MasterCraft 055-0216-8 Instruction Manual Download

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headline bars

PARTS LIST

No. Part Number

Description

Qty.

2.06.006

Clamp Ø7

Ø1

24.070030.00

Hole, Breather Tube

2.05.001

Clamp Ø8

6.5

152.070014.06

Pipe, Reversal Valve, 730 mm

122.070100.09

Fuel Tank Cap

122.070300.03

Fuel Filter

24.070800.00

Reversal Valve

1.819.0510

Screw M5

152.072000.02

Fuel Meter Assembly

1.5789.0620.1

Flange Bolt M6

20, Black

1.93.06

Lock Washer Ø6

2.03.004.1

Flat Washer, Ø24

Ø6.5

1.5, Black

122.070015.01

Mount Vibration, Fuel Tank

152.071000.54.21

Fuel Tank, 23.1L, Blue

122.070400.05

Fuel Valve

2.06.007

Clamp Ø8

152.070011.07

Fuel Pipe, 195 mm

45.090006.20

Holder, Air Cleaner

1.6177.1.06

Lock Nut M6, Flange

1.6177.1.08

Lock Nut M8, Flange

46.100001.07

Gasket, Exhaust

46.101000.12.2

Muffler Assembly

1.16674.0820

Flange Bolt M8

152.190300.00

Carbon Brush Assembly

122.190004.01

Pinch, Carbon Brush

1.93.05

Lock Washer Ø5

1.9074.15.0520

Bolt/Washer Assembly M5

122.190400.00

Terminal Block

152.190003.00.21

Generator End Cover, Blue

1.16674.0512.2

Flange Bolt M5

1.9074.17.0516

Screw/Washer Assembly M5

1.97.1.05

Washer Ø5

1.16674.0516

Flange Bolt M5

153.190200.03

AVR

152.190002.00

End Housing

2.08.096

Flange Bolt/Washer Assembly M6

149

2.08.097

Bolt M5

184

SPECIFICA

TIONS

Summary of Contents for 055-0216-8

Page 1: ...s IMPORTANT Please read this manual carefully before operating the generator and save it for reference GAS POWERED PORTABLE GENERATOR MODEL NO 055 0216 8 INSTRUCTION MANUAL...

Page 2: ...war...

Page 3: ...TABLE OF CONTENTS TABLE OF CONTENTS SAFETY DEFINITIONS 4 IMPORTANT SAFETY INSTRUCTIONS 5 CONTROLS AND FEATURES 15 ASSEMBLY 19 OPERATION 24 MAINTENANCE 33 STORAGE 38 GENERATOR SPECIFICATIONS 41 ENGINE...

Page 4: ...re not substitutes for proper accident prevention measures SAFETY DEFINITIONS DANGER DANGER indicates a hazardous situation which if not avoided will result in death or serious injury O warnings WARNI...

Page 5: ...nutes Generator exhaust contains carbon monoxide This is a poison you cannot see or smell NEVER use inside a home or garage EVEN IF doors and windows are open ONLY use OUTSIDE and far away from window...

Page 6: ...erator from the utility power and must comply with all applicable laws and electrical codes O warnings WARNING Do not use generator for medical and life support uses In case of emergency call 911 imme...

Page 7: ...lement traumatic amputation or laceration Broken bones fractures bruises or sprains could result When starting engine pull the recoil cord slowly until resistance is felt and then pull rapidly to avoi...

Page 8: ...k the cooling slots If connected devices overheat turn them off and disconnect them from the generator DO NOT use the generator if Electrical output is lost Equipment sparks smokes or emits flames Equ...

Page 9: ...e cap Afterwards loosen gasoline cap to relieve pressure from the gasoline tank Only fill or drain gasoline outdoors in a well ventilated area DO NOT pump gasoline directly into the generator at the g...

Page 10: ...pill When transporting or servicing the generator Make certain that the fuel valve is in the OFF position and the gasoline tank is empty Disconnect the spark plug wire When storing the generator Store...

