of the housing If the Mass Sine Ultra is activated and as long as none of the red indicators are illuminated no failure is detected and the unit is operating normally 3 3 1 AC Out...

Page 9: ...ver and under voltage See specifications The Mass Sine Ultra switches off if the DC input voltage is out of range 3 4 4 Dynamic DC input window Figure 3 4 Dynamic DC input window The Mass Sine Ultra w...

Page 10: ...m Index General Device state The state of your Mass Sine Ultra Standby Inverting Alarm Overload Low battery 1 1 16 Inverter Option to switch Off the inverter to prevent depleting of your batteries On...

Page 11: ...e mounted in such a way that obstruction of the airflow through the ventilation openings will be prevented No objects must be located within a distance of 10 cm 4 inch around the Mass Sine Ultra Keep...

Page 12: ...rth terminal PE GND to the hull or the chassis with a minimum 10 mm CAUTION For safe installation it is necessary to connect the neutral conductor N of the AC output to the earth PE GND insert a Resid...

Page 13: ...owermost bolts 5 Fasten all bolts securely 6 Fix cabinet to the surface with remaining two bolts 4 7 Wiring instructions WARNING Have installation work done by a licensed electrician only Before conne...

Page 14: ...8 Installation overview Figure 4 8 Installation overview for one Mass Sine Ultra CAUTION Ensure correct polarities cross sections and fuses for all wiring An RCD according to local regulations must be...

Page 15: ...ly flexible for extended system configuration Mastervolt also offers several interfaces like the Modbus interface making even non MasterBus devices suitable to operate in the MasterBus network For cen...

Page 16: ...ly unlimited three phase power can be made available 5 2 General installation guidelines When using Mass Sine Ultra s in a multiple configuration the following requirements are Only identical Mass Sin...

Page 17: ...the communication module As you see the MasterBus network has a terminator on both ends Figure 5 4 Three Mass Sine Ultra s connected in 3 phase 5 5 Multi Mass Sine Ultra communication Within the Maste...

Page 18: ...proposed If not enough Mass Sine Ultra s are available for the cluster the topology needs approval Needs approval Needs approval approved Phase L1 L2 L3 shows in 3 ph cluster only Phase groups with sc...

Page 19: ...or parallel settings of two Mass Sine Ultra s See table below and section 6 1 MasterBus configuration is necessary for more Mass Sine Ultra s in a parallel connection By operating the DIP switches you...

Page 20: ...out in the menu When a DIP switch is set to 0 the corresponding MasterBus setting becomes default too regardless the previous setting 6 1 Configuration via dip switches The DIP switches are located i...

Page 21: ...oltage AC voltage 230 V 180 260 V Frequency AC frequency 50 Hz 50 Hz 60 Hz Energy save mode Option to enable Energy save mode Not checked Not checked checked Scanning below The Mass Sine Ultra starts...

Page 22: ...ot inside the unit Check all connections System error Internal Mass Sine Ultra error Contact your Mastervolt supplier 6 2 2 List of event sources This is the Mass Sine Ultra list of event sources Thes...

Page 23: ...ne Ultra out of operation follow the instructions in order of succession as described below 1 Move the Main switch of the Mass Sine Ultra to Off 2 Remove DC distribution fuses and or disconnect the ba...

Page 24: ...erting Errors Mass Sine Ultra shuts down 1 and 3 red 2 yellow Over temperature Mass Sine Ultra too hot Restart when alarm is over Check ventilation Reduce load 1 and 3 red System error Sync error Conf...

Page 25: ...al DC current at full load 200 A Recommended batteries 200 600 Ah No load DC drain Off mode hard switched 0 W Inverter off mode remote 4 W Normal operation mode 16 W Parallelling 3 phase Parallel stac...

Page 26: ...EN Mass Sine Ultra 26 8 2 Dimensions Figure 8 1 Dimensions in mm...

Page 27: ...ft 77042500 MasterBus connection cable UTP patch cable 25 m 82 ft 77045000 100 m 330 ft MasterBus cable UTP cable 77040010 MasterBus RJ45 conn 8 pole 25 pcs 77040015 Cover for RJ45 conn set a 25 st 77...

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