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FIXED-BASE ROUTER - 054-6908-8

FIXED-BASE ROUTER - 054-6908-8

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Feeding the router

 (fig 14)

fig 14

ROUTER FEED

ROUTER FEED

ROUTER 

END 

GRAINS 

FIRST

ROUTER FEED

ROUTER FEED

DIRECTION

DIRECTION

DIRECTION

BIT 

ROTATION

DIRECTION

The secret to professional routing is to set-up for the cut carefully, selecting the proper cutting depth, 
knowing how the cutter bit reacts in the workpiece, and selecting the appropriate rate and direction of 
feed for the router.

Direction of feed for external cuts 

(fig 14)

The router motor and cutter bit rotate clockwise. This means that the feed of the cutter bit must 
be from left to right. Feeding the bit from left to right will cause the bit to pull the router toward (up 
against) the workpiece.

If the router is fed in the opposite direction (right to left), the rotating force of the cutter bit will tend 
to push the bit away from the workpiece, making it hard to control. This is called “Climb-cutting,” or 
cutting in the direction opposite the proper feed direction.

“Climb-cutting” 

increases the chance for loss of control, resulting in possible personal injury. When 

“climb-cutting” 

is required (e.g., backing around a corner), exercise extreme caution to maintain 

control of the router.

OPERA

TING INSTR

UCTIONS

Because of the high speed of the cutter bit during a proper feeding operation (left to right), there is very 
little kickback under normal conditions. However, if the cutter bit strikes a knot, an area of hard grain 
in the wooden workpiece, or a foreign object, the normal cutting action may be affected, which may 
cause “kickback”.

This kickback may cause damage to the workpiece, and could result in loss of control of the router, 
causing possible personal injury. Kickback is always counter-clockwise, or in the opposite direction of 
the clockwise rotation of the cutter bit.

To guard against and help prevent kickback, 

plan the set-up and direction of feed so that the 

router is constantly thrust into the workpiece, keeping the sharp edges of the cutter bit continuously 
biting straight into new (uncut) wood (workpiece). Also, always inspect the workpiece for knots, hard 
grain, and foreign objects that could cause a kickback problem.

Direction of feed for internal 
cuts 

(figs 15 and 15a)

When making an internal cut, such as a groove, 
dado or slot, always position the guide (edge 
guide, straight edge, board guide) on the right-
hand side of the router as the cut is made

 (fig 15).

When the guide is positioned on the right-hand 
side of the router, the router travel should be 
from left to right, and “counter-clockwise” around 
curves 

(fig 15)

. This counter-clockwise action 

around the curve could cause 

“climb-cutting”

Always be alert and exercise extreme caution 
in order to maintain control of the router when 
making this type of cut around curves.

When the guide is positioned as shown in fig 15a, 
the router travel should be from left to right, and 
clockwise around curves.

If there is a choice, the set-up in fig 15 is easier 
to use, but there is the possibility of 

“climb-

cutting” 

around curves. In either case, fig 15 or 

fig 15a, the lateral thrust of the router cutting is always against the guide, as is proper.

WARNING!

Always clamp the workpiece securely and keep a firm grip on the router base with 

both 

hands 

at all times. Failure to do so could result in loss of control, causing possible serious 

personal injury.

OPERA

TING INSTR

UCTIONS

fig 15

GUIDE OUTSIDE

BIT ROTATION

BIT ROTATION

ROTATION FEED DIRECTION

GUIDE

THRUST

fig 15a

GUIDE INSIDE

BIT ROTATION

BIT ROTATION

ROTATION FEED DIRECTION

GUIDE

THRUST

Summary of Contents for 054-6908-8

Page 1: ...INSTRUCTION MANUAL FIXED BASE ROUTER 054 6908 8...

Page 2: ...7 38 If any parts are missing or damaged or if you have any questions please call our toll free helpline at 1 800 689 9928 Read and understand this instruction manual thoroughly before using the produ...

Page 3: ...fixed to the Router before using Keep this Instruction Manual available for future reference Important This tool should only be serviced by a qualified service technician For more information call the...

Page 4: ...ice Have your power tool serviced by a qualified repair person using only identical replacement parts This will ensure that the safety of the power tool is maintained SAFETY GUIDELINES Work area safet...

Page 5: ...larger in diameter than the opening in the router base Cutter bits that have cutter diameters larger than the opening could cause possible loss of control or create other hazardous condition that cou...

Page 6: ...ntil all of the contents are accounted for 1 Carefully lift the Router Motor and Fixed Base with the 1 2 collet already installed out of the carton and place it on a stable flat surface 2 Open the par...

Page 7: ...ith the collet pointing up 4 Press the spindle lock button to engage and lock the spindle shaft and collet fig 1 5 Place the wrench in the collet nut turn the collet nut counter clockwise and loosen t...

Page 8: ...end of a cutter bit be sure to grind the clearance angle the same as it was originally ground OPERATING INSTRUCTIONS 7 With the cutter bit inserted and the spindle lock button pressed in to engage the...

Page 9: ...e the router fixed base motor housing on a flat surface 3 With the back of the router facing the operator loosen the motor clamp A fig 4 4 Push the Rough adjustment knob B to release the motor housing...

Page 10: ...hat the router is never turned on or connected to the power source when assembling parts making adjustments or installing or removing collets and cutter bits during cleaning or when it is not in use D...

Page 11: ...ferent for edge routing and internal routing DEEP CUTS The proper cutting depth for each pass is always determined by the material the size and type of cutter bit and the power of the motor Always mak...

Page 12: ...outer On let the motor build to its full speed and then gradually feed the cutter bit into the workpiece Always be alert and pay attention to the operation Never operate the router while fatigued Edge...

Page 13: ...edge shaping with guides WARNING Always clamp the workpiece securely and keep a firm grip on the router base with both hands at all times Failure to do so could result in loss of control causing poss...

Page 14: ...ing possible personal injury Kickback is always counter clockwise or in the opposite direction of the clockwise rotation of the cutter bit To guard against and help prevent kickback plan the set up an...

Page 15: ...bite Instead it scrapes away sawdust like particles This scraping produces heat which can glaze burn and mar the cut in the workpiece and in extreme cases overheat the cutter bit When the cutter bit...

Page 16: ...y a qualified service technician WARNING For personal safety always turn the switch off and unplug the router motor from the power source before performing any maintenance or cleaning WARNING If the s...

Page 17: ...d be sure to fit the two metal ears into their slots in the channel fig 19 5 Remember to replace both end caps after inspecting or servicing the brushes Tighten the caps snugly but do not over tighten...

Page 18: ...054 6908 8 FIXED BASE ROUTER 054 6908 8 33 34 PROBLEM POSSIBLE CAUSES SOLUTIONS The router does not work The router switch is in OFF position Move the switch to the ON position TROUBLESHOOTING Explode...

Page 19: ...000 Gear Shaft 20 3121049000 Rubber Spring 50 3520141000 Gear 21 3700249000 Washer 51 3520147000 Locking Gear 22 5700008000 Ball Bearing 52 3550615000 Worm 23 2740116000 Stator 53 5620033000 Screw 24...

Page 20: ...easonable period of use d this warranty will not apply to routine maintenance and consumable items such as but not limited to fuel lubricants vacuum bags blades belts sandpaper bits fluids tune ups or...

Page 21: ......

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