Page 11: ...dry conditions and to observe safe practices can result in electric shock Improper connections to a building can allow current to backfeed into utility lines creating an electrocution hazard A transf...

Page 12: ...em and learn their meaning Proper interpretation of these symbols will allow you to more safely operate the product Symbol Meaning Start On Stop or Off Fuel Gasoline Valve On Off Locking Receptacle Ci...

Page 13: ...Meaning Choke Run Hertz Volts Runtime Minimum Octane Use clean fresh regular unleaded gasoline with a minimum octane rating of 87 and an ethanol content of less than 10 by volume IMPORTANT SAFETY INS...

Page 14: ...ired device Stopping the Engine Turn off and unplug all connected electrical loads Press the ignition switch to the OFF position Turn the fuel valve to the OFF position Electric Start See page 24 in O...

Page 15: ...f to engine 4 Air Filter Protects the engine by filtering dust and debris from the intake air 5 Never Flat Wheels 9 1 2 24 1 cm 6 Recoil Starter Used to manually start the engine 7 Oil Fill Cap Dipsti...

Page 16: ...rloads 4 Circuit Breakers Push Reset Protects the generator against electrical overloads 5 120 240 V AC 30 A Locking NEMA L14 30R May be used to supply electrical power for operation of 120 240 V AC 3...

Page 17: ...time The LCD displays each mode for several seconds and then automatically cycles through Mode Description Frequency Hz Output frequency in hertz Example 60 0 hertz Voltage V Output voltage of the gen...

Page 18: ...Engine Oil 1 120 V SAE Smart Charger 1 Oil Funnel 1 Assembly Parts Wheels 9 1 2 24 1 cm Never Flat Wheel A 2 Roll Pin B 2 Large R clip C 2 Support Leg Support Leg with Vibration Mounts D 1 Flange Bolt...

Page 19: ...erator onto its recoil end Slide the roll pin B through the wheel A from the outside Slide the roll pin through the mount point on the frame Secure with the R clip C Repeat to attach the second wheel...

Page 20: ...DD ENGINE OIL MAX OIL DIPSTICK MAX OIL DIPSTICK MAX CAUTION DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil Damage to the gen...

Page 21: ...f the running watt rating and vary the load occasionally to allow stator windings to heat and cool Adjusting the load will also cause engine speed to vary slightly and help seat piston rings After the...

Page 22: ...ved container to transfer the gasoline to the generator DO NOT fill tank indoors DO NOT fill tank when the engine is running or hot ADD FUEL Use clean fresh regular unleaded gasoline with a minimum oc...

Page 23: ...tral Floating Neutral circuit IS NOT electrically connected to the frame ground of the generator The generator stator winding is isolated from the frame and from the AC receptacle ground pin Electrica...

Page 24: ...sport or storage Place the generator in a well ventilated area DO NOT place the generator near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces Carefully consider w...

Page 25: ...uel valve to the ON position Move the choke to the CHOKE position For restarting a warm engine move the choke to 75 of the CHOKE position STARTING THE ENGINE Electric Start 1 1 2 3 Press and hold the...

Page 26: ...e RUN position over a 2 5 second duration CAUTION If the ignition switch is held down in the START position longer than 5 seconds it could damage the starter Push the ignition switch to the ON positio...

Page 27: ...cause the engine to fail to start NOTE For gas starting in cold ambient temperature 59 F 15 C the choke must be in 100 of the CHOKE position for manual start procedures Do not over choke As soon as en...

Page 28: ...plug the generator into any electric outlet in your home Doing so could create a connection to the utility company power lines You are responsible for ensuring that your generator s electricity does...

Page 29: ...t starting wattage of all devices identified in step 1 Add this number to the number calculated in step 2 Starting wattage is the surge of power needed to start some electrically driven equipment Foll...

