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FIXED-BASE ROUTER - 054-6908-8

FIXED-BASE ROUTER - 054-6908-8

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Collet care

•  From time to time, inspect the collet to make sure it is clean and is gripping the cutter bit properly.

•  With the router cutter bit removed, turn the collet counter-clockwise (with the spindle lock engaged) 

until it is free of the motor’s spindle shaft.

•  Blow the collet out with compressed air, and clean the tapered inside of the collet to remove 

woodchips, dust residue, grease, and rust before re-installing it.

•  Apply a small amount of machine oil to the spindle shaft if it looks dry.

•  Replace worn or damaged collets immediately.

NOTICE: 

The collet is self-releasing. It is 

NOT 

necessary to strike the collet to free the router cutter bit. 

If the cutter bit seems to be stuck after use, loosen the collet further until it releases.

Cutter bit care

•  Get faster, more accurate cutting results by keeping cutter bits clean and sharp. Remove all 

accumulated pitch and gum from cutter bits after each use.

•  When sharpening cutter bits, sharpen only the inside of the cutting edge. Never grind the outside 

diameter. When sharpening the end of a cutter bit, be sure to grind the clearance angle the same as 
it was originally ground.

OPERA

TING INSTR

UCTIONS

7.  With the cutter bit inserted and the spindle-

lock button pressed in to engage the shaft, 
place the wrench on the collet/nut, and turn 
it clockwise until the collet is firmly tightened 
around the cutter bit (fig 2, fig 3).

WARNING!

 Tighten the collet securely to prevent 
the cutter bit from slipping. If the 
collet is not tightened securely, the 
cutter bit may detach during use, 
causing serious personal injury.

NOTICE: 

To ensure proper gripping of the cutter-

bit shank and minimize run-out, the shank of the 
cutter bit must be inserted at least 5/8" (16 mm) 
into the collet.

NOTICE: 

To prevent damage to tool, do not tighten 

the collet without a cutter bit installed.

Removing the cutter bit 

(fig 1 

and fig 2)

1.  Turn the motor off, and unplug the tool from the power source.

2.  Remove the motor from the fixed base.

3.  Set the motor upside down on its top cap, with the collet pointing up.

4.  Press the spindle-lock button in order to engage and lock the spindle shaft and collet.

5.  Place the wrench on the collet and turn it counter-clockwise in order to loosen the collet slightly 

and remove cutter bit shank.

OPERA

TING INSTR

UCTIONS

fig 3

Cutters

Collet/Nut

Cutter

Bit Shank

Spindle Lock

fig 2

Summary of Contents for 054-6908-8

Page 1: ...INSTRUCTION MANUAL FIXED BASE ROUTER 054 6908 8...

Page 2: ...7 38 If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 Read and understand this instruction manual thoroughly before using the produ...

Page 3: ...fixed to the Router before using Keep this Instruction Manual available for future reference Important This tool should only be serviced by a qualified service technician For more information call the...

Page 4: ...ice Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained SAFETY GUIDELINES Work area safet...

Page 5: ...larger in diameter than the opening in the router base Cutter bits that have cutter diameters larger than the opening could cause possible loss of control or create other hazardous condition that cou...

Page 6: ...ntil all of the contents are accounted for 1 Carefully lift the Router Motor and Fixed Base with the 1 2 collet already installed out of the carton and place it on a stable flat surface 2 Open the par...

Page 7: ...ith the collet pointing up 4 Press the spindle lock button to engage and lock the spindle shaft and collet fig 1 5 Place the wrench in the collet nut turn the collet nut counter clockwise and loosen t...

Page 8: ...end of a cutter bit be sure to grind the clearance angle the same as it was originally ground OPERATING INSTRUCTIONS 7 With the cutter bit inserted and the spindle lock button pressed in to engage the...

Page 9: ...e the router fixed base motor housing on a flat surface 3 With the back of the router facing the operator loosen the motor clamp A fig 4 4 Push the Rough adjustment knob B to release the motor housing...

Page 10: ...hat the router is never turned on or connected to the power source when assembling parts making adjustments or installing or removing collets and cutter bits during cleaning or when it is not in use D...

Page 11: ...ferent for edge routing and internal routing DEEP CUTS The proper cutting depth for each pass is always determined by the material the size and type of cutter bit and the power of the motor Always mak...

Page 12: ...outer On let the motor build to its full speed and then gradually feed the cutter bit into the workpiece Always be alert and pay attention to the operation Never operate the router while fatigued Edge...

Page 13: ...edge shaping with guides WARNING Always clamp the workpiece securely and keep a firm grip on the router base with both hands at all times Failure to do so could result in loss of control causing poss...

Page 14: ...ing possible personal injury Kickback is always counter clockwise or in the opposite direction of the clockwise rotation of the cutter bit To guard against and help prevent kickback plan the set up an...

Page 15: ...bite Instead it scrapes away sawdust like particles This scraping produces heat which can glaze burn and mar the cut in the workpiece and in extreme cases overheat the cutter bit When the cutter bit...

Page 16: ...y a qualified service technician WARNING For personal safety always turn the switch off and unplug the router motor from the power source before performing any maintenance or cleaning WARNING If the s...

Page 17: ...d be sure to fit the two metal ears into their slots in the channel fig 19 5 Remember to replace both end caps after inspecting or servicing the brushes Tighten the caps snugly but do not over tighten...

Page 18: ...054 6908 8 FIXED BASE ROUTER 054 6908 8 33 34 PROBLEM POSSIBLE CAUSES SOLUTIONS The router does not work The router switch is in OFF position Move the switch to the ON position TROUBLESHOOTING Explode...

Page 19: ...000 Gear Shaft 20 3121049000 Rubber Spring 50 3520141000 Gear 21 3700249000 Washer 51 3520147000 Locking Gear 22 5700008000 Ball Bearing 52 3550615000 Worm 23 2740116000 Stator 53 5620033000 Screw 24...

Page 20: ...easonable period of use d this warranty will not apply to routine maintenance and consumable items such as but not limited to fuel lubricants vacuum bags blades belts sandpaper bits fluids tune ups or...

Page 21: ......

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