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FIXED-BASE ROUTER - 054-6908-8

FIXED-BASE ROUTER - 054-6908-8

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RATE OF FEED

 (figs 16 and 16a)

The proper rate of feed depends on several 
factors: the hardness and moisture content of 
the workpiece, the cutting depth, and the cutting 
diameter of the bit. Use a faster rate of feed when 
cutting shallow grooves in soft woods, such as 
pine. Use a slower rate of feed when making deep 
cuts in hardwoods, such as oak.

Feeding too quickly

 (fig 16)

Clean and smooth finished cuts can only be 
achieved when the cutter bit is rotating at a 
relatively high speed, taking very small bites, and 
producing tiny, clean-cut chips.

Forcing the feed of the cutter bit forward too 
quickly slows the RPM of the cutter bit, and the 
bit takes larger bites as it rotates. Larger bites 
mean larger chips and a rougher finish. This 
forcing action can also cause the router motor to 
overheat.

Under extreme force-feeding conditions, the rotation can become so slow and the bites so large that 
chips are only partially cut off, causing splintering and gouging of the workpiece.

The router will make clean, smooth cuts if it is allowed to run freely, without the overload of forced 
feeding. Forced feeding can be detected by the sound of the motor. The usual high-pitched whine will 
sound lower and stronger as it loses speed. Holding the router against the workpiece will also cause 
strain and increase the difficulty.

Feeding too slowly 

(fig 16a)

When the cutter bit is fed too slowly, the rotating cutter bit does not cut into new wood fast enough to 
take a bite. Instead, it scrapes away sawdust-like particles. This scraping produces heat, which can 
glaze, burn, and mar the cut in the workpiece and in extreme cases, overheat the cutter bit.

When the cutter bit is scraping instead of cutting, the router is more difficult to control.

With almost no load on the motor, the cutter bit has tendency to bounce off the sides of the cut in the 
workpiece, producing a cut that has a rippled finish instead of clean, straight sides.

Chip guard 

(fig 17)

WARNING!

ALWAYS 

wear eye protection. The chip 

guard is not intended as a safety guard.

WARNING!

 

ALWAYS turn the motor off and unplug 
the router from the power source 
before making any adjustments or 
installing accessories. Failure to turn the motor off and unplug the router could result in 
accidental starting, which can cause serious personal injury.

To remove the chip guard from the fixed base, press inward on its tabs until the chip guard releases 
from the base, and then remove it. To attach the chip guard, place it back in position, and flex the sides 
while pushing it in until it snaps back into place (fig 17).

WARNING!

The chip guard helps keep dust and chips away from the operator. It will not stop objects 
larger than woodchips that are from the bit.

CAUTION!

ALWAYS 

have the chip guard in place on the base when operating the router.

WARNING!

ALWAYS 

turn the motor off, and unplug the router from the power source before making 

any adjustments or installing accessories. Failure to turn the motor off and unplug the 
router could result in accidental start-ups, which can cause serious personal injury.

OPERA

TING INSTR

UCTIONS

Tabs

fig 17

fig 16

Bit Shank

Cut

Cutter

TOO FAST

fig 16a

Bit Shank

Cut

Cutter

TOO SLOW

OPERA

TING INSTR

UCTIONS

Summary of Contents for 054-6908-8

Page 1: ...INSTRUCTION MANUAL FIXED BASE ROUTER 054 6908 8...

Page 2: ...7 38 If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 Read and understand this instruction manual thoroughly before using the produ...

Page 3: ...fixed to the Router before using Keep this Instruction Manual available for future reference Important This tool should only be serviced by a qualified service technician For more information call the...

Page 4: ...ice Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained SAFETY GUIDELINES Work area safet...

Page 5: ...larger in diameter than the opening in the router base Cutter bits that have cutter diameters larger than the opening could cause possible loss of control or create other hazardous condition that cou...

Page 6: ...ntil all of the contents are accounted for 1 Carefully lift the Router Motor and Fixed Base with the 1 2 collet already installed out of the carton and place it on a stable flat surface 2 Open the par...

Page 7: ...ith the collet pointing up 4 Press the spindle lock button to engage and lock the spindle shaft and collet fig 1 5 Place the wrench in the collet nut turn the collet nut counter clockwise and loosen t...

Page 8: ...end of a cutter bit be sure to grind the clearance angle the same as it was originally ground OPERATING INSTRUCTIONS 7 With the cutter bit inserted and the spindle lock button pressed in to engage the...

Page 9: ...e the router fixed base motor housing on a flat surface 3 With the back of the router facing the operator loosen the motor clamp A fig 4 4 Push the Rough adjustment knob B to release the motor housing...

Page 10: ...hat the router is never turned on or connected to the power source when assembling parts making adjustments or installing or removing collets and cutter bits during cleaning or when it is not in use D...

Page 11: ...ferent for edge routing and internal routing DEEP CUTS The proper cutting depth for each pass is always determined by the material the size and type of cutter bit and the power of the motor Always mak...

Page 12: ...outer On let the motor build to its full speed and then gradually feed the cutter bit into the workpiece Always be alert and pay attention to the operation Never operate the router while fatigued Edge...

Page 13: ...edge shaping with guides WARNING Always clamp the workpiece securely and keep a firm grip on the router base with both hands at all times Failure to do so could result in loss of control causing poss...

Page 14: ...ing possible personal injury Kickback is always counter clockwise or in the opposite direction of the clockwise rotation of the cutter bit To guard against and help prevent kickback plan the set up an...

Page 15: ...bite Instead it scrapes away sawdust like particles This scraping produces heat which can glaze burn and mar the cut in the workpiece and in extreme cases overheat the cutter bit When the cutter bit...

Page 16: ...y a qualified service technician WARNING For personal safety always turn the switch off and unplug the router motor from the power source before performing any maintenance or cleaning WARNING If the s...

Page 17: ...d be sure to fit the two metal ears into their slots in the channel fig 19 5 Remember to replace both end caps after inspecting or servicing the brushes Tighten the caps snugly but do not over tighten...

Page 18: ...054 6908 8 FIXED BASE ROUTER 054 6908 8 33 34 PROBLEM POSSIBLE CAUSES SOLUTIONS The router does not work The router switch is in OFF position Move the switch to the ON position TROUBLESHOOTING Explode...

Page 19: ...000 Gear Shaft 20 3121049000 Rubber Spring 50 3520141000 Gear 21 3700249000 Washer 51 3520147000 Locking Gear 22 5700008000 Ball Bearing 52 3550615000 Worm 23 2740116000 Stator 53 5620033000 Screw 24...

Page 20: ...easonable period of use d this warranty will not apply to routine maintenance and consumable items such as but not limited to fuel lubricants vacuum bags blades belts sandpaper bits fluids tune ups or...

Page 21: ......

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