Page 30: ...tes to stabilize internal temperatures of the engine and generator Press the ignition switch to the OFF position STOPPING THE ENGINE 1 2 3 4 Turn the fuel valve to the OFF position Important Always en...

Page 31: ...aining balance roll the generator to the desired location 1 2 3 MOVING THE GENERATOR NEVER lift or carry the generator using the folding handle ALWAYS place the generator on its wheels in the upright...

Page 32: ...s can be obtained by contacting our Technical Support Team The part number and recommended minimum altitude for the application of the high altitude carburetor main jet is listed in the following tabl...

Page 33: ...rranty CLEANING THE GENERATOR CAUTION DO NOT spray generator directly with water Water can enter the generator through the cooling slots and damage the generator windings It can also contaminate the f...

Page 34: ...iers slide the spring clamp down the oil drain hose and then pull the hose off the plug bracket Place the end of the oil drain tube into the oil drain container and allow the oil to completely drain N...

Page 35: ...eeze in a clean absorbent cloth to remove all excess oil Place the filter in the assembly Reattach the air filter cover and snap in place CLEANING AND ADJUSTING THE SPARK PLUG CLEANING THE AIR FILTER...

Page 36: ...th the factory set governor will void your warranty GENERATOR BATTERY Your generator is equipped with an automatic battery charging circuit that charges the battery while the engine is running The bat...

Page 37: ...ch use Check oil level Clean around air intake and muffler After first 5 hours break in Change Oil Every 50 hours or annually Clean air filter Change oil if operating under heavy load or in hot enviro...

Page 38: ...rator Never use a gasoline container gasoline tank or any other fuel item that is damaged or appears damaged DO NOT overfill the gasoline tank Always keep fuel away from sparks open flames pilot light...

Page 39: ...rained gasoline according to local regulations or guidelines Option 2 Run Dry 6a With the generator running turn the fuel valve to the OFF position and allow the generator to run until the engine stop...

Page 40: ...nel and appropriate hose if necessary under the carburetor drain bolt to avoid spillage When gasoline stops flowing from the carburetor replace and tighten the carburetor drain bolt and be sure to pro...

Page 41: ...V 45 8 AC Amps 240 V 22 9 Frequency 60 Hz Phase Single Grounding Type Neutral Bonded to Frame Weight 176 lb 80 kg ENGINE SPECIFICATIONS Displacement 389 cc Type 4 Stroke OHV Spark Plug OEM Type NHSP F...

Page 42: ...10W 30 5W 30 Synthetic 10W 40 5W 30 TEMPERATURE SPECIFICATIONS Starting Temperature Range 5 to 104 F 15 to 40 C NOTE An important message about temperature Your product is designed and rated for conti...

Page 43: ...43 SPECIFICATIONS This page is intentionally left blank...

Page 44: ...34 35 36 37 38 39 40 41 26 32 42 43 47 21 22 23 5 6 7 10 11 12 13 14 15 16 17 49 50 53 64 66 67 68 69 70 71 72 73 1 4 3 65 20 20 20 51 52 44 19 11 54 58 59 60 61 62 63 74 75 76 77 78 79 80 81 44 2 89...

Page 45: ...8 b6 2 17 152 070011 07 Fuel Pipe 195 mm 1 18 45 090006 20 Holder Air Cleaner 1 19 1 6177 1 06 Lock Nut M6 Flange 2 20 1 6177 1 08 Lock Nut M8 Flange 10 21 46 100001 07 Gasket Exhaust 1 22 46 101000...

Page 46: ...Nut M6 1 53 65299 0 8 2 Frame 689 536 600 1 54 1 5789 0835 Flange Bolt M8 35 2 55 1 93 08 Lock Washer 8 2 56 2 03 040 Washer 8 24 3 2 57 152 201200 00 Motor Mount 2 58 152 200702 02 Cover Handle 1 59...

Page 47: ...cle Cover Receptacle L5 30R 1 91 5 1120 023 Receptacle L5 30R CSA 1 92 5 1120 027 Receptacle 5 20R CSA 2 93 5 1870 008 Receptacle Cover Receptacle 5 20R 2 94 2 08 171 1 Flange Bolt M6 12 Black 4 95 5...

Page 48: ...40 41 42 36 34 35 28 12 31 32 33 30 26 27 28 29 24 25 23 22 61 62 43 44 45 46 47 48 49 50 51 12 52 53 54 55 56 57 58 59 60 79 80 81 82 78 76 77 72 73 74 75 70 68 69 71 66 67 65 63 64 104 83 84 85 86...

Page 49: ...5789 0629 Flange Bolt M6 29 4 17 45 060001 00 Pulley Starter 1 18 46 123000 01 Ignition Coil 1 19 45 080001 00 Cooling Fan 1 20 46 120100 04 Flywheel 1 21 2 11 007 Oil Seal 35 52 8 2 22 2 05 050 Wire...

Page 50: ...02 F6RTC Spark Plug F6RTC 1 56 2 08 014 Flange Bolt M10 80 4 57 46 020002 00 Gasket Cylinder Head Cover 1 58 46 021000 00 Cover Cylinder Head 1 59 45 020001 02 Breather Tube 1 60 45 020100 00 Bolt Cyl...

Page 51: ...ir Cleaner 1 95 45 110001 00 Shaft Governor Arm 1 96 2 03 019 Washer 8 2 17 0 8 1 97 2 11 006 Oil Seal 7 14 5 1 98 45 110008 00 Pin Shaft 1 99 45 110003 00 Arm Governor 1 100 2 08 040 Bolt M6 21 Gover...

Page 52: ...52 SPECIFICATIONS No Part Number Description Qty 117 1 93 05 Lock Washer 5 2 118 45 125000 03 Starter Motor Assembly 1 119 1 16674 0608 Flange Bolt M6 8 3 120 45 030200 00 Support 1 121 2 06 013 Clamp...

Page 53: ...ITE B W W L G Y W G B Y ENGINE BLOCK GENERATOR BLOCK EARTH TERMINAL SPARK PLUG IGNITION COIL OIL LEVEL SW CONTROL BOX BLOCK COMBINATION SW R Br W L G Y CHARGE COIL BATTERY STARTER Br B G B G 3 4 2 1 6...

Page 54: ...ith fuel Let unit stand for 10 mins Engine starts but runs roughly Choke in the wrong position Move choke until it stops under RUN position or push in completely Dirty air filter Clean or replace air...

Page 55: ...Engine hunts or falters Engine governor defective Contact the help line Dirty fuel valve Clean the fuel valve Carburetor is dirty and running lean Contact the help line Choke in wrong position Move c...

Page 56: ...elts sandpaper bits fluids tune ups or adjustments e this warranty will not apply where damage is caused by repairs made or attempted by others i e persons not authorized by the manufacturer f this wa...

Page 57: ...57 WARRANTY INFORMATION This page is intentionally left blank...

Page 58: ...equipment for the period of time listed below provided there has been no abuse neglect unapproved modification or improper maintenance of your equipment Your emission control system may include parts...

Page 59: ...you warranty coverage if your small off road engine SORE or a part has failed due to abuse neglect improper maintenance or unapproved modifications You are responsible for presenting your small off ro...

Page 60: ...y such part fails during the ECS Warranty Period it shall be repaired or replaced by CPE according to Subsection d below Any such part repaired or replaced under the ECS Warranty shall be warranted fo...

Page 61: ...3g CPE shall be liable for damages to other original engine components or approved modifications proximately caused by a failure under warranty of an emission related part covered by the ECS Warranty...

Page 62: ...ister Mounting Brackets Carburetor Purge Port Connector TO OBTAIN WARRANTY SERVICE You must take your CPE engine or the product on which it is installed along with your warranty registration card or o...

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MasterCraft 055-0216-8, Instruction Manual

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